clock DATSUN B110 1973 Service Repair Manual

R

range
Reverse

In
R

range
the

front
clutch

and

low
and

reverse
brake

are

applied
The

power
flow
is

through
the

input
shaft

front

clutch

connecting
sheU
and
to

the

sun

gear
Clockwise
rotatiun
of
the

sun

gear
causes

counterclockwise

rotation

of
the
rear

planetary
gears

With
the

connecting
drum
held
sta

tionary
by
the
low

and
reverse
brake

the
rear

planetary

gears
rotate
the
rear

internal

gear
and

drive

flange
counter

clockwise
The
rear
drive

flange

splined
to
the

output
shaft
rotates

the

output
shaft
counterclockwise
at
a

reduced

speed
with
an
increase
in

torque
for
reverse

gear

J

When
the

manual
valve

V
is

posi

tioned

at
R

range
the
oil

having
the

line

pressure
7
is

directed
to
the
line

pressure
circuits

5
and
6
The

pressure
in

the
circuit

ID
actuates

the

low

and
reverse
brake
after

being

introduced
into

the
line

pressure
cir

cuit

I2

through
the
lst

2nd
shift

valve

ID
The

pressure
in

the

circuit

operates
the
release
side
ofband

servo

and
the
front
clutch
after

being
led

to

the
line

pressure
circuit

10

through

the
2nd

3rd
shift
valve

@
The

throttle

pressure
16
and
the

line

pressure
6
which

vary
with
the

degree
of
the

depression
of
accelerator

pedal
both
act
on

the

pressure
regula

tor
valve

CD
and

press
its
valve

CD

increasing
the
line

pressure
7
In
R

range
the

governor

pressure
is
absent

making
all
sllch
valves

inoperative
as

the
lst
2nd

shift

valve

@

2nd
3rd
shift
valve
and

pressure

modifier
valve

@
CHASSIS

R

C

Fig
AT
26
Power
transmission

during
R

range

lI

a

Go

I
w
L

AT085

Fig
AT

27

Operation
of
each
mechani6m

duirng
OR

range

Clutch
low
Band
servo
One

Parking

Ran
Gear

ratio
reverse

way

pawl

Front
Rear

brake
Operation
Release

clutch

Park
on
on

Reverse
2
182
on
on
on

Neutral

01
low
2
458
nn
on

Drive
D2
Second
458
nn
on

OJ

Top
1
000
on
on

2
Second
458
nn

t2
Second
458
on

tt
low
2
458
on
on

AT

16

CHASSIS

D

range
Low

gear

The

low

gear
in
D

range
is

somewhat
different
from
that
in

II

range

The
rear
clutch

is

applied
as
in

range
but
the
une

way
duldl
is

holding
the

connecling
drum
The

power
flow
is
the
same

as
in

11

range
That
is
the

power
flow
takes

place
through
Ihe

input
shaft

and
into

the
rear
clutch

The

input
shaft
is

splined
to
the

rear
clutch
drum
and

drives
it

Rotation
of
the

rear
clutch

dri
es

the
rear
clutch

hub
and

from

internal

gear

The
front
inlernal

gear
rotates
the

front

planetary
gears
clockwise
to

cause
the
sun

gear
to
rotate
counter

clockwise

Counterclockwise
rotation

of
the
sun

gear
turns
the
rear

planetary

gears
clockwise
With

the

Tear

plane

tary
carrier
held

stationary
by
the

one

way
clutch
the

clockwise
rotation

of
the

rear

planetary

gears
rotates
the

rear
internal

gear
and
drives

flange

clockwise

The
internal
drive

flange
is

splined
to
the

output
shaft

and
rotates

the

output
shaft
clockwise

When
the
manual
valve
is

posi

tioned
at
D
the
line

pressure
7

introduced
into
the
manual
valve
is
led

to
the
line

pressure
circuits
I
2

and
3

The

pressure
in
the
circuit
I

actuates
the

rear
clutch
and
the

gover

nor
and
at
the
same

time

operates
the

lst

2no
shift
valve

ID
to

change
the

speed
The
circuit
2
leads
to
the

second
lock
valve

@
The
circuit
3

actuales
the
2nd
3rd

shift
valve

0

for
the
2nd

3rd

speed
change
and

at
the

same
time

locks
the
second

lock
valve

@

The
throllIe

pressure
16

which

changes
with
the

degree
of
accelerator

pedal
depression
presses
the

pressure

regulator
valve

CD
and
increases
the

line

pressure
7
When

Ihe

speed
of

vehicle
has
increased
the

governor

pressure
J
5

inlroduced
from
the
line

pressure
circuit

ll
actuates

the

lst
2nd
shift

valve
ID
2nd
3rd

shift
valve

@
and

pressure
modifier

valve

@
When
the

governor
pressure

is

high
the

pressure
modifier
valve

CID

acts
in
such

a
direction
as
to

compress
C

AT080

Fig
A
T
30
Power
transmission

during
V
range

ATOP1
dmifi

Fig
AT

3
Operation

of
each
mechanism

during
VI

range

G
Clutch
Low

Band
rVo
One

Parking

Ro
reverse

woy

pawl
ratio

Front
Rear

brake
Operation
Release

clutch

Park
on

on

Reverse
2
182
on
on

on

Neutral

01
low
14

8
on
on

Drive
01
Second

1
458
on

on

03

Top
1
000
on
on
on
on

1
Second
1
458
on
on

tl
Second
1
458
on
on

1

II
low
2
458
on
on

rhe

spring
and
the

throttle

pressure
is

led

10
the
throllIe

pressure
18

This

pressure
acts

againsr
the
force
of

spring
of
the

pressure

regulator
valve

CD
and
also

against
the

Ihrollle

pres

sure

16
thus

lowering
the
line

pres

sure
7

The

governor
pressure
also

increases

with

the

speed
of
vehicle

exerting
a

pressure
on
one
side
of

the
1st

2nd

shift

valve
and

counteracts
the

throt
lie

p
ssure
19
line

pressure
I
and

the

spring
which
are

exerting
against

the

governor

pressure
Therefore

when

the

governor
pressure
exceeds

this

pressure
the

speed
is

shifted
from

Ihe
I
Sl

gear
10
the

2nd

gear
The

further
the

acceleraror

pedal
is
de

pressed
the

higher
becomes
the

throt

tle

pressure
19

increasing
the

gover

nor

pressure
and

shifting
the

speed

change

point
to
the

higher
side

AT
20

CHASSIS

D

range
2nd

gl
ar

In
this
case
the
rear
dutch
is

applied
and
the
band
brake
holds
the

front
dUh
h
drum

i
onnel
ting
shell

and
sun

gear
from

rotating

The

power
now
takes

place
through

the

input
shaft
into
the
rear

dutch
and

the
front
internal

gear
WHh
the
sun

gear
held

stationary
the

fronr

plane

lacy
gears
rotate
around
the
sun

gear

carrying
the
front

planet
carrier
with

them
The

front

planet
carrier

being

splined
to

the

output
shaft
causes

clockwise
rotation

of
the

output
shafr

at
a
reduced

speed
compared
with
the

speed
of
the

input
shaft
with
an

increase
in

torque
As
the
low
and

reverse
brake
is
not

applied
the
clock

wise
rotation
of
the

output
shaft

causes
clockwise
rotation
of
rear
inter

nal

gear
and
the
rear

planet
carrier
also

rotates
around
the

sun

gear
in
a

clockwise

direction
The
one

way

clutch
will

act
to
allow
the
clockwise

rotation

of

connecting
drum

When
the
car

speed
increases
while

running
at
D

range
1st

gear
the

st

2nd
shift
valve

4
moves
al

lowing
the

line

pressure
I

to
be

introduced
into
the

line

pressure
8

through
itself
The
line

pressure
8
is

further
led

to
the
line

pressure
9

through
the
second
lock

vaIve@
and

by
locking
the
band

servo
obtains
the

2nd

gear
condition
Fig
A
T

33
Power

transmission

during
D2

range

I

r

J

ITMi

A

T079

Fig
A
T

34
Operation
of
each
mechanism

during
D2

range

C
w
Clutch
low

Band
selva
On

Parking

Range

ratio
reverse
w

y

pawl

Front
Rear

brake
Operation
Rdea5e

clutch

Park
on
on

Reverse
2
182
on
on
on

Ne
ulral

01
low
2
458
on
on

Drive
01

Second
1
458
on
on

OJ

Top
000
on
on
on
on

1
Se
cond
458
on
on

11
Second
1
458
on
on

low
1
458
on
on

AT
22

CHASSIS

2

range
2nd

gear

In
2

range
the

gear
ratio
is
locked

to
the
2nd

forward

speed
In
this
case

the
rear

clutch
is

applied
and
the
band

brake
holds
the

front
clutch
drum

connecting
shell

and
sun

gear
from

rotating

The

power
flow

takes

place
through

the

input
shaft
into
the

rear
clutch
and

the

front
internal

gear
With
the

sun

gear
held

stationary
the
front

plane

lacy
gears
rotate
around
the

sun

gear

carrying
the

front

planet
carrier
with

them
The
front

planet
carrier

being

splined
to
the

output
shaft

causes

clockwise

rotation
of
the

output
shaft

at
a
reduced

speed
compared
with
the

speed
of
the

input
shaft
with

an

increase
in

torque
As
the
low
and

reverse
brake
is
not

applied
the
clock

wise
mlation
of
the

output
shaft

causes
clockwise
rotation
of
rear
inter

nal

gear
and
the
rear

planet
carrier

also

rotates
around
the

sun

gear
in
a

clockwise
direction
The
one

way

c1urch
will
act
to

allow
the
clockwise

rotation
of

connecting
drum

When
the

manual
valve

CV
is

posi

tioned
at
2
the
line

pressure
7
is

introduced
into
the
line

pressure
cir

cuits
I
2
and
4
The
line

pressure

I
is
led
to
the

governur
rear
dutch

and
Ist
2nd

shift
valve

ID
as
in
the

case
of
D

range
The
line

pressure

2
locks
the
second
lock
valve

@
and

is
led
to
the

tightening
side

of
the

band
servo

The
2nd

gear
is

therefore
fixed

regardless
of
the
car

speed
When

DJ
range
3rd

gear
is
shifted
to

2

range
the
line

pressure
4
enters
the

throttle
back

up
valve
IJ
and

produces

a

high
pressure
in

the
circuit
17

increasing
the
throttle

pressure
16

The

line

pressure
7
is

therefore

increases
and

quickly
tightens
the

band

Note

DJ
range
3rd

gear
to
2

range

If

DJ
range
3rd

gear
is

shifted
to
2

range
during

operation
the
manual

valve

CV

is
also
shifted
to
2

position
Fig
A

T
40
Powu
transmission

during
2
range

f
IY

9
3

AT079

Fig
A
T
41

Operation
of
each
mechanism

during
2

range

Gear
Clutch
low
Band
servo
On

Parking

Range

ratio
w

pawl

Front
Rear

brake
Operation
Relea
se

clutch

Park
on
on

Reverse
2
182
on
on
on

Neutral

I
t
Low
2
4S8
on
on

Drive
1
2
Second
1
458
on
on

1

Top
t
OOO
on
on
on
on

2
Second
1
458
on
on

12
Second
1
458
on
on

t

tt
Low
2
458
on
on

causing
the
line

pressure
circuit

3
to
be

drained
Therefore

the
line

pressure
circuit
10

which
is

situated
at
the

release

side

of
the
front

clutch
and

senro

is
also
drained

through

the
2nd
3rd
shift

valve

@

forcing
the

speed
to
decrease
from
3rd

gear
to
2nd

gear

In
this
case

the

speed

change

quickly
takes

place
because
the

line

pressure
7
and
other

pres

sure
are

heightened
by
the

action
of
the
line

pressure
4

in
the
same
manner
as
de

scribed
under
2

range

AT
28

CHASSIS

1

range
Low

gear

When

starting
in
I

range
the

driving
gear
is
locked
to
the
low

gear

ratIO

In
1

range
the

reaT
dutch

is

applied
and
the
low
and
reverse
brake

holds
the

connecting
drum
and

rear

planet
carrier
from

rotating
The

power
flow
takes

place
through
the

input
shaft
and
into
the
rear
dutch

Rotation

of
the
rear
clutch
drives
the

rear
clutch
hub

and
front
internal

gear

The
front
internal

gear
rotates
the

front

planetary
gears
clockwise
to

cause

the
sun

gear
to
rotate
counter

clockwise

Counterclockwise
rotation
of
the

sun

gear
turns
the
rear

planetary
gear

clockwise

The
rear

planet
carrier

splined
to

the

connecting
drum
is
held
from

rotating
by
the
low
and

reverse
brake

The
clockwise
rotation
of
the
rear

planetary
gears
therefore
rotates
the

rear
internal

gear
and

internal
drive

tlange
The

internal
drive

tlange
is

splined
to
the

output
shaft
and
rotates

the

output
shaft
clockwise
However

the

output
shaft
rotates
at
a

lower

speed
compared
with
that
of
the

input

shaft
This
is

caused

by
the
fact
that

the
front

planet
carrier
rotates
at
the

same

speed
as

the

output
shaft
in
the

same
direction
since
the
carrier
is

splined
to

the

output
shaft
The

front

internal

gear
and

planetary

gear
as

sembly
are

rotating
in
the

same
direc

tion
but
the

planet
carrier
is

rotating

at

a

speed
slower
than
the

ring
gear
So

the

gear
ratio

of
this

speed
range
is
a

combination
of
the
ratios

provided
by

the
front
and

rear

planetary
gear
a

semblies

When

the
manual
valve

CV
is

posi

tioned
at
I
the
line

pressure
7
is

applied
into
the

line

pressure
circuits

I
4
and
5
The

oil

pressure
in
5

actuates
the

low
and

reverse
brake

after

being
introduced
into

the
circuit

12

through
the

lst
2nd
shift
valve

@
and

the
line

pressure
I

acts
on
i

C

AT076

Fig
A
T

43
Power
transmission

during
11

range

A

Ton

Fig
A

T
44

Operation
of
each
mechanism

during
11
range

Clutch
Low

Band
rvo
On

Parking

Range
Gm

ratio
reverse
w

pawl

Front

Rear

brake
Operation
Release

clutch

Park
on
on

Reverse
2
182
on
on
on

Neutral

DI
low
2
458
on
on

Drive
D2
Second
1
458
on
on

D

Top
1
000
on
on
on
on

2
Second
1
458
on
on

12
Second
1
458
on
on

I

Low
2
458
on
on

the

rear
clutch
and

governor
The
line

pressure
4
acts
in

the
same
manner
as

in
2

range

Similar
10
that
of
the
D

range

the
line

pressure
increases
with
the

degree
of

depressiun
of
the
accelerator

pedal
and
the
line

pressure
decreases

with
the
increase
of

car

speed
The
governor
pressure
IS
which
acts
on

the
Ist
2nd

shift
valve
does

not

increase
until

it
overcomes
the
com

bined

force
of
the

line

pressure
12

and
the

spring

causing
nu
I

st
2nd

speed

change

AT
3D

Low
and

reverse
brake

clearance
0
8
to
1

05
mm

0
031
to

0
041
in

Fig
AT

70

Measuring
ring
to

plate

clearanc

Available

retaining
plate

No

Thickness
mm
in

I

15
8
0

622

2
16
0

0
630

3
16
2
0

638

4
16
4
0
646

5
16
6
0

654

6
16
8

0

661

As

to

inspection

procedure
for
low

and
reverse
brake
see

page
AT
43

3

Install
one

way
clutch

so
that
the

arrow

mark
is

toward
front

of

vehicle
It

should
be

free
to

rotate

only
in

clockwise
direction
See

Figure

AT71

AT131

Fig
AT
71
One

way
clutch

4

After

installing
rear

extension

torque
attaching
bolts
to
2

0
to
2
5

kg
m
14
to

18
ft
lb
Place
manual

lever
in
P

range
and
check
to

be
sure

that

rear

output
shaft
is

securely

blocked

5

Tighten
servo
retainer

temporari

Iy
at

this

stage
of

assembly
CHASSIS

6
Place
rear

clutch

assembly
with

needle

bearing
on
front

assembly

7

Install
rear

clutch
hub
and

front

planetary
carrier
in
the
manner
as

shown
in

Figure
AT
72

AT142

Fig
AT

72

Installing
planetary
carrier

8

Assemble

connecting
shell

and

other

parts

up
to
front
clutch
in

reve
e
order
of

disassembly

ATl43

Fig
AT
73
In

talling
connecting
hell

9

Adjust
total
end

play
and
front

end

playas
follows

L

@
8

S

I
fT

15

l

r

1
Front
clutch

thrust

washer

2
Oil

pump

3
Front
clutch

4

Rear
du
tch
S
Transmission
case

6
Oil

pump

gasket

7

Oil

pump
cover

bearing
race

Fig
AT
74

Endplay

AT
40
I
Measure
the
distance
A

and

e

by
vernier

calipers
as
shown
in

Figure
AT
75

fl
l

I
Transmission
case

1l

Lf
ar
n
h

AT139

Fig
AT
75

Measuring
the
diltance

A
and

C

2
Measure
the
distance

B

and

D

of
oil

pump
COVer
as
shown
in

Figure
AT
76

B

AT140

Fig
AT
76

MeaJIuring
the
diltanc

B
and
D

Adjustment
of
total

end

play

Select
oil

pump
cover

bearing
race

by

calculating
the

following
formula

TT
A
B
W

where

TT
Required
thickness
of
oil

pump

cover
bearing
race
mm
in

A

Measured
distance
A

mm
in

B
Measured
distance
B
mm
in

W

Thickness
of

bearing
race
tem

porarily
inserted
mm

in

Available
oil

pump
cover

bearing
race

No
Thickness

mm
in

I
1
2

0
04
7

2
I

4
0
055

3
1

6
0
063

4
1

8
0
071

5

2
0
0
079

6
2
2

0
087

Specified
total
end

play

0

25
to

0
50
mm

0
009
to
0

020
in

CHASSIS

Reinstallation

Reinstall
the

wheel

bearing
in

reverse

sequence
of

removal

2

Install
the

bearing
outer
race

by
the

use
of

a
froot

wheel

bearing
drift

special
tool

ST353
10000

Fig
FA
22

Installing

bearing
outer

race

3
Fill

the
wheel
hub
and

hub

cap
with
multi

purpose

grease
MIL

G2108
or
10924

up
to

the

portion
indicated

by
asterisk
in

Figure
F
A
23

l
I

L

I

I
P

p

r

Fig
FA
23

Greasing

points
of
hub

assembly

4
Fill
the

spaces
between
wheel

bearing
rollers
and

grease
seal

lip
pocket
with

multi

purpose

grease
suf

ficiently

FA

10
Fig
FA
24

Filling
spaces
betweetJ
wheel

bearing
rollers

with

grease

5

Apply
multi

purpose
grease
to
the

spindle
shaft
and

threaded

portions
wheel

bearing
washer
and
wheel

bearing
lock
nut

surfaces

slightly

6
Install
the

wheei

bearing
and

grease
seal

on
the
wheel

hub
and
install

them
on
the

spindle

Note
In

order
to

provide
the

bearing
with
a

proper

prepressure
and
to
extend
the

bearing
service
life

install
the

wheel

bearing
grease
seal
washer
and

lock
nut

carefully
so
that
no
dust
and

foreign

matters
stick

on

grease
applied
to
them

Wheel

bearing

adjustment

I

Tighten
the
wheel

bearing
lock
nut
to
2
2
to
2
4

kg
m

15
9
to

174
ft
lb

tightening
torque

Fig
FA
25

Tightening
wheel

bearing
lock
nut

2

Turn
the
wheel
hub
a
few

turns
both
clockwise
and

counterclockwise
to
settle
down
the

bearing
and

retighten
the

wheel

bearing
lock
nut
to
the
same

tightening

torque

3
Return
the
wheel

bearing
lock
nut
in

range
from
400

to
700
and

coincide
it
with

cotter

pin
hole
on
the

spindle

FRONT
AXLE

FRONT
SUSPENSION

t
t

Fig
FA
26

Returning
wheel

bearing
lock
nut

4
Turn
the
wheel
hub
a
few
turns
both
clockwise
and

counterclockwise

again
to
allow
the

bearing
breaking
in

measure

bearing
rotation

starting
torque

apply
a
cotter

pin
to
secure
the
nut
if
the
measured

starting

torque
is

within
the
rated
value
and
install
the
hub

cap

hub

cap

Wheel

bearing
rotation

starting

torque

9
0

kg
cm
7
8

in
1b

4
0

kg
cm
3
4
7

in
1b

At
the

hub
bolt

1
57

kg
3
461b

New

bearing

0
7

kg
1

54lb
Used

bearing

No
slackness

should
exist

toward
the
axis
direction
New

bearing

Used

bearing

J

o
i
@
j
Be

sure
to
remove
the

brake

pad
Disc

type
brake

Correctly
measure

starting
force
toward

tangential

direction

against
the
hub

bolt

Fig
FA

27

Measuring
wheel

bearing
ro
ation

starting
torque

STRUT
ASSEMBLY

The

strut

assembly

consisting
of
a

strut
outer

casing

with

spindle
forms
a

cylinder
between
the

piston
rod

guide
and

bottom
valve

The

inner

components
are

precisely
assembled
and
no

dirt
and

foreign
matter

intrusions
are

permitted
The

components
such

as

piston
rod

piston
rod

guide
cylinder

and

bottom
valve
are

handled

together
as

an

assembly

When

replacing
them
be

sure
to

replace
the
inner

components
as

an

assembly

1

2

3

4

5

6

7

8

9

10
Front

spring

Bound

bumper

Piston
rod

self

locking
nut

Washer

Strut

mounting
insulator

Strut

mounting
bearing

Oil
seal

Upper
spring
seat

Dust
cover

Strut

assembly

Fig
FA
28
Strut

assembly
components

FA
l1

CHASSIS

4

With
the

hand
brake
lever

pulled
depress
the

push
button
and
make
sure
that
the

pawl
disengages
the

teeth
when
the

push
button
is

depressed
5

to
6
mm

0

1969
to
0

2362
in

completely

5

Make
sure
that
the
cable
dust
cover
is
not

damaged

or

warped

Reinstallation

Reinstall
the
hand
brake
in

reverse

sequence
of

removal

noting
the

following
matters

Be

careful
not
to

damage
or
twist

the
dust

cover

2

Tighten
the

hanger
strap
and
the

cable

connecting

nut
to

0
8
to
1
0

kg
m

5
8
to
7
2
ft
1b

3
When

adjusting
rear
brake
shoe

clearance
be
sure
to

loosen

the
inner
cable

sufficiently

4

Grease
the

sliding

parts
with
multi

purpose
grease

MIL
G
2108
or

G
10924

AD
JUSTMENT

Brake
shoe
clearance

Front
drum
brake

Jack

up
the
vehicle
and

remove
the
wheeL

2
With
the

brake
drum
installed

tighten
the

cam

adjusting
stud
clockwise

up
to
such
an
extent
that
the

brake
shoe
comes
into

contact
with
the
brake
drum

by

applying
your
hand

and
tool
from
reverse
side
of

the

brake
disc

Fig
BR
50

Adjusting
front
brake
shoe

clearance
Turn
the
cam

adjusting
5
ud

counterclockwise

up
to

such
an
extent
that
the
brake
shoe
is

separated
slightly

from
the
brake
drum

4
Turn
the
brake
drum

and
if

the
brake

shoe

interferes
the
brake
drum

readjust
the
clearance
In

addition

depress
the

brake

pedal
and
make
sure
that

the

brake

operates
effectively
and

correctly

Front

disc
brake

Ordinarily
adjustment
is
not

required
because
clear

ance
between

pad
and
rotor
is

adjusted
automatically

by
elasticity
of
the

piston
seal

Rear

brake

Jack

up
the
vehicle
and
remove
the
wheeL

2

Appiying
your
hand
and
tool
from
reverse
side
of

the

brake
disc

tighten
the

brake

adjuster
wedge

clockwise

up
to

such
an
extent
that
the
brake
shoe

comes
into

contact
with
the

brake
drum

Fig
BR
51

Adjusting
rear
brake
shoe
clearance

3
Return
the

adjuster
wedge
properly
so
that
the

brake
shoe
is

separated
from
the
brake
drum

slightly

4
Turn
the

brake
drum
and
if

the
brake
shoe

interferes
the

brake
drum

readjust
In
addition
de

press
the
brake

pedal
and
make
sure
that
the
brake

operates
effectively
and

correctly

BR
20

STEERING

6

Remove
six

bolts
used

to
secure
the

steering
column

hole
cover
to
the

dash
board

Fig
ST
5

Removing
steering
column
hole
cover

7
Remove

the
shift
rod
and

select
rod
from
the

change

lever
and
select
lever
after

removing
the

cotter

pin
from

the
trunnion

8
Disconnect
the

gear
arm
from
the

crOSS
rod

9
Remove

three
bolts
used
to

secure
the

steering
gear

housing
to
the

body

Fig
ST
6

Removing
steering

gear
assembly

10

Pull
the

steering
gear
and
transmission

control

toward
the

engine
compartment

11
Remove
the
transmission
control
from
the

steering

gear
assembly
as
outlined
under
Transmission

control
DISASSEMBLY

1
Remove

the

steering
gear
arm

fIxing
nut
and

pull
out

the

gear
arm

using
a

Steering
Gear

Arm
Puller

ST27140000

2
Remove
the

drain

plug
and
drain
the
oil
from

the

steering
gear
housing

3
Loosen
the

adjusting
screw
nut
and

turn
the
sector

shaft

adjusting
screw
a

few
turns
counterclockwise

Remove

four
sector
shaft

cover

fIxing
bolts
and

pull

the
sector
shaft
cover
with

sector
shaft
from
the

gear

housing

t

I

gJ

I

I

Fig
ST
7

Removing
sector

shaft
cover

4
Remove

four
fIxing
bolts

securing
the

column

jacket

to
the

gear
housing
and

pull
out
the
main
column

jacket

assembly
from
the

gear
housing

Fig
ST
8

Removing
main
column

ST
3