battery DATSUN B110 1973 Service Owner's Guide

ENGINE
ElECTRICAL
SYSTEM

EE127

Fig
EE
45

Brush
wear
limit

Spring
pressure
test

With
the
brush

projected
approximately
2
mm
0

0787

in
from
the
brush
holder
measure
brush

spring

pressure

using
a

spring
balance
Normally
the
rated

pressure
of
a

new
brush

spring
is

255
to
345

grams
9
0
to
12
2

oz

Moreover
when
the
brush
is

worn

pressure
decreases

approximately
20

grams
per
I

mm
0

0394
in

wear

2

rnm
0
0787
in

r

II

EEQ49

Fig
EE
46

Measuring
spring
pressure

REASSEMBLY

Reassemble
the
alternator
in

reverse

sequence
of

disassembly
noting
the

following
matters

I

When
soldering
each
stator
coil
lead
wire
to

the
diode

assembly
terminal

carry
out
the

operatic
as
fast
as

possible

2

When
install
the
diode
A
terminal
install
the

insulating
bushing
and
insulating
tube

correctly

EE
21
EE050

I

Insulating
bush

2
Rear
cover

3
Diode

assembly
4

Insulating
bush

5

A
terminal
bolt

6

Diode
cover

Fig
EE
47
Sectional
view

of
diode
and
A
terminal

3

Tighten
the

pulley
nut
with

tightening

torque
of

350

to
400

kg
cm
301
to
344

in
Ib
When
the

pulley
is

tightened
make
sure
that

deflection
of
V

groove
is
less

than
0
3

mm
0
0118
in

EE051

Fig
EE
4B

TiJ

htening
pulley
nut

ALTERNATOR

TEST

Before

conducting
an
alternator
test
make
sure
that

the

battery
is

fully
charged

To
conduct
a
test
it
is

necessary
to
use
a

3D
volt

voltmeter
and
suitable
test

probes

Set

up
a
test
circuit
as
shown
in

Figure
EE
49
and
test

the
alternator
in
the
manner
indicated
in
the

flow
chart

below

Disconn
ct
connectors
at
alternator

2
Connect
one
test

probe
from
voltmeter

positive

ENGINE

terminal
to
IN
terminal
or
BAT
terminal
Connect
the

other
test

probe
to

ground
Make
sure
that
voltmeter

registers
battery
voltage

4
Start
the

engine
3
Turn
on

the
headlights
and
switch
to
main
beam

I

o

B

ttefY
E

A

J
0

il

I
5
Increase

engine
speed
gradually
until
it
is

approxi

mately
1

100
rpm
and
take
the
voltmeter

reading

6
If
the
measured
value
is
over
12
5

volts
the

alternator
is
in

good
condition
o

I

eE052
Voltmeter

Fig
EE
49

Testing
altematoT

Notes
8
Do
not
run

engine
at
the

speed
of

more
than

1
100

rpm
while
test
is

being
conducted
on

alternator

b
Do
not

race

engine
7
If
the

measured
value
is
below
12

5
volts
the

alternator
is
in

trouble
Remove
and
check
it

for

condition

SPECIFICATIONS
AND
SERVICE
DATA

Specifications

Make
and

type

Nominal

output

Pole

Revolution

No

load
minimum

revolution

Output
current

Wei
t

Applied
regulator

Service
data

Stator
coil

Resistance

per
phase

Rotor
coil

Resistance

Brush

Brush

length

Wear
limit

Spring
pressure

Slip
ring

Outer
diameter
V
A
HITACHI
LTl35
13B

12
35

rpm
Negative
ground

1
000
to
13

500

rpm

A
V

rpm

kg
1b
less
than
1

000

more
than
28

14
2

500

3
4
7
5

TLl
Z
57

n
0
17

at
200C
680F

n
4
4
at
200e
680
F

mm

in

mm
in

kg
lb
14
5
0

571

7
0
2756

0
25
to
0
35
0

55
to
0
77

mm
in
31
1
220

EE
22

ENGINE

MEASUREMENT
OF

REGULATING

VOLTAGE

The

regulator
voltage
is
measured
with
the
alternator

When

measuring
voltage
with

regulator
mounted
on

vehicle
it
is

necessary
to
rotate

engine
at

high

speed

Connect
DC

voltmeter
15

30V
DC
ammeter

l5
30A
battery
and
resistor
0
25
U
with
cables

as

shown
in

Figure
EE
52

1

Check
to
be

sure
that

all
electrical
loads
such

as

lamps
air

conditioner
radio

etc
are
disconnected

2
Before

starting
engine
be

sure
to
make

short
circuit

with

a
cable
between

fuse
side
terminal
of
resistor

O
25U

and

negative
sIde
terminal
of
ammeter

Failure
to

follow
this

caution
causes

needle
of
ammeter
to

swing

violently
and

rever

ely
resulting
in
a

damaged
anuneter

3

Refer

to
the

following
chart
to
determine
if

regulator

and
relative

parts
are
in

good
condition
REGULATOR

Unh
GENERATOR

q

P

1

CONNECTOR

r
l
ij
WIRE

HARNESS
J

Short
circuit
here

between

fuse
side
terminal

and

H

terminal
of

ammeter
before

starting
the

operation

I

I
I
IG

FUSE

BOX

B

f

EE055

Fig
EE
52

Measuring

regulator
voltage
with

regulator

on
vehicle

I
Start

engine

I
2
Rotate

engine
at
2

500

rpm
for
several

minutes

I

1
minutes

ammeter

I
After

racing
for

reading
below
5A
several

Fully

charged
battery
available

I

Replace
with

fully
charged

battery

2
Check

to
see
if

current
falls
below
5A

Current
falls

below
5A
I
After

racing
for
several

reading
over
5A
minutes
ammetet

I

Fully
charged
battery
not
available

1

Connect
a
0
25
n

resistor
in
series

I
Current
does
not

fall
below
5A

I

Recharge

battery
and
see

if
current
falls
below

5A

I

I
Reduce

engine
speed
to

idling
and

then
raise
it

to
2
500

rpm
while

observing
needle

of
voltmeter

I

I

I

Needle
of
voltmeter
held

within
limits
shown
in

the
below

table

Regulator

functioning

properly

EE

24
Needle
of

voltmeter
out
of
limits
shown
in

the

following
chart

Regulator
out
of

order
Have
it

repaired
at

authorized

shop

ENGINE

at
4
to
5
V

Use

i
f
DC
voltmeter
and
set

up
a
circuit

as
shown
in

Figure
EE

56

EEQ58
L
W

R

IG

Will

r

AI
W

lli

r

N
Y

vge

I

JJ
Rtl
ublOr

I
I
Spanner

Cross
head

screwdriver

I

I
Adjusting
screw

Lock
nut

Vollm
lcl

Fig
EE
55

Adjusting
Tegulating
voltage

Charging
relay

Normal

relay

operating
voltage
is
8
to

10V
as
measured

at
alternator
A
terminal

Relay
itself
however

operates
EE059

Fig
EE
56

Testing

chaTging
Telay

Connect

positive
terminal
of

voltmeter
to

regulator
lead
connector
N

terminal
with

negative
terminal

grounded

2

Start

engine
and

keep
it

idle

3
Take
voltmeter

reading

o

Volt
Below
5
2
Volt
I

Over
5
2
Volt

I
Check
for

continuity
between

N

terminals
of

regulator

and

alternator

2
Alternator
circuit

defective
if

continuity
exists
pilot
lamp
remains

lit

I

Check
fan
belt
tension

2

If
correct

remove

regulator

and

adjust
as

necessary
Pilot
lamp
remains
lit

Pilot

lamp
relay
coil
or

contact

points
out
of
order

Replace
regulator

Over
5

2
Volt

Pilot

lamp
does
not

light

Pilot

lamp
relay
assembly
is
in

good
condi

tion

SPECIFICATIONS
AND

SERVICE
DATA

Voltage
regulator

Model
HITACHI
TLl
Z
57

Regulating
voltage
with

fully
charged

battery
and

regulator
faced

downward
V
14
3
to
15
3
at
200C
680F

EE
26

Low

output

Excessive

output
Regulator

Wiring

Alternator

Regula
tor

Wiring

Alternator

Regulatur
ENGINE

Faulty
voltage
regulator
point
con

tact

Broken
cable

or
disconnection
of

charging
cireui
t

Sticking
brushes

Low
brush

spring
tension

Dirty
slip

rings

Partially
shorted

ground
or

open

stator
coil

Partially
shorted

or

grounded
rotor

coil

Defective
diode

Loose
or
worn

fan
belt

Improper
voltage
regulator
adjust

ment

Faulty
voltage
regulator
point
con

tact
Defective

operation

Faulty
charging
circuit
lead

wire

connection

Loose

battery
terminal

Short
circuited
or
broken
neutral

wire

Improper
voltage
regulator
adjust

ment

Defective

operation

Improper
charge
relav

adjustment

detective

operation
and
or

faulty

point
contact

EE
28
Repair
or

replace
the

regulatur

Repair
or

replace

Correct
or

replace
brushes
if
neces

sary

Correct
or

replace
brush

Clean

Replace
the

stator

Replace
the
rotor

Replace
the
diode

assembly

Retighten
or

replace
the

belt

Check
the

voltage
regulator
op

eration
and

repair
or

replace
as

required

Repair
or

replace
the

regulator

Repair
or

replace

Retighten

Replace
the
wire

Check
the

voltage
regulator
op

eration
and

repair
or

replace
as

required

Check
the

charge
relay
operation

and

repair
or

replace
as

required

ENGINE

ElECTRICAL
SYSTEM

IGNITION
CIRCUIT

The

ignition
circuit
consists
of

the

distributor

ignition
coil

ignition
switch

spark
plugs
high
tension
cable
and
the

battery
Figure
EE
57

shows

ignition
circuit

8
I

CC

BATTERY

PRIMARY

COIL

SlO

Lf

IGNITION

SECONDARY

COIL

COIL

BREAKER
POINT

jJ
a

w

CI

Z

w

19

DISTRIBUTORI
U
1Fl
r

lB

S

J1G

TO

STARTER

CAP

ROTOR

HEAD

SPARK
PLUG

7

Fig
EE

57

Ignition
system
circuit

diagram

DISTRIBUTOR

CONSTRUCTION

CHECKING

AND
ADJUSTMENT

Cap
and
rotor
head

Point

Condenser

Centrifugal
advance
mechanical

part

Vacuum
advance

mechanical

part
EE
29

EE
31

EE
31

EE
31

EE
31

EE
31

EE

32

CONSTRUCTION

The
distributor
consists
of

high
tension

voltage
part

switch
off

part

centrifugal
advancing
angle
part
vacuum

advance
mechanical

part
and

driving
part
CONTENTS

DISASSEMBLY
AND
REASSEMBLY

Disassembly

Reassembly

SPEC

IFICATIONS
AND
SERVICE
DATA

Specifications

Service
data
EE

33

EE
33

EE
34

EE
35

EE
35

EE

35

Figures
EE

58
and
S9

show
the

construction
and

exploded
view

EE
29

ENGINE

Weight

pivot
diameter

mm
in

Weight
hole
diameter

mm
in

Clearance
between

pivot
and
hole

mmOn
5
0

028

0
9
9
1

0011

1
005
1

6

1
0002

5
1
018

0

1969
0

0007

o
0

0
005
to

0
046
0
0002

to
0

0018

IGNITION
COIL

CONTENTS

DESCRIPTION
EE
36

DESCRIPTION

The

Ignition
coil
is

of
an
oil

filled

type
The

ignition

coil
case
is
mted

with
oil
which
has

good
insulating
and

heat

radiating
characteristics

The

ignition
coil
has
a

greater
ratio
between
the

primary
and

secondary
windings
to

step
up
the

battery

voltage
to
the

high
voltage
to
cause

stronger
sparks
to

jump
the

spark

plug
gap

The

cap
is

made
of

alkyd
resin

which
offers

high

resistance

to
electric

arc
and
increased
insulation

The
resistor
in

the

ignition
coil
circuit

helps
produce

strong
sparks
from

starting
to

high
speed
full

power

operation

The
internal
resistor
limits

to
a
maximum
safe
flow
of

the

primary
current

through
the
coil
and
distributor

contact

points
Thus

it

protects
the
contact

points

during

slow

speed
operation
when

they
are

closed
for

long

intervals

The

ignition
coil
and
resistor

should
be
handled
as
a

matched
set

EE

36
SPECIFICATIONS
EE

37

@

@

@l

@

EE143

I

Primary
terminal

2

Secondary
terminal

3

Cap

4

Spring

5

Side
core

6

Primary
coil
7

Secondary
coil

8
insulator
oil

9
Center
core

10

Segment

tt

Case

Fig
EE
73
Construction

CHASSIS

ENGINE
REMOVAL
AND
INSTALLATION

CONTENTS

PR
ECAUTIONS

REMOVAL
ERA

ERA

PRECAUTIONS

Be
sure
to
use
fender
cover

so
that
the

body
is

not

damaged

2
When

lifting
the

engine
or
when

jacking
up
the

engine
pay
attention
for

safety
and

carry
out

operation

correctly
so
that
the

parts
are
not

damaged

REMOVAL

I

Removing
hood

Open
the
hood

remove
four
installation
bolts
and

remove
the
hood

2
Disconnect

the

battery
cable
from
the
terminal

3

Removing
radiator

Drain
water

from
the

radiator
disconnect
two
radiator

hoses
remove

four
radiator
installation
bolts
and
remove

the
radiator

Fig
ER
8
Removin
radiator

4

Removing
cables
and
hoses

Disconnect
the

following
cables
hoses
and
wires

High
voltage
cable
between

ignition
coil
and

distribu
INSTAllATION
ER
6

tor

Cable
to
the
thermal
transmitter

Cable
to
the
oil

pressure
switch

Cable
to
the

primary
side

of
the
distributor

Cable
to
the

starting
motor

Fuel
hose

Cable
to
the
alternator

Heater
hose
for
model
with
heater

only

Wires

for
accelerator
and
choke
The

operation
will
be

carried
out

more

easily
by
removing
the
air
cleaner

Fig
ER
9

Right
side

of
engine
compartment

Fig
ER
10

Left
side

of
engine
compartment

ERA