torque converter DODGE NEON 2000 Service Repair Manual

LUBRICANTS AND GREASES
Lubricating grease is rated for quality and usage
by the NLGI. All approved products have the NLGI
symbol (Fig. 2) on the label. At the bottom NLGI
symbol is the usage and quality identification letters.
Wheel bearing lubricant is identified by the letter
ªGº. Chassis lubricant is identified by the latter ªLº.
The letter following the usage letter indicates the
quality of the lubricant. The following symbols indi-
cate the highest quality.
INTERNATIONAL SYMBOLS
DaimlerChrysler Corporation uses international
symbols to identify engine compartment lubricant
and fluid check and fill locations (Fig. 3).
FLUID CHECK/FILL POINTS AND LUBRICATION
LOCATIONS
The fluid check/fill points and lubrication locations
are located in each applicable Sections.
LUBRICATION POINT LOCATIONS
Lubrication point locations are located in each
applicable Sections.
SPECIFICATIONS
FLUID CAPACITIES
Fuel Tank (approximate)....47.5 Liter (12.5 gal.)
Engine Oil ± With Filter....... 4.3Liter (4.5 qts.)
Engine Oil ± Without Filter.... 3.8Liter (4.0 qts.)
Cooling System ± Includes Heater & Coolant
Recovery Bottle*........... 6.2Liter (6.5 qts.)
Automatic Transaxle ± Estimated Service
Fill........................ 3.8L(4.0 qts.)
Automatic Transaxle ± 31 TH ± Overhaul Fill
Capacity with Torque Converter Empty . . . 8.4 L
(8.9. qts.)
Manual Transaxle ± NV T350........ 1.9to2.2L
(4.0 to 4.6 pts.)
*Capacities include 1 qt. for coolant reserve tank.
Fig. 2 NLGI Symbol
1 ± WHEEL BEARINGS
2 ± CHASSIS LUBRICATION
3 ± CHASSIS AND WHEEL BEARINGS
Fig. 3 International Symbols
0 - 2 LUBRICATION AND MAINTENANCEPL
DESCRIPTION AND OPERATION (Continued)

Component Page
Sunroof Switch.......................8W-64
Sunroof Vent Switch...................8W-64
Tail/Stop Lamps......................8W-51
Tail/Stop/Turn Signal Lamps..........8W-51, 52
Throttle Position Sensor................8W-30
Torque Converter Clutch Solenoid.........8W-30
Traction Control Switch.................8W-35
Trunk Key Cylinder Switch..............8W-61
Turn Signal Lamps....................8W-52
Underhood Lamp......................8W-44Component Page
Vehicle Speed Control Servo.............8W-33
Vehicle Speed Control Switch............8W-33
Vehicle Speed Sensor...................8W-30
Visor/Vanity Lamps....................8W-44
Wheel Speed Sensors...................8W-35
Windshield Washer Pump...............8W-53
Wipe/Wash Switch.....................8W-53
Wiper Motor.........................8W-53
8W - 02 - 2 8W - 02 COMPONENT INDEXPL

8W-11 FUSE BLOCK
Component Page
A/C Compressor Clutch Relay.......8W-11-11, 12
A/C Cycling Switch.................8W-11-7, 8
A/C Heater Blower Motor............8W-11-7, 8
Airbag Control Module.........8W-11-7, 8, 11, 12
Back-Up Lamp Switch..............8W-11-7, 8
Brake Shift Interlock Solenoid........8W-11-7, 8
Circuit Breaker No. 1 (FB)............8W-11-17
Circuit Breaker No. 2 (FB)............8W-11-18
Combination Flasher.................8W-11-6
Controller Anti-Lock Brake.........8W-11-11, 12
Driver Door Lock Switch...............8W-11-9
Driver Power Mirror.................8W-11-16
Driver Power Window Switch........8W-11-9, 17
Fuel Pump Relay.................8W-11-11, 12
Fuse 1 (FB).........................8W-11-6
Fuse 2 (FB).........................8W-11-6
Fuse 3 (FB).........................8W-11-6
Fuse 4 (FB).........................8W-11-6
Fuse 5 (FB).........................8W-11-7
Fuse 6 (FB).......................8W-11-7, 8
Fuse 7 (FB).......................8W-11-7, 8
Fuse 8 (FB).........................8W-11-8
Fuse 9 (FB)........................8W-11-11
Fuse 10 (FB)....................8W-11-10, 11
Fuse 10 (PDC)......................8W-11-16
Fuse 11 (FB)....................8W-11-10, 12
Fuse 12 (FB).......................8W-11-12
Fuse 14 (FB)....................8W-11-13, 14
Fuse 15 (FB)....................8W-11-13, 14
Fuse 16 (FB)....................8W-11-13, 14
Fuse 17 (FB)....................8W-11-19, 20
Fuse 18 (FB)....................8W-11-19, 20
Fuse 19 (FB).......................8W-11-19
Fuse 20 (FB).......................8W-11-16
Fuse Block............8W-11-2, 3, 6, 7, 8, 10, 11,
13, 14, 16, 17, 18, 19
Headlamp Leveling Switch............8W-11-20
Headlamp Switch...................8W-11-13
Instrument Cluster.....8W-11-10, 13, 14, 18, 19, 21
Leak Detection Pump................8W-11-11Component Page
Left City Lamp.....................8W-11-15
Left Front Fog Lamp.................8W-11-19
Left Front Side Marker Lamp..........8W-11-15
Left Headlamp................8W-11-19, 20, 21
Left Headlamp Leveling Motor.........8W-11-20
Left License Lamp..................8W-11-14
Left Park/Turn Signal Lamp...........8W-11-15
Left Tail/Stop Lamp.................8W-11-14
Left Tail/Stop/Turn Signal Lamp........8W-11-13
License Lamp......................8W-11-13
Multi- Function Switch.....8W-11-6, 13, 14, 18, 19
Park/Neutral Position Switch.........8W-11-7, 8
Passenger Door Lock Switch............8W-11-9
Passenger Power Mirror..............8W-11-16
Passenger Power Window Switch.....8W-11-9, 17
Power Distribution Center............8W-11-16
Power Mirror Switch................8W-11-6, 9
Powertrain Control Module.........8W-11-11, 12
Radiator Fan Relay...............8W-11-11, 12
Radio........................8W-11-6, 13, 14
Rear Window Defogger...............8W-11-16
Rear Window Defogger Switch......8W-11-7, 8, 16
Remote Keyless Entry Module......8W-11-10, 13,
14, 18
Right City Lamp....................8W-11-15
Right Front Fog Lamp...............8W-11-19
Right Front Side Marker Lamp.........8W-11-15
Right Headlamp...............8W-11-19, 20, 21
Right Headlamp Leveling Motor........8W-11-20
Right License Lamp.................8W-11-14
Right Park/Turn Signal Lamp..........8W-11-15
Right Tail/Stop Lamp................8W-11-14
Right Tail/Stop/Turn Signal Lamp.......8W-11-13
Sentry Key Immobilizer Module........8W-11-10
Sunroof Control Module...............8W-11-6
Sunroof Switch......................8W-11-6
Torque Converter Clutch Solenoid....8W-11-11, 12
Wipe/Wash Switch...................8W-11-6
Wiper Motor........................8W-11-6
PL8W - 11 FUSE BLOCK 8W - 11 - 1

9FUSE10A
29
BLOCK
FUSE9
ST-RUN A21
10
30
15A
FUSE
10
F12
18
DB/WTF12
18
DB/WTF15
18
DG/WT
14
C30517C10411 C11 A17
2
UP-EXPORT) (EXCEPT BUILT-
PUMP
DETECTION
LEAK
AIRBAG
CONTROL
MODULE
F12
18
DB/WTF12
18
DB/WT
3
C120
4
59
63
33
29
69
70
2C1021C108
F12
18
DB/WTF12
18
DB/WTF12
18
DB/WTF12
18
DB/WTF12
18
DB/WTF12
18
DB/WT
CONTROLLER
ANTI-LOCK
BRAKE
FUEL
PUMP
RELAY RADIATOR
FAN
RELAY
POWERTRAIN
CONTROL
MODULERELAY CLUTCH
COMPRESSOR
A/C
(ATX) SOLENOID
CLUTCH
CONVERTER
TORQUES109
F12
18
DB/WTF12
18
DB/WT
(IN PDC)
(IN PDC)(IN PDC)
(8W-11-2)
(8W-11-3) (8W-10-10)
(8W-30-9)(8W-43-2)
(8W-35-3)
(8W-30-10) (8W-42-5)
(8W-30-9)(8W-42-2) (8W-30-9)
PL8W-11 FUSE BLOCK
LHD8W - 11 - 11
PLI01111008W-10

11FUSE15A 10A
FUSE
12
3132
BLOCK FUSE
1112
ST-RUN A21
F15
18
DG/WT
14
AIRBAG
CONTROL
MODULE
11C104C11F12
18
DB/WT
F12
18
DB/WT
TORQUE
CONVERTER
CLUTCH
SOLENOID
(ATX)A/C
COMPRESSOR
CLUTCH
RELAY
MODULE CONTROL
POWERTRAINRELAY FAN
RADIATOR
RELAY PUMP
FUELBRAKE ANTI-LOCK
CONTROLLER
DB/WT18 F12DB/WT18 F12DB/WT18 F12DB/WT18 F12DB/WT18 F12DB/WT18 F12
C1081C1022
70
69
29
33
63
59
4
20C1
3
F12
18
DB/WTF12
18
DB/WT
S109
(IN PDC)
(IN PDC) (IN PDC)
(8W-11-2)
(8W-11-3) (8W-10-10)
(8W-43-2)
(8W-30-9) (8W-42-2)
(8W-30-9)(8W-42-5)
(8W-30-10)(8W-35-3)
8W - 11 - 12 8W-11 FUSE BLOCK
RHDPL
008W-10PLI01112

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay...........8W-30-9
A/C High Pressure Switch.............8W-30-11
Airbag Control Module................8W-30-4
Automatic Shut Down Relay........8W-30-2, 3, 5
Brake Lamp Switch............8W-30-12, 13, 14
Brake Shift Interlock Solenoid.........8W-30-13
Brake Warning Indicator Switch........8W-30-13
Camshaft Position Sensor..............8W-30-7
Center High Mounted Stop Lamp.......8W-30-14
Clockspring........................8W-30-12
Clutch Interlock Switch..............8W-30-15
Controller Anti-Lock Brake..........8W-30-4, 13
Crankshaft Position Sensor............8W-30-7
Data Link Connector................8W-30-2, 4
Engine Coolant Temperature Sensor.....8W-30-7
Engine Oil Pressure Switch............8W-30-2
Engine Starter Motor Relay...........8W-30-15
Fuel Injector No. 1...................8W-30-5
Fuel Injector No. 2...................8W-30-5
Fuel Injector No. 3...................8W-30-5
Fuel Injector No. 4...................8W-30-5
Fuel Pump Module..................8W-30-10
Fuel Pump Relay...................8W-30-10
Fuel Tank.........................8W-30-10
Fuse 6 (FB)........................8W-30-13
Fuse 7 (FB)........................8W-30-13
Fuse 10 (FB).....................8W-30-9, 10
Fuse 11 (FB).....................8W-30-9, 10
Fuse 21 (PDC)..................8W-30-2, 4, 10
Fuse 23 (PDC)......................8W-30-13
Fuse Block....................8W-30-9, 10, 13
G101........................8W-30-3, 12, 15Component Page
G102.......................8W-30-2, 4, 13, 15
G201.............................8W-30-12
G303.............................8W-30-10
Generator.........................8W-30-11
Idle Air Control Motor................8W-30-8
Ignition Coil........................8W-30-5
Inlet Air Temperature Sensor...........8W-30-6
Instrument Cluster................8W-30-4, 10
Knock Sensor.......................8W-30-6
Leak Detection Pump.................8W-30-9
Left Tail/Stop Lamp.................8W-30-14
Manifold Absolute Pressure Sensor......8W-30-6
Multi-Function Switch...............8W-30-14
Noise Suppressor....................8W-30-5
Oxygen Sensor 1/1 Upstream...........8W-30-3
Oxygen Sensor 1/2 Downstream.........8W-30-3
Park/Neutral Position Switch..........8W-30-15
Power Distribution Center......8W-30-2, 4, 10, 13
Power Steering Pressure Switch........8W-30-15
Powertrain Control Module.....8W-30-2, 3, 4, 5, 6,
7, 8, 9, 10, 11, 12, 13, 15
Proportional Evap/Purge Solenoid.......8W-30-15
Radiator Fan Relay...................8W-30-9
Remote Keyless Entry Module..........8W-30-4
Right Tail/Stop Lamp................8W-30-14
Sentry Key Immobilizer Module.........8W-30-4
Throttle Position Sensor...............8W-30-6
Torque Converter Clutch Solenoid.......8W-30-9
Vehicle Speed Control Servo........8W-30-12, 13
Vehicle Speed Control Switch..........8W-30-12
Vehicle Speed Sensor.................8W-30-8
PL8W - 30 FUEL/IGNITION SYSTEM 8W - 30 - 1

31
BLOCK FUSE
ST-RUN A21
11
15A
FUSE
11
2
34
3
2
69
7033
29
C12078C255C264C277C272C2
MODULE CONTROL
POWERTRAIN
C104
1C108
2C102
C1083
3C1054
C30517
BUILT-UP-
(EXCEPT
PUMP
DETECTION
LEAK
EXPORT)
(IN PDC) RELAY
CLUTCH
COMPRESSOR
A/C
A17
(IN PDC)
RELAY
FAN
RADIATOR
(ATX) SOLENOID
CLUTCH
CONVERTER
TORQUE
C11
11
S109
F12
18
DB/WT
F12
18
DB/WT
F12
18
DB/WT
F12
18
DB/WT
F12
18
DB/WT
F12
18
DB/WTF12
18
DB/WT
F12
18
DB/WT
F12
18
DB/WT
K54
18
OR/BK
K54
18
OR/BKC27
18
DB/PKC28
18
DB/OR
K106
18
WT/DGK107
18
YL
K107
18
YLK106
18
WT/DG
FUSED
IGNITION
SWITCH
OUTPUT
(ST-RUN)TORQUE
CONVERTER
CLUTCH
SOLENOID
CONTROLRADIATOR
FAN
RELAY
CONTROLA/C
COMPRESSOR
CLUTCH
RELAY
CONTROLLEAK
DETECTION
PUMP
SOLENOID
CONTROLLEAK
DETECTION
PUMP
SWITCH
SENSE
10FUSE15A
10
30
RHD LHD F12
18
DB/WT
F12
18
DB/WT
(8W-11-2)
(8W-11-3) (8W-10-10)
(8W-11-12)
(8W-42-2) (8W-42-5)(8W-11-11)
(8W-11-12) (8W-11-11)
PL8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 9
PLI03009008W-10

Component Page
PRNDL Lamp......................8W-80-39
Proportional Evap/Purge Solenoid.......8W-80-39
Radiator Fan Motor.................8W-80-39
Radio.............................8W-80-39
Rear Window Defogger Switch.........8W-80-40
Remote Keyless Entry Module.........8W-80-40
Right Back-Up Lamp................8W-80-41
Right City Lamp....................8W-80-41
Right Front Door Speaker.............8W-80-41
Right Front Fog Lamp...............8W-80-41
Right Front Side Marker Lamp........8W-80-42
Right Front Turn Signal Lamp.........8W-80-42
Right Front Wheel Speed Sensor.......8W-80-42
Right Headlamp....................8W-80-42
Right Headlamp Leveling Motor........8W-80-43
Right Instrument Panel Speaker.......8W-80-43
Right License Lamp.................8W-80-43
Right Park/Turn Signal Lamp..........8W-80-43
Right Rear Door Lock Motor...........8W-80-43
Right Rear Fog Lamp................8W-80-44
Right Rear Speaker..................8W-80-44
Right Rear Turn Signal Lamp..........8W-80-44Component Page
Right Rear Wheel Speed Sensor........8W-80-44
Right Repeater Lamp................8W-80-44
Right Tail/Stop Lamp................8W-80-45
Right Tail/Stop/Turn Signal Lamp......8W-80-45
Seat Belt Switch....................8W-80-45
Sentry Key Immobilizer Module........8W-80-45
Siren.............................8W-80-45
Sunroof Control Module..............8W-80-46
Sunroof Motor......................8W-80-46
Sunroof Switch.....................8W-80-46
Sunroof Vent Switch.................8W-80-46
Throttle Position Sensor..............8W-80-46
Torque Converter Clutch Solenoid.......8W-80-47
Traction Control Switch..............8W-80-47
Trunk Key Cylinder Switch............8W-80-47
Underhood Lamp...................8W-80-47
Vehicle Speed Control Servo...........8W-80-47
Vehicle Speed Sensor................8W-80-48
Windshield Washer Pump.............8W-80-48
Wipe/Wash Switch...................8W-80-48
Wiper Motor.......................8W-80-48
PL8W - 80 CONNECTOR PIN-OUTS 8W - 80 - 3

Z1 20BK
2 CAV
1CIRCUIT
GROUNDFUNCTION
M1 20PK FUSED B(+)
UNDERHOOD
LAMP
CONTROL SERVOVEHICLE SPEED
41BLACK
GROUND 20BK Z1 4SPEED CONTROL BRAKE LAMP SWITCH OUTPUT 20DB/RD V30 3
SPEED CONTROL VENT SOLENOID CONTROL 20LG/RD V35 2
SPEED CONTROL VACUUM SOLENOID CONTROL 20TN/RD V36 1
FUNCTION CIRCUIT CAV
21
3 Z1 20BK GROUND
4 E2 22OR PANEL LAMPS DRIVER 4
1
SWITCH TRACTION CONTROL
TRACTION CONTROL SWITCH SENSE B27 20RD/YL 2- 1
FUNCTION CIRCUIT CAV
-
2
1
DECKLID SECURITY SWITCH SENSE G71 20VT/YL
GROUND
Z1 18BKFUNCTION
CAV CIRCUIT
1
2
CAV CIRCUIT FUNCTION
1- -
2 K54 18OR/BK TORQUE CONVERTER CLUTCH SOLENOID CONTROL
3 F12 18DB/WT FUSED IGNITION SWITCH OUTPUT (ST-RUN)
BLACK
1
23
TORQUE CONVERTER
CLUTCH SOLENOID
(ATX)
TRUNK KEY
CYLINDER SWITCH
BLACK
GRAY
WHITE
PL8W-80 CONNECTOR PIN-OUTS 8W - 80 - 47
PLI08047008W-10

Connector
Name/NumberColor Location Fig.
Sunroof
Control
ModuleAt Sunroof N/S
Sunroof Motor At Sunroof N/S
Sunroof
SwitchBK At Switch N/S
Sunroof Vent
SwitchAt Switch N/S
Throttle
Position
SensorBK On Throttle
Body2
Torque
Converter
Clutch
Solenoid
(ATX)BK On
Transmission2
Traction
Control SwitchWT Center of
Instrument
Panel7Connector
Name/NumberColor Location Fig.
Trunk Key
Cylinder
SwitchGY On Decklid 17
Underhood
LampBK At Lamp N/S
Vehicle Speed
Control ServoBK At Right Front
Strut Tower1, 3
Vehicle Speed
SensorBK On
Transmission5
Windshield
Washer PumpRD At Right Front
Wheel
Opening1
Wipe/Wash
SwitchGY Center of
Instrument
Panel6
Wiper Motor BK Left Side of
Engine
CompartmentN/S
8W - 90 - 6 8W - 90 CONNECTOR/GROUND LOCATIONSPL
DESCRIPTION AND OPERATION (Continued)