lock DATSUN 510 1968 Service Manual Online

1
Control
bracket

2
Control
ever

3
Control
stem

4
Control
gUide

5
Control
yoke

6
Set
spring

7
Ffont
lever

8
Front
cable

9
Outer
lever
g

10
Center
cable

11
Inner
lever

12
Arm
spring

13
Center
link
rod

14
Equalizer
Imk

15
Equalizer

16
Rear
cable

17
Lock
plate

18
Cable
sprmg
@
a
lI
l
l
o

BRAKES

ZOI

Cross
Rod

Removal

Wagon

I
Remove
the

pull
off

spnngs
at
each
end
of

the

cross
rods

2

RelI
ove
clevis

pms
and

cross
rods

Rear
Cable

Removal

Pick
op

1
Remove

cleVIS

pm
and

disconnect

equalizer

from

equal1zer
link

2
Remove
lock

plate
1
and
cable

spring
2

as
shown

ill

Figure
24

3
Remove
both

rear
brake
drums
DISConnect

rear
cable
from

toggle
lever
3

Separate
cable

connecting
flange
4
from
brake
dIsc
See

Figure
25

4
Remove
rear
cable

Handbrake

Inspection
and

Repair

1

Inspect
all

cables
and

parts
for

damage
ex

cessive

elongation
and

general
wear

Replace
as

reqUlred
I

2

Inspect
ratchet

pawl
and
teeth
on

control

stem
for
excessive

wear

Replace
as

reqUIred

3
Check

springs
for

weakness

Replace
as

reqUIred

Handbrake

Installation

I

Install

parts
of
the
handbrake

system
m
the

reverse
of

removal
Make
certam
all

connections

are

tight

2
Lubncate
all

slIdmg
parts
With

muItl

purpose

grease

Front
Brake

Adjustment
Sedan
and

Wagon

AdJustment
of
the

front
dIsc
brake
units
18

not

reqwred
as
it

18
made

automatIcally
Re

place
the
front
dISC
brake

pads
and
rebwld
the

pISton
assemblJes
If
the

brakes
are

defective

Front
Brake

Adjustment
Pick

up

I
Refer
to

Figure
26
Jack

up
vehicle
to
lIft

wheel

requiring

adJustment

2

Remove
rubber
boot

from

brake
disc

3

Lightly
tap
adJuster

housmg
and
move
It
for

ward
Turn

adJuster
wheel

with
a
screwdriver

and

spread
brake
shoes

Stop
turnmg
adJuster

wheel
when

a

considerable

drag
is

felt
on
brake

drum

NOTE
For

both

left
and

right
brakes

brake
shoes

spread
when

adJuster

wheelIS

turned
downward

4
Return

adJuster
wheel
12
ratchet
teeth
to

obtam
correct
clearance

between
brake
drum

and

shoes

5

Turn

brake
drum
to
make

sure
that
drum

turns
Without

draggmg
If

draggmg
exists

readJust

202
h

l
CHAPTER

FOURTEEN

Rear

Brake

Adjustment
Sedan

and

Wagon

I
Jack

up
the
rear
wheel

2
Release
the

handbrake

completely

3

Figure
27
shows

the

adJustmg
screw
for
the

sedan

Figure
28
for
the

wagon
Depress
the

I
rake

pedal
several
tImes
and
turn
the

adJusting

screw

clockWise
untIl
the
drum

cannot
be
moved

I

by
hand

4
Return

adJusting
screw
counterclockwISe

untIl
the

shoes
are

Just
clear
of
the

drum
ThIS

should
be

about
three
notches

5
Rotate

the
drum
to
see
If
the
shoes

are

draggmg
It
so

readJust
untIl
the

drag
IS

gone

Rear
rake

Adjnstment

pick
np

I
Jack

up
rear
wheel

2
Release
handbrake

AdJust
the
wheel

usmg

the

same

procedure
given
for
the
front

wheel

See

Figure
29
Handbrake

Adjnstment
f

I
Release

handbrake
and

adJust
rear
brakes
as

preViously
descnbed

2

AdJust
the
front

and
rear
handbrake
cable

by

adJustIng
nuts

shown
m

Figure
30
The
stroke

of
the
handbrake

control
stem
should
be
3
346

to
3
740
m

85
to
95mm
sedan

only

3
Refer
to

Figure
31

AdJust
the
front
cable

by

turnmg
the

adJusting
nut
so
that
the

control

stem
stroke

IS
4
330
to
4724
m
110
to

120mm

wagon

only

BRAKES

203

4

32
shows
the

adJusting
pomts
for
the

pick
up
With

rear
cable
stretched

adJust

equal

IZer
link

With

adJust
screw
A

so
that

L

dimensiOn

Is
1
161
m
295mm

Lock

adJust

screw
wlth

locknut

5

AdJust
front
cable

adJust
screw

8
so
that

control

stem
stroke
IS
3

15
to

394
m
80
to

100mm

Lock

adJust
screw
With

lock
nut

SERVICE
DATA
AND
SPECIFICATIONS

Table
1

prOVides
the

servIce
data
and

specm

catIons
for
the
sedan
wa

n
and

pick

up

Table
1
BRAKE
SERVICE
DATA

AND
SPECIRCATlONS

Brake

Pedal

m

Pedal

free

height

Full
stroke
of

pedal
ead

Master

Cylinder

Inner
diameter

MaXImum
clearance
between

cylinder
and

piston

Wheel

Cylinder

Inner
diameter
front

Inner
diameter

rear

MaXimum
clearance
between

cylinder
and

piston

Brake
Drum
and
Rotor

Drum
brake

Inner
diameter
front

DISC
brake
outer
diameter

front

Drum
brake
outer
diameter
rear

MaXimum
allowable

out
of
round

LImit
of
drum

reconditioning

Inner

diameter

MaXimum
rotor

runout

MInimum
rotor
thickness

A

Lining
DImenSion

Front
WIdth
x
thIckness

x

length

Front
dISC

pad

Width
x
thickness

x

length

Rear
Width
x
thickness
x

length

Total
friction
ar
a
drum

type

Total
friction

area
front
diSC
Sedan
Wagon
Pick

up

8

150
In

207mm
533m
135
5mm

5
709
In

145mm

f

o
75
In
1905mm
o
75
In

1905mm

00051
In

0
l
mm

o
006
In
0
15mm

i

20m
508mm

08125
m
20
64mm

o
8
2
In

20
64mm
o
8125
In

20
64mm

il

0007
In

0
18mm

0006
In
015mm

1000
In
254mm

9
130
In
232mm

900
In
228

imm
1000
In
254mm

o
002
m

0
05mm
o
008
In
0
20mm

9
039
In
229
6mm
1004
m
255mm

00024
In

006mm

0331
In
84mm

18x02x96m

45
x

4
5
x
244mm

1
563
x
0
354
x
3
386
In

39
7
x
9
x

86mm

1
575
x
0
18
x
8
642
m

40
x
4

5
x
219

5mm

54
4

sq
In

351

sq
cm
18x02x96m

45

C
4
5
x
244mm

682sq
m

440

sq
cm

1777

sq
In

1142

sq
cm

continued

CHAPTER
FIFTEEN

BODY

ELECTRICAL
SYSTEM

Exploded
diagrams
of

the
various

systems
are

given
below

Inspection
of
the
constructIon
de

tails

as

given
m
the

exploded
diagrams
should

enable
the

mechanic
to

Identify
remove

repauj

replace
and
mstall
defectIve

parts
General

pro

cedures

are

given
at
the
end
of
the

chapter

WIRING

FJgUres
1
and
2

illustrate
the

winng
and
har

nesses
for
the
sedan
and
statIon

wagon
respect

2

VOLTAGE
REGULATOR

JOE
MARKER
l
AMJ

STARTER
MOTOR

IGHITION
COIL
t

ively

Figures
3
and
4
show

pick

up
winng

SWITCHES

FUSES

Figure
5

page
208

prOVides
details
of

switches
used

through
1969

Figure
6

page

207
covers
SWitches
used

smce
1970

FIgDI
eS
7

page
209
and
8

page
210

provide
further

SWitch
locatlon
and
fnnctIon

informatIon
Fuse

blocks

are
located

on
the

firewall

within
the

engine

compartment

ROOM
LAMP

COMBINATION
lAMP

LICENCE

lAMP

1

Engme
room
harness

2
Instrument

harness

3

Body
harness

44
y
l
l

42
43

r
48
cr
23
41

f
Jj

it
d

F
1L

f7
IF
f
0

l
Q
U

lJ
37
1

2S
26
38
A
3S
36
G

21
Turn
signal
and
dimmer
switch

22
Turn
signal
switch
knob

23
Stop
light
switch

24
Door
switch

25
WarnIng
buzzer

26
Warning
buzzer

28
Fuse
block

29
Fuse
block
cover

30
Fuse
10
ampere

31
Fuse
20
ampere

32
Fuse
30
ampere

33
Machlnescrew

34
Lock
washer

35
Horn
hIgh
pitch

36
Horn
low
pitch

37
Machine
acrew

38
Lock
washer

39
Horn
relay

40
Lower
beem
relay

41
Inhibitor
switch

42
Screw

43
Flasher
unit

44
Screw

48
Bracket
o
i

19
1
18
1

1
2
3
S
6
7
8
9

14
17
18
19
20
21
22
23
24

InstrUment
paoel

Nut
sptlng

screW
Washer
sptlng
washer

Wing
nut

Cluster
ld

f
lpanslon
out

screW
fle
j
ble
s
1afl

SOcKet
assembly

aulb
12
volt
3
watt

I
oltage
regulator

CIrcuit
plate

speedometer
assembly

fuel
gauge
assembly

Water
temperature
gauge

ClOCK
assemblY
Jt

I
f
J
1
J
fX
v

J
G

11

6
n
a

co
L

i
j

14
l
7
8

1
RII

2
LH
3
4
@

12
5
RH

6
LH
1
2
Headlamp
assembly

3
4
Sealed
beam
Untt

5
6
Headlamp
body

7
8
Mounting
nng

9
Screw

10
Lock
washer

11
Retaining
nng

12
TenSIon
spnng

13
Adjusting
screw

14
Screw

15
Headlamp
cover
o
t
j
l
l
t

I
l
i
N
Cl
oil

CHAPTER
SIXTEEN

ThIS

chapter
provides
infOrnl8tion
and

pro

cedures
for
removal

adJustment
and
or
re

placement
of
various

body
components
in

cluded
are
the

hood
front
trinl
doors
seats

locks

bumpers
tail

gates
and
door
and
window

controls
The
illustrations

given
are

typical
of

the
sedan
the
station

wagon
IS
similar
Details

on
the

pick
up
are

given
in

separate
illustrations

Other

body
repairs
require
special
knowledge

CD
L

BODY

and
tools
and
should
be

referred
to

your
Datsun

dealer
or
local

body
shop

FRONT
BODY
TRIM
AND

BUMPERS

Figure
1
next

page
is

an

exploded
diagram

of
the

body
tnm
and

bumper
for
the
sedan

Figure
2
shows
the
front

bumper
on
the

pick
up

Refer
to
the
illustratIons
and

remove
and

replace

1
Front

bumper

2

Bumper
stay

3
Front
member

1
Radiator
grille

5
Screw

6
Washer

7
Washer

8
9
Head
lamp
finIsher

10
Screw

11
Nut

12
Hood
top
moulding

14
Screw

15
Washer

16
Moulding

19
Moulding

21
Front
apron

23
Front
bumper

24
Hex
bolt
with
washer

25
Washer

26
27
Bumper
stay

28
Bolt

29
Nut

30
Washer

31
Washer

32
Plug

34
35
Overrlder

36
Rubber

37
Washer

38
Lock
washer

39
Nut

40
41
Front
Fender

43
Hood
assembly

44
45
Hood
hinge

46
Bolt

47
Washer

48
49
Cowl
panel

50
Cowl
grille

51
Cowl
grille
cap

52
Sealing
rubber
52

1
14
V

27

r

l
DETAIL
A
23
8
41
t

l