light DODGE POWER WAGON 2007 2.G Manual PDF

Torque Converter Clutch
A feature, designed to improve fuel economy, has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
the upper gears. When the vehicle speed drops or during
acceleration when the transmission downshifts to second
gear, the clutch automatically disengages.
NOTE:The torque converter clutch will not engage
until the transmission fluid and engine coolant are warm
[usually after 1-3 miles (1.6 - 4.8 km) of driving]. Because
the engine speed is higher when the torque converter
clutch is not engaged, it may seem as if the transmission
is not shifting into Overdrive when cold. This is normal.
Pressing the ªTOW HAUL O/D OFFº button, when the
transmission is sufficiently warm, will demonstrate that
the transmission is able to shift into and out of overdrive.NOTE:If the vehicle has not been driven in several
days, the first few seconds of operation after shifting the
transmission into gear may seem sluggish. This is due to
the fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds of shifting from Park into
any other gear position.
MANUAL TRANSMISSION
WARNING!
You or others could be injured if you leave the
vehicle unattended without having the parking
brake fully applied. The parking brake should al-
ways be applied when the driver is not in the
vehicle, especially on an incline.
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Truck models with manual transmission are equipped
with a clutch interlocking ignition system. The clutch
pedal must be fully depressed to start the vehicle.
Fully depress the clutch pedal before shifting gears. As
you release the clutch pedal, lightly depress the accelera-
tor pedal.
To shift into Reverse, come to a complete stop. Depress
the clutch and pause briefly to allow the gear train to
stop. Move the shift lever from the Neutral position
straight across and back into Reverse.
Never drive with your foot resting on the clutch pedal, or
attempt to hold the vehicle on a hill with the clutch pedal
partially engaged, as this will cause abnormal wear on
the clutch.Manual Transmission Ð 6 Speed (G56)
The Power Wagon may be equipped with the G56
manual transmission. This transmission has a ªcreeperº
1st gear which should be used to start from a standing
position when carrying a payload or towing a trailer.
Damage to the clutch can result from starting in 2nd or
3rd gear with a loaded vehicle. An unloaded vehicle may
be launched in 2nd gear. Use each gear in numerical
order ± do not skip a gear.
For most city driving you may find it easier to use only
1st through 5th gear ranges. For steady highway driving
with light accelerations, 6th gear is recommended. To
shift into 5th gear, move the shift lever to the right
beyond the spring pressure point and push it forward.
When shifting from 5th to 4th gear, pull the lever down
toward you in one motion. Do not pull the lever sharply
left as you may shift accidentally into 2nd gear and
damage the transmission.
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road surfaces only. Driving in the 4H and 4L positions on
dry hard surfaced roads may cause increased tire wear
and damage to the driveline components.
The 4-wheel drive high (4LOCK) and 4±wheel drive low
(4LOW) lights, located in the instrument cluster, alert the
driver that the vehicle is either in 4-wheel drive high or
4±wheel drive low and that the front and rear driveshafts
are locked together. There are no lights for the 2H or N
(Neutral) positions.
When operating your vehicle in 4L, the engine speed is
approximately three times that of the 2H or 4H positions
at a given road speed. Take care not to overspeed the
engine and do not exceed 25 mph (40 km/h).
Proper operation of 4-wheel-drive vehicles depends on
tires of equal size, type and circumference on each wheel.
Any difference will adversely affect shifting and can
cause damage to the transfer case.NOTE:Do not attempt to make a shift while only the
front or rear wheels are spinning. The transfer case is not
equipped with a synchronizer and therefore the front and
rear driveshaft speeds must be equal for the shift to take
place. Shifting while only the front or rear wheels are
spinning can cause damage to the transfer case.
Because 4-wheel drive provides improved traction, there
is a tendency to exceed safe turning and stopping speeds.
Do not go faster than road conditions permit.
NOTE:Delayed shifts out of four-wheel drive may be
experienced due to uneven tire wear, low or uneven tire
pressures, excessive vehicle loading, or cold tempera-
tures.
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NOTE:Shifting into or out of 4L is possible with the
vehicle completely stopped, however difficulty may oc-
cur due to the mating clutch teeth not being properly
aligned. Several attempts may be required for clutch
teeth alignment and shift completion to occur. The pre-
ferred method is with the vehicle rolling 2 to 3 mph (3 to
5 km/h). Avoid attempting to engage or disengage 4L
with the vehicle moving faster than 2 to 3 mph (3 to 5
km/h).
NOTE:Do not attempt to shift to or from 4L while the
transmission is in gear or clutch is engaged.
Transfer Case Reminder Light
The four-wheel-drive operating light (4LOCK), located in
the instrument cluster, is used to alert the driver that the
front axle is fully engaged and all four wheels are
driving.
LIMITED-SLIP DIFFERENTIAL Ð IF EQUIPPED
The limited-slip differential provides additional traction
on snow, ice, mud, sand and gravel, particularly when
there is a difference between the traction characteristics
of the surface under the right and left rear wheels. During
normal driving and cornering, the limited-slip unit per-
forms similarly to a conventional differential. On slip-
pery surfaces, however, the differential delivers more of
the driving effort to the rear wheel having the better
traction.
The limited-slip differential is especially helpful during
slippery driving conditions. With both rear wheels on a
slippery surface, a slight application of the accelerator
will supply maximum traction. When starting with only
one rear wheel on an excessively slippery surface, slight
momentary application of the parking brake may be
necessary to gain maximum traction.
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The switch has three positions, AXLE UNLOCK, REAR
LOCK, and FRONT/REAR. Under normal driving con-
ditions the switch should be left in the AXLE UNLOCK
position. In the AXLE UNLOCK position, the front andrear axles are unlocked. In the REAR LOCK position, the
rear axle is locked. In the FRONT/REAR position, the
front and rear axles are locked.
NOTE:Even when the axles are in the AXLE UNLOCK
position, the limited slip differential in the rear axle still
provides torque biasing capability for moderate low
traction environments.
During the command to lock the axle, the indicator light
will flash until the axle is locked. After the lock command
has been successfully executed, the light will remain on
solid.
To lock the rear axle, place the vehicle in 4LO by
following the procedure in Four Wheel Drive Operation,
located in this section of the manual. Move the axle
locker switch position to REAR LOCK while traveling
less than 3 MPH (5 KM/H). The RR indicator light will
remain on when the rear axle is locked.
Rotary Locking Axle Switch
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NOTE:Left to right wheel speed difference may be
necessary to allow the axle to fully lock. If the indicator
light is flashing after placing the switch in the REAR
LOCK or FRONT/REAR position, drive the vehicle in a
turn or on loose gravel to expedite the locking action.
WARNING!
Do not use the locked axle position for normal
driving. A locked front axle is intended for off-road
driving only. Locking the front axle during on-road
driving will reduce the steering ability. This could
cause an accident and you may be seriously injured.
To lock the front axle move the axle locker switch to
FRONT/REAR while travelingless than 3 MPH (5
KM/H). The indicator light will be solid when the front
axle is locked.NOTE:The rear axle must be locked before the front
axle will lock.
To unlock the front axle move the axle locker switch to
REAR LOCK. The FRONT/REAR indicator light will go
out when the axle is unlocked.
NOTE:The axle lockers could be torque locked due to
side to side loads on the axle. Driving slowly while
turning the steering wheel from a left hand turn to a right
hand turn or driving in reverse for a short distance may
be required to release the torque lock and unlock the
axles.
To unlock the rear axle move the axle locker switch to
AXLE UNLOCK. The REAR LOCK indicator light will go
out when the rear axle is unlocked.
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Stabilizer/Sway Bar System
Power Wagon vehicles are equipped with an electronic
disconnecting stabilizer/sway bar. This system allows
greater front suspension travel in off-road situations.
This system is controlled by the electronic control sway
bar switch located on the instrument panel.The switch has two positions, on-road and off-road. The
system is normally in on-road mode, indicated by a solid
green light. The stabilizer/sway bar should remain in
on-road mode during normal driving conditions.
WARNING!
Do not disconnect the stabilizer bar and drive on
hard surfaced roads or at speeds above 18 MPH, you
may lose control of the vehicle, which could result in
serious injury. The front stabilizer bar enhances
vehicle stability and is necessary for maintaining
control of the vehicle. The system monitors vehicle
speed and will attempt to reconnect the stabilizer bar
at speeds over 18 MPH. This is indicated by a
flashing off road light and solid on road light. Once
vehicle speed is reduced below 14 MPH the system
will once again attempt to return to off road mode.
Electronic Control Sway Bar Switch
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To disconnect the stabilizer/sway bar, shift to either 4HI
or 4LO as shown in Four Wheel Drive Operation and
press the top of the stabilizer/sway bar button to obtain
the off-road position. The amber indicator light will flash
until the stabilizer/sway bar has been fully disconnected.
NOTE:The stabilizer/sway bar may be torque locked
due to left and right suspension height differences. This
condition is due to driving surface differences or vehicle
loading. In order for the stabilizer/sway bar to
disconnect/reconnect, the right and left halves of the bar
must be aligned. This alignment may require that the
vehicle be driven onto level ground or rocked from side
to side.
To return to on-road mode press the bottom of the
stabilizer/sway bar button.WARNING!
If stabilizer/sway bar will not return to on-road
mode, vehicle stability is greatly reduced. Do not
attempt to drive vehicle over 18 mph (29 km/h).
Driving faster than 18 mph (29 km/h) may cause loss
of control of the vehicle, which could result in
serious injury. Contact your local service center for
assistance.
POWER WAGON ± SAFE OFF-ROAD DRIVING
Off-Road Driving Tips and Vehicle Characteristics
The Power Wagon has excellent on and off-road capabili-
ties. These off-road capabilities will allow you to explore
those wilderness trails where few travel, providing a
source of exciting and satisfying recreation. Before you
venture out you should contact your local governmental
agency to determine what are the designated off-road
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vehicle (ORV) trails or recreation areas. You should
always tread lightly and only use established roads, trails
or ORV recreational areas. The National Forest Service,
Bureau of Land Management or local Department of
Natural Resources are a wealth of information and usu-
ally have maps with marked trails.
Ramp Travel Index (RTI)
The ramp travel index is the distance, in inches, that you
can drive your vehicle with one wheel on a 20-degree
ramp without lifting any other wheel off the ground. This
distance up the ramp divided by the wheelbase of the
vehicle and multiplied by 1000 is the RTI. The Power
Wagon has an RTI of 655, which means you can articulate
one front wheel 32 inches in the air while the other three
wheels remain in contact with the ground.
High Mobility Characteristics
The Power Wagon has high off-road mobility character-
istics with an approach angle A= 35 degrees, a break-over
angle B= 25.5 degrees, a running ground clearance C=
14.5 inches, a departure angle D= 26.5 degrees, an axle to
ground clearance E= 8.4 inches front/E= 8.25 rear and
has a ramp travel index (with the smart bar in off-road
mode) of 655. Also the Power Wagon has a grade-ability
of a 60% (31 degree) slope.
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water 30 inches deep at a maximum speed of 5 mph, both
with an entrance ramp angle of 1.3 degrees.
CAUTION!
The door sill height is 25 inches. Water may intrude
into the interior of the vehicle at greater depths.
Simultaneous Brake And Throttle Operation
Many off-road driving conditions require the simulta-
neous use of the brake and throttle (two footed driving).
When climbing rocks, logs, or other stepped objects,
using light brake pressure with light throttle will keep the
vehicle from jerking or lurching. This technique is also
used when you need to stop and restart a vehicle on a
steep incline.
The Basics Of Off-Road Driving
You will encounter many types of terrain driving off-
road. You should be familiar with the terrain and area
before proceeding. There are many types of surface
conditions: hard packed dirt, gravel, rocks, grass, sand,
mud, snow and ice. Every surface has a different effect on
your vehicle's steering, handling and traction. Control-
ling your vehicle is one of the keys to successful off-road
driving, so always keep a firm grip on the steering wheel
and maintain a good driving posture. Avoid sudden
accelerations, turns or braking. In most cases there are no
road signs, posted speed limits or signal lights. Therefore
you will need to use your own good judgment on what is
safe and what isn't. When on a trail you should always be
looking ahead for surface obstacles and changes in
terrain. The key is to plan your future driving route while
remembering what you are currently driving over.
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