engine DATSUN B110 1973 Service Owner's Guide

COUPE
ENGINE
CONTROL

FUEL
EXHAUST
SYSTEM

SEE
ARROW
A

Fig
FE
13
Hose
installation

Fig
FE
14

Fuel
tank
unit
installation

FE

7

DATE
ENGINE
CONTROL
FUEL
EXHAUST
SYSTEM

VAN
ONLY

r

j

f

Qo

I

e
nr

e

Fig
FE
17
Fuel
tank
unit

gauge
installation

SERVICE
JOURNAL
OR
BULLETIN
REFERENCE

JOURNAL
or

BULLETIN
No
PAGE
No
SUBJECT

FE
9

BODY

Removal
and
installation

The

rear
window
electric
defroster

glass
is
removed

from
or
installed
on
its

position
in
the

same
manner

as

that
for
the
standard

rear
window

glass

Heat
wire
harness

1

Fig
BF
66
Rear

floor
wiring
Note
a

Use
care
not
to

give
scratches
and

wiring

b
Remove
weather

strip
whenever

glass
is
to
be

replaced

After

glass
is
installed
in

place
apply
sealant

between

panel
and
weather

strip

1

Connection
Specifications

Glass

Semi

tempered
heat

absorbing

type

Power

consumption
75W

l2V

Heating
wire
Baked

on
rear
window

Interior
side

Heating
wire

coverage

Horizontal

Vertical
Full
width

390
mm
15
35
in

Inspection
and

repair

Ground
terminal
How
to

locate
a
broken

heat
wire

and
a
break

a
Method
I

Start
the

engine
and
turn

on
the
window

defogger
system
If
the
area
around
a

specific
heat
wire

is
not

defogged
that
line

is
broken

n
if
U

i

p
w
w

j
w

j
fj

f

i

j
L
1

2
Defogged
area

Broken
heat
wire

Fogged
area

Fig
BF
69

Defogging
pattern

BF
34

BODY

b

Method
2

Start
the

engine
and
turn
on
the
window

defogger
system
With
a
d
c

voltmeter

setup
shown
in

Figure
BF

70
check
each
heat
wire

for

discontinuity

If

the
meter
indicates
12
volts

or
0
on

a

specific
wire

that

line
is
broken
Normal
indication

6
volts

A

break
in
that
line
can
then

be
detected

by
moving

the

positive
lead

of
meter

along
the

line
until

an

abrupt

variation
in

the
meter
indication
is

encountered

Fig
BF
70

Checking
for
broken
heat
wire

with
d
c
voltmeter

c

Method
3

With
an
ohmmeter

setup
shown
in

Figure

BF
7l
locate
one

lead
on
each
end
of
a
heat
wire
and

the

other
in
the
rniddle
section

of
that
wire
If

the

meter

registers
on

a
specific

grid
line
a

value
twice
as

much
on

any
other
line
that

line
is
broken

A

break
in
that

line
can
then
be

located

by
an

abrupt

variation
in
the

meter
indication
as
the
test

lead
moves

along
the
broken
heat
wire

r

I

I

I

J

I

I
v

Ejl

Fig
BF
71

Checking
for
broken

heat
wire
with

ohmmeter
2

Repair

a

Repair
equipment

1
Conductive
silver

composition
Dupont
No
4817

2
Ruler
30

em

11
81

in

long

3

Drawing

pen

4
Heat

gun

5

Alcohol

6
Cloth

b

Repair
procedure

1

Wipe
clean
broken
heat
wire
and
its

surrounding

area

with
a
cloth

dampened
in

alcohol

2

Apply
a

small
amount
of

conductive
silver

composi

tion

to
the

tip
of

drawing

pen

Note
Shake
silver

composition
container

sufficiently

before
use

3

Place
ruler
on

glass
along
broken
line

to
be

repaired

as

shown
in

Figure
BF

72

Deposite
conductive

silver

composition
to
break
line
with

drawing

pen

Slightly
overlap
existing
heat
wire

either
side
5
mm

0
1969
in

preferable
of
the

break

Heat
wire
0
en

0
0

d
ci

1
I
Break

I
1

I

kr

I
I

Ruler

Drawing

pen

Unit
mm

in

Fig
BF
72

Locating
ruler
in

position

8F

35

BODY

INSTRUMENT
PANEL

CONTENTS

REMOVAL
BF
42

REMOVAL

Fig
BF
88

Removing
instrument

panel

Note
There
are
two

types
of
instrument

panel
square

type
and
round

type
However
both

of
them

are

removed
and

reinstalled
in
the
same
manner

Disconnect
the

battery
cable
at
the

battery
terminal

2
Disconnect
the

wiring
harness
connector
units

Disconnect
the
instrument
harness
from
the

engine

compartment
harness

Disconnect
the
instrument
harness

from
the
turn

signal

switch

Disconnect
the

instrument
harness

frorn
the
body

harness

Disconnect
the
instrumen
t
harness
connected
to

the

door
switch

stop
lamp
switch
flasher
unit

and

passing

light
relay
option
REINSTALLATION
BF
43

Note
When

disconnecting
the
wiring
harness

recom

mend
to
use

tags
for

identifying
their

relationship

3
Disconnect
cables
for
radio
antenna
and

speaker

4
Remove
the

package
tray
the
shell
cover
and
turn

signal
switch

Note
Work

may
be
carried
out
without

removing
die

steering
wheel
However
it
is
recommended
to

remove
the
steering
wheel
50
that
work
can
be

carried
out
more
easily

5
Disconnect
the

speedometer
cable

from
the

speedometer
unit

6
Disconnect
the
heater
control
cable
at
the
heater

side

Fig
BF
89

Removing
imtrument

panel
Ii

BF
42

BODY
ELECTRICAL

WIRING

CONTENTS

WIRING
HARNESS

Engine
compartment
harness

I
nstrument
harness
BE
1

BE
1

BE
2

WIRING

HARNESS

The

wiring
harness
is
classified
into

engine
compart

ment
harness
instrument
harness
and

body
harness
The

individual
harness

Jocating
positions
and

connecting

Position
e
w
the

individual

wiring
harnesses
are

indicated
a
f
Moreover
for
the

body
harness
the

installing
positioJ
differ

mutually
in

Sedan

Coupe

Station

wagon

and
yan

Engine

compartment
harness

Fig
BE
1

Engine
compartment
harness
1
Body
harness

WI
RING
DIAGRAM

INSPECTION
BE
2

BE
4

BE
6

A
0

Ij

7
9

Fig
BE
2

Engine
compartment
harness
2

Fig
BE

3

Engine
compartment
harness
3

BE
1

Instrument

harness

Harnessterminal
in

the

engine
compartment
Switch
and
control

connecting
unit

Fig
BE4
Instrument
harness

I

I
Instrument
harness

2

Engine
room
harness

I
3

Body
harness

Fi
BE

5

Wiring
harness
connections

Body
harness

Fi
R
B1
6
Hocly
hamcss

1
BODY

Fig
BE
7

Body
harness
2

r

lj

I
I

I

I
Body
harness

2

Combination

lamp
RH

131
Body
earth

Fig
BE
8

Body
harness
Sednn

l

j
J

2

it

I

lJt

l

I

I
Body
harness

2
Combination

lamp
LH
7

13

I
To
Ikense

bmp

Fig
BE
9

Body
harness

Sedan

8E
2

INSPECTION

Referring
to
the

wiring
diagram
check
the

wiring

harness

for
connection
with
electrical

equipment
and

connector
for
conned
ion
and
installation
When

checking

the

wiring
harness

note
the

following
matters

Connected
unit
should

not
be

loose
rusted
or

contaminated

2

Cable
insulator
cover
should
not
be

damaged
crack

ed
or

insulating
material

should
not
be
deteriorated

3
For
those

parts
which

are

grounded
through
the

installation

bolts
the
bolts
should
be
in
contact
with
the

body
completely
so
that

continuity
is

provided
in

between
the

body
and
bolts

4
Terminals

of
unit

through
which

current
flows

should
not
come

into
contact
with

other
metal

parts

5
No

erroneous
connection
should
be

present

DESCRIPTION

When
an
overcunent

exceeding
the
rated

amperage

flows
to
a
circuit
the

fuse
is
heated
and
melted
the

circuit
is

interrupted
and

thus
cables
and

electrical

equipment
are

protected
from

damaging
due
to

burning
or

damaging
is

limited
to
the

minimum
This
vehicle

is

equipped
with
six

fuses
and

one
fusible
link
The
fuses

are

located

in
the

fuse
box
and
used

to

protect
illumination

signal
and
other

systems
and
the
fusible
link
is

adopted

in
the
cable
between
the

battery
and
alternator
to

protect

the

charging
and

starting
circuits

FiJ
BE
16
Fuse
box
BODY

6
Cables
should
be

damped
so
that

they
do
not
come

into
contact
with

sharp
corner
or

part
lernperature
of

which

rises

highly

7
Cables
should
be

securely
clamped
in

posItions

sufficiently
separated
from

rotating
parts
such
as
fan

pulley
fan
belt

etc

8
Cables
should
be

provided
with
an

optimum
extra

length
at
sections

stationarity
on
the

body
or
at
sections

where
vibration

occurs
due
to

engine
operation
and

others

Note
a
When

inspecting
or

performing
other
mainte

nance

service
and
no

power
supply
is

required

particularly
or
when
it
is

anticipated
that
a

part

may
be
short
circuited
disconnect
the

battery
H

terminal

b
In
no
event
should
an
unloaded
circuit
be

directly
connected
with
ground
Be
sure
to
use
a

test

lamp
or
circuit

tester

fUSE

Fig
BE
17
Fusible
link

INSPECTION

In
the

most

cases
fuse
can
be

checked

visually

However
when

it
is
difficult
to

check

visually
a
circuit

tester

may
be
used

The
fusible
link
can

be

inspected

visually
or

by

feeling
on

finger

tip
However
the
fusible

link
can
be

inspected
more

correctly

by
using
a
circuit

tester

BE

6

BODY

ELECTRICAL

Main

high
beam
Defective
dimmer
switch

cannot
be
switch

ed
to

dimmer

low
beam

or

vice

versa

Head

lamps
dim
Defective

light
circuit

Head

lamps
dim

Partly

discharged

battery

when
the

engine

is

stopped
or

op

era
ted
under

idling
speed
Defective

battery

Head

lamps
still

Faulty
sealed
beam
unit

dim
with

engine

run

above

idling

speed

Faulty
charging
system

Head

light
in

only

one
side

lights
Faulty
head

lamp
terrnianl
con

tact

Defective

lamp

Turn

signal
lamps

Probable

Condition

cause

All
turn

signal
Blown

fuse
or

faulty
contact

lamps
do
not

light
When
red

yellow
cable
is
con

nected

to
red

white
cable
or

red
black

cable
and

the
main

beam
or

dimmer
beam

lights

the
circuit
is

nonnal
The
dimmer

switch
is
defective

Check
the
head

light
circuit

for

cable

being
about
to
break
and

faulty
contact
or
check
fuse
for

faulty
contact

Measure

specific
gravity
of
elec

trolyte

Voltage
between
head

lamp
red

white
cable
and

red
cable
ter

minals
is
12
8V
or

higher

Voltage
is

less
than
12

8V

through
above
test

Method
of

inspection

Check

the
fuse
for

fusing
and

faulty
contact

BE
13
Conduct

continuity

test
and
if
the
dirn

mer
switch
is

defec

tive

replace

Repair
or

replace
if

required

Charge

battery
if

required

Replace
battery

Replace
sealed

beam

units

Check
the

generator

regulator
and

light

circuit

Repair
as

required

Replace
lamp

Corrective

action

When
the
fuse
is

fused
detect
and

repair
the
cause
and

replace
the

fuse

BODY
ELECTRICAL

SPEEDOMETER

The

speedometer
is

equipped
with
a
total
odometer

which

records
travelled
distance

Replacement

1

When

removing
the

speedometer
remove
the
cluster

lid

first

Separate
the
combination
meter

housing
from
the

cluster
lid
after

removing
four
screws
and
remove
the

trip

recorder

reset
knob
if

any

2
Unscrew

two
screws
and
remove

the

speedometer

from
the
combination
meter

housing

3

Reinstall
a
new

speedometer
in

reverse

sequence
of

removal

Fig
BE
36

Removing
combination
meter

o

Fig
BE
37

Removing
sp
edometer
FUEL
GAUGE
AND

TEMPE

RATURE
GAUGE

Description

The
fuel

gauge
consists

of
a
tank
unit

located
in
the

fuel
tank

and
fuel
meter
The
tank
unit

detects
fuel
level

with
its

float
converts
fuel
level
variation
to

a
resistance

of
slide
resistor

installed
on
the
float
base

and
thus

controls
current

flowing
to
the
fuel
meter

The

temperature

gauge
consists
of

a
thermorneter
and

thermal
transmitter
located
in

the

engine
block
The

thermal
transmitter
is

equipped
with
a
thermistor
element

which
converts

cooling
water

temperature
variation
to
a

resistance
and
thus
the
thermal
transmitter
controls

current

flowing
to
the
thermometer

The
fuel
rneter
and
thermometer
are

provided
with

bimetal
a
and

heater
coil
When
the

ignition
switch
is

set
to
ON

current
flows
to
the
heat

coil
and
the
heat

coil
is

heated
With

this
heat
the
bimetal
arm
is

bent
and

thus
the

pointer
connected
to

the
bimetal

ann
is

operated

The
characteristics
ot
both

meters
are
same

A

tolerance

may
occur
on
the

thermometer
or

fuel

gauge
due
to

source

voltage
fluctuation
The

voltage

regulator
is
used
to

supply
a
constant

voltage
so
that
the

therrnorneter
and
fuel

gauge

operate
correctly
The

voltage
regulator
is
built
in
the
thermometer

The

operating
part
of
the

regulator
consists

of
a

bimetal
arm
and
a
heater
coil
When
the

ignition
switch
is

turned
on
the
birnetal
arm
is
heated
and
bent

by
the
coil

opening
the

contact

Consequently
current
to
the

coil
is

interrupted
As
the
bimetal

cools
the

contact
closes
The

repetition
of
this

operation

produces
a

pulsating
voltage

of
8V
which
is

applied
to

the

ternperature
and
fuel

gauges

If

both
thermometer
and

fuel
meters

become
defective

at
the

same
time

this

may
be
attributable
to
trouble
in

the

voltage
regulator

BE
19