lock DATSUN 510 1968 Service Manual PDF

180

CHAPTER
TIlIRTEEN

@

44
6
1
756
Unit
mm
ln

8
Install

upper
link

spmdle
on

upper
lmk

mountIng
bracket
Be
sure
to
use
the
same

cam

ber
shims
that
were
used
before

disassembly

9

Apply
multi

purpose
grease
to

thread
on

knuckle

spmdle
support
fulcrum

pin
Apply

grease
and
thread
on
screw

bushing

10
Install
dust
seal
on
knuckle

spindle

support

11
Lme

up
notch
for
cotter

pin
on
the
fulcrum

pin
With
the
hole
m
the
knuckle

spmdle

support

Dnve
fulcrum

pm
mto
knuckle

spmdle
support

With

a
hammer
Insert
cotter

pin
mto
hole

Torque
the
lock

nut
to
2
9
to
43ft
lb
0
4
to

o
6

kg
m
Refer

to

Figure
28

@

J

J

I

1

i

1

l

l

J
J

12
Install

bushmgs
on
both
Sides

so
that

knuckle

spindle
support
IS

m
the
center
of

the

lower
lmk
Remove
filler

plug
Ensure
that
the

knuckle

spmdle
and
lower
lmk

angle
IS
76
50

Torque

tighten
to
173
5
to
180
5
ft
lb
24
to

25

kg
m
13
See

Figure
29
Recheck
to
make
certam
that

knuckle

spmdle
support
IS
m
center
of
lower
lmk

365

1437
Unit

mm
ln

905to
11
05

0
3563
to
0
4350
905t01105

03563
to
04350

14

Install

grease
mpple
mJect
grease
until

grease
comes
from
dust
cover
remove

grease

nipple
and
reinstall
filler

plug

15
Make
certain
that
fulcrum

pm
operates

smoothly

16
Install

upper
lmk

bushmg
on
the

upper
end

of
knuckle

spmdle

support

17
Refer
to

Figure
30

Install

upper
end
of

knuckle

spmdle

support
on

upper
lmk

AdJust
to

dimenSIOn
shown

Install
fulcrum
bolt
from
rear

of

vehicle
and

tighten
to
340
to
376ft
lb
4
7

to
5
2

kg
m

@

54
5
mm

2

146
In

FRONT
AXLE
FRONT
SUSPENSION
AND
STEERING
181

18

TIghten
nut

on
rear
end
of
tension
rod
to

compress
rubber

bushings
to
1
315
m
334

fi2

mm
See

Figure
31

Torque
lock
nut
to
10
8
to

152ft
lb

1
5
to

2
1

kg
m

334mm
1315m

36
6
mm
1
441
m

19
Install
tensiOn
rod
bracket
on
frame
bracket

Tighten
nut
on
front
end
of
tensIOn
rod
untll
the

rubber

bushmgs
measure
1441
m
366mm

If
rubber

bushmgs
are

compressed
unequally

adJust
the

adJusting
nut
until

they
are

equal

Torque
the
bracket
bolt
to
108
to
152
ft
lb

1
5
to
2
1

kg
m

20
Install
shock
absorber

Torque
upper
lock

nut
to
10
8
to
152ft
lb

1
5
to
2
1

kg
m
and

lower
bolt
to
260
to
311ft
lb
36
to
43

kg
m

21
On
the
stabilizer

tighten
the
nut
until
the

dimenSIOn
shown
on

Figure
32
IS
correct

Torque

bracket
bolt
to
10
8
to
152ft
lb

1
5

to
2
1

kg
m

22
Grease
serratIon
on
both
ends
of
torSiOn
bar

and

mstalllt
on

torque
arm
Be
careful
to
use
the

correct

spnngs
They
are
marked
on
the
end

WIth
an
R
or
L
for

nght
and
left

23
Position
lower
hnk
to
ehmmate
clearance

between
lower
hnk
and
rubber

bumper
Install

spnng
anchor
on
torsIOn
bar
The

A
dImenSiOn

shown
m

Figure
33
should
be
3
86
m
98mm
S

M

2

E

E

D

@

24
Jack

up
spnng
anchor
and
msert
anchor

bolt
See

Figure
33

Tighten
nut
so
that
the
A

mmenslon
shown

IS
2
697
m
68
5mm

Torque

the
lock
nut

to
28
9
to
362ft
lb
4
to
5

kg
m

25
Check
the
vehicle

posture
and

adJust
as

necessary
AdJustment
IS
dIScussed
below

POSTURE
AD
JUSTMENT

Vehicle

posture
may
be
mcorrcct
due
to

weakened

sprmgs
or
other
defective
conmtions

If

adJustment
IS

necessary
proceed
as
follows

1
Jack

up
vehicle
and

support
It
on
stands

2
Place

a

Jack
near
the

sprmg
anchor
bolt
and

Jack
up
until
the

nuts
are
free
of

spnng
force

3
Refer
to

Figure
34
The
standard
H
d1men

Slon
shown
should
be
3
11
to
331
m
79
to

84mm
Without
load
and
2
15
m
54
5mm

WIth
standard
load
Standard
load
would
be
3

passengers
and
2
204
6
lb
1
000

kg
of

cargo

FRONT
AXLE
FRONT
SUSPENSION

AND
STEERING
183

4J

40

1

Steenng
gear
assembly

2

Steenng
gear
hOUSing

3
Needle

beanng

4

ExpanSion
plug

5
011
seal

6
Sedor
shaft

7
Sector
cover

8
Sector

gasket

9
Filler

plug

10
Screw

11
Adjusting
screw

12
15
Sector
shims

16
Hex
bolt

17
Lock
washer

18

Steenng
worm

assembly

19
Wonn

bearing
assembly

200nng
t

21
HOUSing
cover

22
011
seal
@

w

39

JJii

3738

I

34

8
11

12

W63

62

23
25
Shim

26
Hex
bolt

27

Spnng
washer

28
Hex
bolt

29
Washer

30
Hex
nut

31
32

Collapsible
steenng
column

34

Upper
steenng
shaft

35

Upper
tube

Jacket

36

Beanng

37
Washer

38

Spnng

39
Snap

nng

40
Lower
tube
jacket
assembly

42
Grommet

43
Dust
seal

44
Screw

45

Steenng
column
F
ROM

OCT
69

3

3

5

46
Umversal

yoke
JOint

48
011
seal
retainer

49
011
seal

50

Snap
nng

51

Snap
nng

52

Snap
nng

53
Rubber
block

54
Hex
bolt

55

Spnng
washer

56
Hex
bolt

57
Hex
nut

5B
Washer

59

Spnng
washer

60

Clamp

61

Paclung

62
Hex
bolt

63
Washer

64
U

JOint
kit

15
7
5

l
J
@

1
Steermg
gea
r
arm

2
Hex
nut

3
Lock
washer

4
Idler
assembly

12
5
Hex
bolt

6
Hex
nut

7
Plam
washer

8
Lock
nut

9
Cross
rod
assembly

10
Dust
seal

11
Side
rod

12
Socket

13
Dust
cover

14
Socket

15
Side
rod

16
Socket

17
Socket

18
Bracket

19
Hex
nut

20
Cotter
pm

21
Nut

22
Cotter
pm

23
Clamp

24
Hex
nut

25
Lock
nut
00

NP
BRAND

3536

48
47
49

UP
TO
SEP
69
15

10
l

f
J

r
1
L

IZM
BRAND

39

39
AUTOMATIC
2
Steering
wheel
@

3
Blinker
pin

5
Spring

7
Contact
plate

8
Spring
washer

9
Screw

10
Spring

11
Horn
ring
assembly

12
Pad

13
Emblem

14
Retainer

15
Contact
cup

16
Insulator

17
Spring
washer

18
Machine
screw

20
Steering
wheel

21
Slip
ring

22
Insert

23
Horn
spring

24
Contact
spring

25
Cover

26
Contact
pleca

27
Contact
seat

28
Horn
ring
assembly

29
Horn
ring

30
Pad

31
Clamp

32
Contact
plate

33
Bushing

34
Emblem

35
Collar

36
Collar
fiXing
washer

37
Lock
washer

38
Hex
nut

39
Shell
assembly

44
Indicator
bulb

46
Hand
indicator
assembly

47
Scraw

48
Spring
washer

49
Screw

51
Shell
band

52
Escutcheon
o
I
l
I
l
i

J
I
Ci
l
QD
II
L

v

194

CHAPTER

FOURTEEN

3

Right
hand
rear
brake
disc

4
Left
hand
rear

brake
disc

5
Fore
rear

brake
shoe

6
Aft
rear

brake
shoe

7
Brake

IImng

8
Rear
brake

adjuster

9

Adjuster
wedge

11
Lock
washer

12
Hex
nut

13
Wheel

cylinder

assembly

14
Piston

cup

15
Piston

16
Dust
cover

6
@

5
Check
the
wheel

cylinder
for

wear

rust
and

damage
If

defectIve

replace

6
Check
die
clearance

between
th

cyhnder
and

the

piston
If
the
clearance
18

greater
than

Q
0059
m
0
15mm

replace
the

cylinder
The

cyluiders
can
be
honed
With

a
wheel

cyhnder

hone
If
the
maXImum
dimensIOn
has

not
been

reached

7

Replace
the

piston

cups
whenever
the

cyhn

derds
disassembled

even

though
the

cups
appear

to

be
m

good
condition

Rear
Brake

Assembly

1

Assembly
IS
the
reverse
of

disassembly

2
Be
careful

not
to

get
dirt
or
brake
fluid

on
the

brake

hnnlgs

3

AdJust
shoe
clearance

then
bleed
the

hy

draulIc

system
17
Dust
cover

ring

18
21
Lock

plates

22
Dust
cover

23

Lever

assembly

24

Bleeder
screw

25
Bleeder

cap

26
Return

spring

27
Return

spring
adjuster

slide

29
Anti
rattle

spring

30
Anti
rattle

pin

31
Anti

rattle

spring
set

32
Anti

rattle
retainer

spring

23

22

24

e

17

a
25

FRONT
BRAKE

pICK
UP

Figure
15
shows
the
front
brake

system
for

the

pick
up
Generally
speaking
follow
the
same

procedures
given
for
removal

disassembly
re

pair
and

assembly
of
the
sedan

wagon
rear

brake
The

followmg
specifications
apply
to
the

pick
up
front
brakes

Inner

Drum
Diameter

Drum

Out
of
Round

MaXimum
DIameter
after

gnndlng
10
00
In

254mm

Less
than
0
0008
In
0
02mm

10
04
In
255mm

REAR
BRAKE

pICK
UP

Figure
16
shows
the

rear
brake

system
for
the

pick

up
Generally
follow
the

same

procedures

given
for

removal

disassembly

repaIr
and

assembly
as

given
for
the
sedan

wagon
rear

brake
Pertment

specificatIons
are
the
same
as

for
the
front
brakes

BRAKES
195

@
@

r
@

I

1
Brake
disc
9

Adjuster
wheel

2
Front
brake
shoe
10

Adjuster
scre

assembly
leadmg
11

Adjuster

lead

3
Front
brake
shoe
12
Shim

assembly
trallmg
13
Lock

spring

4
Return

spring
14

Spring
plate

5

Trailing
shoe
return

spring
15
Lock

plate

6
Wheel
cylinder
assembly
16
Shim

7

Adjuster
assembly
17
Rubber
boot

8

Adjuster
housmg

@

j

@@

1
Brake
disc
7

Adjuster
assembly
13
Lock

spring
19

Spring
seat

2
Rear
brake
shoe
8

Adjuster
housmg
14

Sprmg
plate
20
Ant
rattle
spring

assemblies
9
Adjuster
wheel
15
Lock

plate
21
Retamer

3

Upper
return
spring
10
Adjuster
screw
16
Shim
22
Extension
link

i
l

4
Lower
return

spring
11

Adjuster
head
17
Rubber
boot
23
Toggle
lever

5
After
shoe
return

sprmg
12
Shim
18

Anti
rattle

pm
24
Return
spring

6
Wheel
cylinder
assembly

BRAKES
IV

197

I
Ensure
that
the
brake

flUid
reservOir

at
the

master

cylmder
IS
full

and
that
the
vent

m
the

cap
is

open

2
Connect

a

plastIc
or

rubber
tube
to
the

bleeder
valve

on
the

nght
rear
wheel

Suspend

the
other
end
of
the

tube
m
a

Jar
or
bottle
filled

With
a
few
Inches
of
clean

brake
flwd

During
the

remaInIng

steps
keep
thiS

end

submerged
at
all

times
and
never
let
the
level

in
the

brake
flUid

reservoir

drop
below
full

3

Open
the

bleeder
valve
on
the

nght
rear

wheel
about

one
turn
Have
an
asSistant

depress

the
brake

pedal

slowly
As
soon
as
the

pedal
is

all
the

way
down

close
the
bleeder
valve
and
let

the

pedal

up
Repeat
thiS

step
as

many
tImes
as

necessary
until

pure
flUid
WithOUt
au
bubbles

comes
from
the

tube

4
Bleed
the

remammg
wheels
m
the

followmg

order
left
rear

nght
front
and
left
front

Keep

checkmg
the

brake
flUid
reservoir
to
make

cer

tam
It
doesn
t
TWl

out
of
flUId

5
When
all
wheels

are
bled
fill
the
reservOIr
to

the
full
level

Never
reuse
the
brake
flwd

bled

from
the

system
or

any
that

has
been

lymg

around
Start

With
a
fresh
contaIner

HANDBRAKE

Figures
19
next

page
and
20

page
199

are

exploded
views
of
the
handbrake

system
used
on

the

sedan
and
statIon

wagon
respectively
F1gDre

21

page
200

shows
the

pick
up
handbrake

system

Front

Cable
Removal
Sedan
and

Wagon

I
Release

handbrake

completely
Disconnect

the
front

cable

by
removmg
the
cleVIS

pm
that

connects
to
the
handbrake
control
stem

2
Screw
out
the

adJusting
nut

from
the

rear

end
of
the
front
cable
Disconnect
the
cable
from

the
center
lever

4
Remove
the

hand
brake

cable

clamp
from

under
the
verucle

Pull
out
the
lock

plate
fixmg

the
front

cable
to
the
front
cable
retamer
Ex

tract

the
front
cable

5

Unfasten
the
front
cable
outer

casing
from

the
bracket
Remove
the
cable

Front
Cable
Removal

Pick
up

I

Loosen
handbrake
2
Remove
cleVIS

pm
and

separate
cable

from

outer
lever
See

Figure
22

p

3
Remove
cleVIS

pm
and

eparate
cable
from

front
lever
Removecable

4
Remove
center
cable
from

control

levers

by

removmg
cleViS

pms

Rear
Cable
Removal
Sedan

I
Remove

adJusting
nut
from

adJuster
DIScon

nect
left
hand
rear
cable

from
handbrake
ad

Juster

2
Pull
out
lock

plates
see

Figure
23
and
re

move
cleVIS

pms
that

connect
rear
cable
With

rear
wheel

cylJnder
levers
Remove
cable

Rear
Cable

Removal

Wagon

1
Remove
both

cleVIS

pins
at
the
ends
of
the

rear
cable

2
Remove
cable

f
I
I

3
21
24
22
2
Control
slem
16
Retainer
spring
34
Fulcrum
pin

3
Bracket
17
Nylon
spacer
35
Return
spring

16
4
Control
gUide
18
Front
cable
assembly
36
Equalizer

16
5
Ratchet
nail
20
Bolt
With
spring
washer
37
lock
washer

6
Nail
spnng
21
Plain
washer
38
Hex
nut

15
7
Set
sprIng
22
Hex
bolt
39
Clevls
pin

tr
8
Set
sprlOg
plO
23
Spring
washer
40
Cotter
pin

9
lever
assembly
24
Plain
washer
41
Right
hand
rear
cable

10
Control
yoke
25
Warmng
sWItch
42
left
hand
rear
cable

16
7
11
CleVIS
pm
26
Warnlng
SWitch
43
Cable
clevis

18
12
Clevis
pin
28
Truman
pin
44
Cable
adjuster

13
CleVIS
pin
29
Adjusting
nut
45
Adjusting
nut

14
CleVIS
pin
30
Hex
nut
46
lock
plate

15
Washer
33
Center
lever
47
CleVIS
pin

48
Cotter
pin

46
47

I
36

4
U39
I
11

43
48
J
I
l

ft
l
I
46
a
z

@

9

18
I
70
I
69

72
lt
n
30
2
Control
stem

3
Bracket

4
Control
gUide

5
Ratchet
nail

6
NaIl
sprtng

9
Level
assembly

10
Control
yoke

11
Clevis
pin

12
ClevIs
pin

13
CleviS
pIn

1
CleviS
pIn

15
Washer

16
Retainer
spring

17
Nylon
spacer

18
Front
cable
assembly

20
Bolt
With
spring
washer

67
n
67

64

68
2

600
56

63
H
54
52

P73
74
i1
51
8
52

e
75
@

53
52a

57
55

58
8
56
21
Plain
washer

22
Hex
bolt

23
SprIng
washer

24
Plain
washer

25
Warning
switch

26
Warning
switch

29
Adjusting
nut

30
Hex
nut

51
Bushing

52
O
nng

53
Plain
washer

54
PlalO
washer

55
Hex
nut

56
Cotter
pIn

57
Lock
washer

58
Hex
nut
65

66
4
62
59
Balance
lever

60
Cross
rod

61
Cross
rod

62
Clip

63
Screw

64
Nut

65
Spring

66
Grommet

67
CleVIS
pin

68
Cotter
pin

69
Center
lever

70
Pin

71
Pin

72
Trunlon

73
Cable
assembly

74
Cotter
pin

75
CleVIS
pin
@

67

68
Ie
Ie