clock DATSUN PICK-UP 1977 Owner's Manual

Brake

System

SERVICE
BRAKE

CONTENTS

BRAKE
PEDAL

REMOVAL

INSPECTION

INSTAllATION

MASTER

CYLINDER

REMOVAL

DISASSEMBl
Y
AND
ASSEMBLY

INSPECTION

INSTAllATION

BRAKE
LINE

REMOVAL

INSPECTION

INSTAllATION

N
L
S
V

DESCRIPTION

N
L
S
V
TEST

FRONT
BRAKE
BR
4

BR
4

BR
4

BR
4

BR
5

BR
5

BR
6

BR
6

BR
5

BR
7

BR
B

BR
B

BR
B

BR
9

BR
9

BR
9

BR
lO

BRAKE
PEDAL

REMOVAL

Remove

pedal
return

spring

I

2

3

4
REMOVAL

DISASSEMBl
Y
AND

ASSEMBLY

INSPECTION

INSTAllATION

REAR

BRAKE

REMOVAL

DISASSEMBLY
AND
ASSEMBLY

INSPECTION

INSTAllATION

MASTER
VAC

DESCRIPTION

INSPECTION
OF

OPERATION

REMOVAL

DISASSEMBLY

INSPECTION

ASSEMBl
Y
AND

ADJUSTMENT

INSTAllATION
BR
lO

BR
1O

BR
lO

BR
ll

BR
12

BR
12

BR
13

BR
13

BR
13

BR
14

BR
14

BR
14

BR
16

BR
16

BR
17

BR
17

BR
IB

b

i
t

I
Fulcrum

pin

2
Return

spring

3
Pedal

bushings

4
Clevis

pin

5
Brake

pedal
5

BR766
BR657

Fig
BR
5
Broke

pedal
mounting

2
Remove
cotter

pin
from
clevis

pin
and

separate
pedal
from
Master

Vac

push
rod

3
Remove
fulcrum

pin
and

pedal
INSPECTION
Fig
BR
6
Broke

pedal

INSTALLATION

Check
brake

pedal
for
the

following

items

servicing
as

necessary

I
Check

pedal
bushing
for

wear

deformation
or

damage

2
Check

pedal
shaft

sleeve
for
wear

or
roughness

3
Check
for

bent
brake

pedal

4

Check
for

fatigued
return

spring
Note
Loosen
fulcnun

pin
clockwise
Install
b
rake

pedal
in
the
reverse

sequence
of
removal

paying
attention

to
the

following
instructions

1
Insert
fulcrum

pin
into
hole
in

brake

pedal
and
bracket
from

right

side

2
Install
clevis

pin
from
left
hand

side

BA
4

3

Align
marks
scribed
in
the

rear

shell

and
front
shell

Carefully
turn
the

Master
Vac
Wrench
ST08080000

clockwise
until
it
reaches
notch
in

shell

retainer

Fig
BR
43

Tightenilll
reor
shell

4

After

assembly

adjust
the

length

of

push
rod
to
less
than
the

specified

value
indicated
below

Length
adjust

ment
of

push
rod
is

made
at
the

tip
of

push
rod

HAND
BRAKE
Stick
lever

typ
e

REMOVAL

HAND
BRAKE

Stick

lever

type

The
hand
brake

system
is
of
a
cable

reaction

type
which
actuates
rear
Brake

System

Length
B

10
0

to
10
5
mID

0
394

to
0
413
in

rl

J

BA290

Fig
BR
44

Lelll
th
at

B

Fig
BR
45

Adjusting
push
rod

length

HAND
BRAKE

CONTENTS

BR
18

BR
19
INSPECTION

INSTALLATION

wheel
brake

shoes
All

the
cable
ad

justment
can
be
made

by
operating

BR
18
INSTALLATION

Install
in
the

reverse

sequence
of

removal

Tightening
torque

Master

cylinder
to

Master
Vac

0
8

to
I

1

kg
m

6
to
8
ft
lb

Master

Vac
to

body

0
8

to
1
1

kg
m

6
to

8
ft
Ib

Note

After
Master
Vac
is

properly

installed
on
vehicle
be
sure
to

conduct
an
air

tight
test
and

oper

ation
test

described

previously
in

this
section

BR
19

BR
19

only

adjusting
nut
at
balance
lever

Center

This

wear
is
caused

by
overinflation

of
the
tire
The
inflation

pressure
must

be

kept
at
the

specified
value

Shoulder

The
wear

may
be
caused

by
under

inflation
incorrect
wheel
camber
or

continuous
high

speed
driving
on

curves
In

general
the
former
two

causes
are
common
Underinflation

wear
occurs
on

both
sides
of

treads

d
I

Ii

Toe
in
or

toe
out
wear

nf
I

Underinnation
wear

TIRE
ROTATION

Tires
wear

unevenly
and
become

unbalanced

according
to

running
dis

tance
Uneven
tire
wear
often
results

in
tire
noise

which
is
attributed
to
rear

axle

gears
bearing
etc
Meanwhile
the

front
tires
tend
to
wear

unevenly

because
of

improperly
aligned
front

wheel

Accordingly
to

equalize
tire
wear

it
is

necessary
to

rotate
tires

peri

odically

All
the
tires

including
the

spare
tire

are
of
the

same

type

Right
front

Right
rear

14
1

I

@
Spare

t
t
1

1

Left

front
Left
rear

Fig
WT
2
Tire
rotation
1
Wheel
and
Tire

and

on
the
other
hand
camber
causes

wear

only
on

one
side
of
treads
For

cornering
tread
wear
the

driver
must

operate
vehicle

slowing
down
on

curves

Uneven

Uneven
wear
is
caused

by
incorrect

camber
or
caster

malfunctioning
sus

pension
unbalanced
wheel
out
of

round

brake
drum
or
other
mechani

cal
conditions
To

repair
this
abnormal

wear

correct
the

above

faulty
parts

J

I

II

i

11
I

1

Overinllation
wear

1

I
I

t

Uneven
wear
WT007

Fig
WT
1
A
bnormal
tire
wear

The

spare
lire
has

a
different
brand

from
4
tires
on

the
vehicle

Right
front

Right
rear

I

@
Spare

x

J
r

Left
front
Left
rear

The

pare
tire
should
be
used

in
an

emergency
only

Fig
WT
3
Tire
rotation
2

The
tires
are

provided
with
tread

wear

indicator
at
six

places
around

tire
circumference
indicating
1

6
mm

J
in
tread

depth
When
the
tires

wear
and
then
the
marks

appear
re

place
them
with

new
ones
See

Figure

WT

4

WT3
Tire
tread

0E
I
Tread

wear
indicator

c

WH024

Fig
WT
4
Tread
wear
indicator

CHANGING
TIRE

To

change
tire
with
wheel

using
a

jack
in
the
safe
manner
observe
the

following
procedures

1
To

remove

spare
tire
insert

jack

rod

to

guide
and
then
turn
it
counter

clockwise
When

installing
lighten
a

little

strong
after

lifting
up
and
lock

Fig
WT
5
Removing
spare
tire

2
It
is

necessary
to
remove
wheel

cap
and
temporarily
to
loosen

wheel

nuts
before
vehicle
is

jacked
up

3
To

jack
up
front

place

jack
under

side

frame
about
S20

mOl
20
5
in
at

rear
of
front
axle

center
after

apply

ing
parking
brake
and

blocking
rear

wheels

g
1

WT012

Fig
WT
6

Jacking
up
front
side

ST202

Fig
ST
6

Withdrawing

gear
ann

Note

Before

removing
steering

gear

arm

scribe
match
marks
on
arm

and

housing
so

that

they
can

easily

be

replaced
in
their

original
posi

tions
at

assembly

9
Remove
three

bolts

securing

steering
gear
housing
to
frame

10
Withdraw

steering
gear
assembly

toward

engine
compartment

Installation

Install

steering

gear
assembly
in
the

reverse
order

of
removal

observing
the

following
instructions

I
When

installing

steering

gear

housing

securing
bolts
insert
two
bolts

through
gear
housing
to
frame

2
When

installing
steering
gear
arm

align
four

grooves
of

gear
arm

serra

tions

with
four

projections
of
sector

shaft
serrations

3

Tightening
torque

Steering
gear

housing

4

6
to
S
3

kg
m
33
to
38
ft
lb

Gear
arm

13

to
IS

kg
m
94

to
108
ft
lb

Steering
wheel

7

0
to

7
S

kg
m
51

to
54

ft
Ib

4

With
front
wheels
set
in

a

straight

ahead

position
make

sure
that

punch

mark
on
the

upper
end
surface

of

steering
column
shaft
is

at
the

center

of
the

upper
side
in
its

installing

portion

S
When

installing
steering
wheel

apply
grease
to

sliding
parts

6
After

installing
make

sure
that

steering
wheel
turns

smoothly
STEERING
SYSTEM

Disassembly
and

assembly

Disassembly

I
Drain

oil
in

steering
gear
housing

by
unscrewing
fIller

plug

2
Place

steering
gear
assembly
in
a

vise

securely

3

Loosen
lock
nut
and
turn

sector

shaft

adjusting
screw
a
few

turns
coun

terclockwise

Remove
sector
shaft
cover

by
un

screwing
four

fixing
bolts

rn

ST203

Fig
ST
7

Remouing
sector

haft
couer

4

Turn

sector
shaft

adjusting
screw

a

few
turns
clockwise

and

pull
sector

shaft
cover

together
with
sector
shaft

from

gear

housing

ST204

Fig
ST
B

PuUing
out

ector

haft

S

Separate
sector

shaft

adjusting

screw
and

shim
from
cover

6
Remove

jacket
tube

by
unscrew

ing
three

fixing
bolts

7

Remove

steering
worm

assembly

from

gear

housing

8

Detach

worm

bearings
and

worm

bearing

adjusting
shims
from

worm

gear
assembly
and
column

jacket

Note
Be

careful
not
to
allow
ball

nut

to

run
down
to
the

worm
end
If

ball

nut
rotates

suddenly
to

the

worm

end
the
ends
of
ball

guides

may
be

damaged

ST
4
9

Pry
out
sector
shaft
oil

seal
from

gear

housing
and

discard
it

10
Remove

O

ring
from
the

rear

cover
of
column

jacket
and

discard
it

11

Remove
column

jacket
bushing

Notes

a

Do
not

remove
sector
shaft

bushing

from

housing
If

necessary
replace

as
a

gea2

nousing
assembly

b
Do

not
disassemble

ball
nut
and

worm

geir
If

necessary

replace

them
with
new
ones
as
a

worm

gear

assembly

Fig
ST
9

Removing

steering
worm

assem

bly

Assembly
and

adjustment

Apply
recommended

gear
oil
to
all

disassembled

parts

1

Fit
column

jacket
bushing
to

column

jacket
in

place

Note
When

fitting
apply
adhesive
to

bushing
exterior
and

grease
to
in

terior

2
Fill
the

space
between
new
sector

shaft
oil
seal

lips
with

grease
and
fit
it

to

gear

housing

3
Place

steering
worm

assembly
in

position
in

gear

housing
together
with

worm

bearings

4

Install
column

jacket
on

gear

housing
with
O

ring
and

worm

bearing

shims

Be

sure
to

install
thicker
shims
to

the

gear

housing
side

Standard
shim
thickness

1
5
mOl
0
OS9
in

Tightening

torque

1
5
to
2
S

kg
m
11
to

18
ft
Ib

Available
worm

bearing
adjusting

shim

No
Thickness

mOl

in

I
0
762
0
0300

2
0
2S4
0
0100

3
0
127
0
0050

4
O

OSO
0
0020

5

Adjust
the
worm

bearing

preload

with

Preload

Gauge
ST3127S000

by

selecting
suitable

bearing
shims
so
that

the
initial

turning

torque
of

steering

column
is

the

specified
value

Initial

turning
torque
of

steering

column
shaft

New
worm

bearing

4

0
to
6
0

kg
em

S6
to
83
in
oz

Used
worm

bearing

2
4
to
4
4

kg
em
33
to
61
in

oz

6

Insert

adjusting
screw
into
the

T

shaped

groove
at
the
sector
shaft

head

and

adjust
the
end

play
between

sector
shaft
and

adjusting
screw
until

it
is
within
0

01
to
0
03
mm

0
0004

to
0
0012
in

by
choosing
suitable

adjusting
shims

Available
sector
shaft

adjusting

screw
shim

No
Thickness
mOl
in

I
1
57S
0
0620

2
1
550
0
0610

3
1
525
0
0600

4
I
S00
0
OS91

S
1
475
0

0581

6
I

4S0
0
0571

7
Rotate
ball
nut

by
hand
until
it
is

in

the
center

of
its
trovel
then
install

sector
shaft

together
with

adjusting

screw
in

gear
housing
ensuring
that

the
center

gear
of
sector
shaft

engages

with
that
of
ball
nut
STEERING
SYSTEM

8

Install
sector
shaft
cover

to

gear

housing
Be
sure

to

apply
sealant
to

each
face
of
sector
shaft
cover

packing

when

installing
cover

9

By
turning

adjusting
screw
coun

terclockwise
attach
sector
shaft
cover

to

gear
housing
and
then

temporarily

secure
it
with
its

fixing
bolts

10
Pull
sector
shaft
toward

cover

approximately
2
to
3
mOl

0
08
to

0
12
in

by
turning

adjusting
screw

counterclockwise
and
tighten
sector

shaft
cover

fixing
bolts
to
l
S
to
2
5

kg
m

11
to
18
ft
Ib

II
Push
sector
shaft

against
ball
nut

gear
by

gradually
turning

adjusting

screw

clockwise
until

sector
shaft

gear

lightly
meshes
with
ball
nut

gear
and

then

temporarily
secure

adjusting

screw
with
lock
nut

12
Install

gear
arm
to
sector
shaft

and
move

sector
shaft
several
times

from
the
side
of

gear
arm
and

make

sure
that
it
turns

smoothly

13

Adjust
the
backlash
at
the
neu

tral

position
of

gear
arm

by
turning
in

or
out

adjusting
screw
so

that
the

movement
of
the

gear
arm

top
end
is

less
than
0
1
mOl
0
004
in

0

ST207

Fig
ST
10
Mea

uring
backlash

14
Turn

adjusting
screw
approxi

mately
1
8
to
1

6
turn
clockwise
and

then

retighten
lock

nut
to
3

0
to
4
0

kg
m
22

to
29

ft
Ib

IS
Fill
recommended
gear
oil

ap

proximately
0
33
liter
X

U
S

pI

X

Imper
pt
into

gear
assembly

through
the
filler
hole
and
install
filler

plug

ST
5
Inspection
and

repair

Wash
clean
all
the
disassembled

parts
in
solvent
and
check
for
condi

tions

Sector

shaft

1

Check

gear
tooth
surface
for

pit

ting
burrs
cracks

or

any
other
dam

age
and

replace
if

faulty

2
Check
sector
shaft
for
distortion

of
its
serration

and
if

necessary
re

place
In

this
case
be
sure
to
check

gear
housing
for
deformation

Steering
column
shaft

assembly

1

Inspect
the
ball
nut

gear
tooth

surface
and

replace
if

pitting
burrs

wear
or

any
other

damage
is
found

2

Ball
nut

must
rotate
smootWy
on

worm

gear
If

found
too

tight
assem

bly
should
be

replaced
Check

as
fol

lows

Move

ball
nut
to
either
end
of

worm

gear
and

gradually
stand
steer

ing
column
shaft

assembly
until
ball

nut
moves
downward
on
worm

gear

under
its

own
weight
In
the
above

test
if
ball
nut
does
no
move

freely

over
entire

stroke
assembly
may
be

damaged
Replace
with

a
new
one
as

an

assembly

Note
In

this

inspection
be
careful

not
to
dama
e

ball
nut

guide
tube

Bearings
and

bushings

I

Replace
worm

bearings
if

pitting

wear

or

any
other

damage
is

found
on

them

2

Repiace
column

bushing
which
is

excessive
worn
or
deformed

3
If
sector
shaft

bushings
in

gear

housing
are
found
worn
or

damaged

replace
as
an

assembly
of

gear
housing

and

bushing

Oil
seal

gasket
and

O

ring

Do
not
reuse
above

parts
which
are

removed
once

Be

sure
to
use
new

parts
at
each

reassembly

Detail
A

Detail
D

REMOVAL
Engine
Control
Fuel

Exhaust

Systems

Detail
Bn
4

Detail
e

@

Detail
E

B

Fuel
tank
See

Figure
FE
a

I
Disconnect

battery

ground
cable

2
Remove
drain

plug
and
receive

the

remaining
fuel
into
a

suitable

container

3
Disconnect
filler
tube

fro
filler

hose

4
Remove

fuel
tank

securing
bolts

5
Disconnect

two
ventilation
hoses

fuel
return
hose
and
fuel
outlet
hose

from
fuel

tank

6
Disconnect
fuel
tank

gauge
unit

wires

at
connector

7
Remove

fuel
tank

Note

Plug
hose

and
tube

opening
l
to

prevent
entry
of
dust
or
dirt
while

removing

ReservoIr
tank

1

Disconnect

battery
ground
cable

2
Disconnect
two
ventilation
hoses

evaporation
hose
and
breather
hose

3
Remove
reservoir
tank

securing

bolts

and
remove
tank
with

protector
Note

Plug
hose
and
tube

opening
l
to

prevent
entry
of
dust
or

dirt
while

removing

Fuel

tank

gauge
unit

Disconnect

battery
ground
cable

2

Disconnect
wires

from
fuel
tank

gauge
unit

3

Remove
fuel

tank
For
details

refer
to
fuel
tank
removal

4

Unit

gauge
is
a

bayonet
type
and

can

be
removed

by

turning
it
counter

clockwise
with

screwdriver

Fuel

piping
See

Figure
FE
4

Fuel

tubes
are

serviced
as
an
as

sembly
so
that

replacement
of

fuel

tube
can

be

easily
done
However
do

not
disconnect

any
fuel
line
unless

absolu

tely

necessary

I

Drain
fuel
from
fuel
tank

2

Loosen
fuel

hose

clamps
and
dis

connect

fuel
tubes
on

each
end

Note

Plug
hose
and
tube

openings
to

FE

5
Detail
F
Detail

G

Detail
U

Detail
T

FE261

Fig
FE
4
Fuel

piping

prevent
entry
of

dust
or
dirt
while

removing

3
Unfasten

clips
that
hold
tube

on

under

body
and
remove
tube
from
the

vehicle

Fuel
filter

I
Disconnect
fuel
hoses
from
fuel

filter

by
removing
clamps
See

Figure

FE
5

FE18S

Fig
FE
S

Removing
fuel
filter
clamps

REMOVAL
AND

INSTALLATION

I

Remove
hood
lock
male

by
re

moving
two

attaching
bolts

2
To
remove
hood
lock
female
first

remove
radiator

grille
Back
off
two

bolts

securing
hood
lock
female

in

position
Hood
lock
female

can
now

be
taken
out

3
Remove

two
bolts

attaching
hood

lock
handle

assembly
to
dash
side

paneL

Disconnect
cable
at
hood
lock

female
and
remove
cable

clamps
Pull

cable
out
into

cab

4

To
install
hood
lock
male
and

female
reverse
removal

procedure

Mter
installation
check
to
insure
that

they
are

properly
aligned

5
To

install
hood
lock
handle

as

sembly
reverse

steps
observing
the

following
notes

I
Check
to
be
certain
that

cable

clamps
are

tight
and
secure

2
Install
hood
lock
handle
bracket

in

place
by

using
two
of
four
holes

See

Figure
BF
19
Body
Frame

@

1

Hood
tock
handle

2

Hood
lock
handle

bracket
BF645A

3

Clamp

4

Hole

5

Attaching
bolt

Fig
BF

19

1MtalIing
hood
lock
handle

brocket

ADJUSTMENT
AND

INSPECTION

I
If
hood
lock
handle

is

heavy
turn

dove
tail
bolt
of
hood
lock
male
coun

terclockwise
to
reduce
tension
of

hood

lock

spring

Lock
nut
of
dove
tail
bolt
should

fust
be
loosened

If
looseness
is
noticed
hood
is

not

tight
and
will
vibrate
To
correct
this

turn
bolt
clockwise
and
recheck

2
Check
hood
lock
mechanism
as

follows

BF
10
I
Check

safety
catch

lever
and

spring
for
deformation

fatigue
or

rusting

2
Check

female
lever
and

return

spring
for
deformation

fatigue
or
rust

ing

Improper
operation
of
female

lever

may
cause

disengagement
be

tween
female
lever

and
dove
tail
bolt

3
Make
sure
that

safety
catch

hooks

engine
hood

properly
when

hood
latch
has
been

disengaged

0l

11
mm

I
nun
BF409A

0
433
in

0
3t5
in

Fig
BF
20

Safety
catch
lever
to

radiator

upper

support

acVu5tment

Lubrication

When

checking
or

adjusting
the

hood

lock
lubricate
the

pivot
catcher

and

return

spring
of

secondary
latch

thoroughly
Also
lubricate
the
lever
of

the
hood
lock
female
for

smooth
and

correct

operation

Body
Electrical

System

Room

lamp
and

engine
compartment
lamp
system

FUSE

BLOC
K

C
J
QA

C
J
CJ

CJ
CJ
1

100
I
2

I

I
t1

Wf

t
fi

FUSIBLE

LINK
ROOM
LAMP

t

I
6

I

II
lA

FUSE
o
C
1

BATTERY

I
I

DOOR

SWITCH
L
H
l
ENGINE

ROOM
LAMP

I
0

I

1

HOOD

SWITCt
f

I
c

I

DOOR
SWITCHIR
H

l

Fig
BE
5
Room

lamp
and

engine
compartment
lamp

system
BE852A

HEADLAMP

if

BE300

Fig
BE
6
Head
amp

HEADLAMP
BEAM

REPLACEMENT

I

Remove
radiator

grille
retaining

screws
and
remove
radiator

grille

2

Loosen
three

headlamp
retaining

ring
screws
I
t

may
be

unnecessary
to

remove
screws
Note
Do
not
disturb

aiming
adjust

screws

3
Remove

retaining
ring
by
rotating

it
clockwise

4
Remove

headlamp
beam
from

mounting
ring
and
disconnect

wiring

8E
5
connector
from

behind
beam

Note

Rubber
cover
is

installed
at

back
of

headlamp
beam
The
con

nector
is

located
in

the
cover

5

Change
headlamp
beam
and
con

nect

wiring
connector

to
new
beam

6
Place

headlamp
beam
in

position

so
that
three
location
tabs
behind

beam
fit
in

with
three
hollows
on

mounting
ring
Make
sure
that

sign

Top
of
beam
lens
i
i
on

upper
side

7
Install

headlamp
retaining
ring

and

tighten
retaining
screws

8
Place

radIator

grille
in

position

and

tighten

retaining
screws

AIMING

ADJUSTMENT

lJ

ii
i
tooi

1
Ji

Y
4
nnn

4
I

Horiz
tal

ad

justment

l

BE30l

Fig
BE
7

Aiming
adjustment

FRONT

COMBINATION
LAMP

BULB
REPLACEMENT

1
Remove
two

retaining
screws
and

lens

2

Push
in

on
bulb
turn
it
counter

clockwise

and
remove
it
from
socket

3
Insert
new

bulb
into
socket

press

it
inward
and

rotate
it

clockwise
Make

sure
that
bulb
is

locked
in
its
socket

4

Place

packing
to

lamp
body
in

position
and
install

lamp
body
with

packing
lens
and
two

retaining

screws

REMOVAL
AND

INSTALLATION

To
remove

lamp
body
disconnect

wiring
at
connector
and
remove
wire

grommet
from

panel
Remove
two

retaining
screws
and

lens
and

withdraw

lamp
body
from
vehicle

Install
new

lamp
assembly
in
the

reverse

sequence
of
removal

SIDE
MARKER
LAMP

BULB
REPLACEMENT

1
Remove
two

retaining
screws

lens
and
rim

2
Push
in

on
bulb
turn
it

counter

clockwise
and

remove
it

from
socket

3
Insert
new

bulb
into
socket

press

it
inward
and
rotate
it
clockwise
Make

sure

that
bulb
is

locked
in
its
socket

4

Place

packing
to
lamp
body
in

position
and
install

lamp
body
with

packing
lens
and
two

retaining

screws

REMOVAL
AND

INSTALLATION

To

remove

lamp
body
disconnect

two
lead
wires

at
connectors
and

remove
wire

grommet
if

so

equipped

from

panel

Remove
two

retaining
screws
lens

and
rim
and
withdraw

lamp
body
from

vehicle

Install
new

lamp
assembly
in

the

reverse

sequence
of
removal
Body
Electrical

System

1

Screw

2
Lens

3
Bulb

4

Lamp
body

BE698B

Fig
BE
9
Front
combinntion

lamp

2

1

Packing

2

Lamp
body

3
Rim

4
Bulb

5
Lens

6
Screw
5

BE699B

Fig
BE
IO
Side
marker

lamp

BE
7

ROOM
LAMP

BULB
REPLACEMENT

1
Lens

2

Bulb

3

Lamp
body

4
Screw

Remove
lens
from

lamp
housing

2
Pull
bulb
forward
and
remove
it

from
socket

3
Push
new
bulb
into
socket

4
Install
lens

REMOVAL
AND

INSTALLATION

To
remove

lamp
assembly
discon

nect

battery

ground
cable
remove
two

retaining
screws
with
lens
removed

from

lamp
housing
dismount

lamp

1
Remove

six
lens

retaining
screws

and
lens

2
Push
in

on
bulb
and
turn
it

counterclockwise
to

remove
it
from

socket
Body
Electrical

System

J

CD

O
lux
Cab

8E700B

Fig
HE
ll
Room

lamp

housing
from
roof
rail
and

disconnect

two
wires
at
connectors

Install
new

lamp
assembly
in

the

reverse

sequence
of
removal

REAR

COMBINATION
LAMP

BULB

REPLACEMENT

1
Screw

2

Lens

3
Bulb

4

Rim

5

Lamp
body

@
BE70tB

Fig
BE
12
Rear
combination

lamp

3
Insert

new
bulb
into
socket

press

it

inward
and
rotate
it
clockwise

Make
sure
that
bulb
is
locked
in
its

socket

4
Place
lens
into

position
and
install

retaining
screws

8E
8
REMOVAL
AND

INSTALLATION

I

Disconnect

wiring
assembly
at

cormector

2
Remove
two
nuts
from
combina

tion

lamp
mounting
studs

3
Dismount
combination

lamp
as

sembly
from
vehicle

4

Replace
lamp
assembly
with
a

new
one

5
Install

new
lamp
assembly
in

the

reverse

sequence
of
removal

LICENSE
LAMP

BULB
REPLACEMENT

1

Screw

2

Bracket

3

Lens

4

Bulb
i
J

BE702B

Fig
HE

13
License

Iomp

1
Remove
lens

retaining
screw
if
so

equipped
and
remove
lens

2
Pull
out
bulb
and

replace
it
with
a

new
one

3

Install
lens

REMOVAL
AND

I
NSTALlATI
ON

1

Disconnect
lead
wire
at
con

nector

2
Remove

lamp
bracket

retaining

screws
and

lamp
assembly

3
Install

new

lamp
assembly
in
the

reverse

sequence
of
removal