child DODGE RAM 1500 1998 2.G Workshop Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 1998, Model line: RAM 1500, Model: DODGE RAM 1500 1998 2.GPages: 2627
Page 16 of 2627
Oils of the SAE 5W-40 grade number are preferred
when minimum temperatures consistently fall below
-15ÉC. (Fig. 5)
DESCRIPTION - POWER STEERING FLUID
MopartATF +4, Automatic Transmission Fluid is
required in the power steering system. Substitute
fluids can induce power steering system failure.
MopartATF +4, Automatic Transmission Fluid
when new is red in color. The ATF is dyed red so it
can be identified from other fluids used in the vehicle
such as engine oil or antifreeze. The red color is not
permanent and is not an indicator of fluid condition.
As the vehicle is driven, the ATF will begin to look
darker in color and may eventually become brown.
This is normal.ATF+4 also has a unique odor that
may change with age. Consequently, odor and color
cannot be used to indicate the fluid condition or the
need for a fluid change.
DESCRIPTION - ENGINE COOLANT
WARNING: ANTIFREEZE IS AN ETHYLENE GLYCOL
BASE COOLANT AND IS HARMFUL IF SWAL-
LOWED OR INHALED. IF SWALLOWED, DRINK
TWO GLASSES OF WATER AND INDUCE VOMIT-
ING. IF INHALED, MOVE TO FRESH AIR AREA.
SEEK MEDICAL ATTENTION IMMEDIATELY. DO NOT
STORE IN OPEN OR UNMARKED CONTAINERS.
WASH SKIN AND CLOTHING THOROUGHLY AFTER
COMING IN CONTACT WITH ETHYLENE GLYCOL.
KEEP OUT OF REACH OF CHILDREN. DISPOSE OF
GLYCOL BASE COOLANT PROPERLY, CONTACTYOUR DEALER OR GOVERNMENT AGENCY FOR
LOCATION OF COLLECTION CENTER IN YOUR
AREA. DO NOT OPEN A COOLING SYSTEM WHEN
THE ENGINE IS AT OPERATING TEMPERATURE OR
HOT UNDER PRESSURE, PERSONAL INJURY CAN
RESULT. AVOID RADIATOR COOLING FAN WHEN
ENGINE COMPARTMENT RELATED SERVICE IS
PERFORMED, PERSONAL INJURY CAN RESULT.
CAUTION: Use of Propylene Glycol based coolants
is not recommended, as they provide less freeze
protection and less corrosion protection.
The cooling system is designed around the coolant.
The coolant must accept heat from engine metal, in
the cylinder head area near the exhaust valves and
engine block. Then coolant carries the heat to the
radiator where the tube/fin radiator can transfer the
heat to the air.
The use of aluminum cylinder blocks, cylinder
heads, and water pumps requires special corrosion
protection. MopartAntifreeze/Coolant, 5
Year/100,000 Mile Formula (MS-9769), or the equiva-
lent ethylene glycol base coolant with organic corro-
sion inhibitors (called HOAT, for Hybrid Organic
Additive Technology) is recommended. This coolant
offers the best engine cooling without corrosion when
mixed with 50% Ethylene Glycol and 50% distilled
water to obtain a freeze point of -37ÉC (-35ÉF). If it
loses color or becomes contaminated, drain, flush,
and replace with fresh properly mixed coolant solu-
tion.
CAUTION: MoparTAntifreeze/Coolant, 5
Year/100,000 Mile Formula (MS-9769) may not be
mixed with any other type of antifreeze. Mixing of
coolants other than specified (non-HOAT or other
HOAT), may result in engine damage that may not
be covered under the new vehicle warranty, and
decreased corrosion protection.
COOLANT PERFORMANCE
The required ethylene-glycol (antifreeze) and water
mixture depends upon climate and vehicle operating
conditions. The coolant performance of various mix-
tures follows:
Pure Water-Water can absorb more heat than a
mixture of water and ethylene-glycol. This is for pur-
pose of heat transfer only. Water also freezes at a
higher temperature and allows corrosion.
100 percent Ethylene-Glycol-The corrosion
inhibiting additives in ethylene-glycol need the pres-
ence of water to dissolve. Without water, additives
form deposits in system. These act as insulation
causing temperature to rise to as high as 149ÉC
(300ÉF). This temperature is hot enough to melt plas-
Fig. 4 API RATING WRAP FIGURE
Fig. 5 DIESEL OIL VISCOSITY CHART
DRLUBRICATION & MAINTENANCE 0 - 3
FLUID TYPES (Continued)
Page 347 of 2627
DESCRIPTION - HOAT COOLANT
WARNING: ANTIFREEZE IS AN ETHYLENE-GLYCOL
BASE COOLANT AND IS HARMFUL IF SWAL-
LOWED OR INHALED. IF SWALLOWED, DRINK
TWO GLASSES OF WATER AND INDUCE VOMIT-
ING. IF INHALED, MOVE TO FRESH AIR AREA.
SEEK MEDICAL ATTENTION IMMEDIATELY. DO NOT
STORE IN OPEN OR UNMARKED CONTAINERS.
WASH SKIN AND CLOTHING THOROUGHLY AFTER
COMING IN CONTACT WITH ETHYLENE-GLYCOL.
KEEP OUT OF REACH OF CHILDREN. DISPOSE OF
GLYCOL BASE COOLANT PROPERLY, CONTACT
YOUR DEALER OR GOVERNMENT AGENCY FOR
LOCATION OF COLLECTION CENTER IN YOUR
AREA. DO NOT OPEN A COOLING SYSTEM WHEN
THE ENGINE IS AT OPERATING TEMPERATURE OR
HOT UNDER PRESSURE, PERSONAL INJURY CAN
RESULT. AVOID RADIATOR COOLING FAN WHEN
ENGINE COMPARTMENT RELATED SERVICE IS
PERFORMED, PERSONAL INJURY CAN RESULT.
CAUTION: Use of Propylene-Glycol based coolants
is not recommended, as they provide less freeze
protection and less corrosion protection.
The cooling system is designed around the coolant.
The coolant must accept heat from engine metal, in
the cylinder head area near the exhaust valves and
engine block. Then coolant carries the heat to the
radiator where the tube/fin radiator can transfer the
heat to the air.
The use of aluminum cylinder blocks, cylinder
heads, and water pumps requires special corrosion
protection. MopartAntifreeze/Coolant, 5
Year/100,000 Mile Formula (MS-9769), or the equiva-
lent ethylene-glycol base coolant with organic corro-
sion inhibitors (called HOAT, for Hybrid Organic
Additive Technology) is recommended. This coolant
offers the best engine cooling without corrosion when
mixed with 50% ethylene-glycol and 50% distilled
water to obtain a freeze point of -37ÉC (-35ÉF). If it
loses color or becomes contaminated, drain, flush,
and replace with fresh properly mixed coolant solu-
tion.
CAUTION: MoparTAntifreeze/Coolant, 5
Year/100,000 Mile Formula (MS-9769) may not be
mixed with any other type of antifreeze. Mixing of
coolants other than specified (non-HOAT or other
HOAT), may result in engine damage that may not
be covered under the new vehicle warranty, and
decreased corrosion protection.
COOLANT PERFORMANCE
The required ethylene-glycol (antifreeze) and water
mixture depends upon climate and vehicle operating
conditions. The coolant performance of various mix-
tures follows:
Pure Water-Water can absorb more heat than a
mixture of water and ethylene-glycol. This is for pur-
pose of heat transfer only. Water also freezes at a
higher temperature and allows corrosion.
100 percent Ethylene-Glycol-The corrosion
inhibiting additives in ethylene-glycol need the pres-
ence of water to dissolve. Without water, additives
form deposits in system. These act as insulation
causing temperature to rise to as high as 149ÉC
(300ÉF). This temperature is hot enough to melt plas-
tic and soften solder. The increased temperature can
result in engine detonation. In addition, 100 percent
ethylene-glycol freezes at -22ÉC (-8ÉF).
50/50 Ethylene-Glycol and Water-Is the recom-
mended mixture, it provides protection against freez-
ing to -37ÉC (-34ÉF). The antifreeze concentration
must alwaysbe a minimum of 44 percent, year-
round in all climates. If percentage is lower, engine
parts may be eroded by cavitation. Maximum protec-
tion against freezing is provided with a 68 percent
antifreeze concentration, which prevents freezing
down to -67.7ÉC (-90ÉF). A higher percentage will
freeze at a warmer temperature. Also, a higher per-
centage of antifreeze can cause the engine to over-
heat because specific heat of antifreeze is lower than
that of water.
CAUTION: Richer antifreeze mixtures cannot be
measured with normal field equipment and can
cause problems associated with 100 percent ethyl-
ene-glycol.
COOLANT SELECTION AND ADDITIVES
The use of aluminum cylinder blocks, cylinder
heads and water pumps requires special corrosion
protection. Only MopartAntifreeze/Coolant, 5
Year/100,000 Mile Formula (glycol base coolant with
corrosion inhibitors called HOAT, for Hybrid Organic
Additive Technology) is recommended. This coolant
offers the best engine cooling without corrosion when
mixed with 50% distilled water to obtain to obtain a
freeze point of -37ÉC (-35ÉF). If it loses color or
becomes contaminated, drain, flush, and replace with
fresh properly mixed coolant solution.
CAUTION: Do not use coolant additives that are
claimed to improve engine cooling.
7 - 32 ENGINEDR
COOLANT (Continued)
Page 439 of 2627
MICRO 420 BATTERY TESTER
The Micro 420 automotive battery tester is
designed to help the dealership technician diagnose
the cause of a defective battery. Follow the instruc-
tion manual supplied with the tester to properly
diagnose a battery. If the instruction manual is not
available, refer to the standard procedure in this sec-
tion, which includes the directions for using the
Micro 420 battery tester.
WARNING: IF THE BATTERY SHOWS SIGNS OF
FREEZING, LEAKING OR LOOSE POSTS, DO NOT
TEST, ASSIST-BOOST, OR CHARGE. THE BATTERY
MAY ARC INTERNALLY AND EXPLODE. PERSONAL
INJURY AND/OR VEHICLE DAMAGE MAY RESULT.
WARNING: EXPLOSIVE HYDROGEN GAS FORMS IN
AND AROUND THE BATTERY. DO NOT SMOKE,
USE FLAME, OR CREATE SPARKS NEAR THE BAT-
TERY. PERSONAL INJURY AND/OR VEHICLE DAM-
AGE MAY RESULT.
WARNING: THE BATTERY CONTAINS SULFURIC
ACID, WHICH IS POISONOUS AND CAUSTIC. AVOID
CONTACT WITH THE SKIN, EYES, OR CLOTHING.
IN THE EVENT OF CONTACT, FLUSH WITH WATER
AND CALL A PHYSICIAN IMMEDIATELY. KEEP OUT
OF THE REACH OF CHILDREN.
A battery that will not accept a charge is faulty,
and must be replaced. Further testing is not
required. A fully-charged battery must be load tested
to determine its cranking capacity. A battery that is
fully-charged, but does not pass the load test, is
faulty and must be replaced. Always test battery
using the Micro 420 battery tester before attempting
to replace a battery under the manufactures war-
ranty provisions.
NOTE: Completely discharged batteries may take
several hours to accept a charge. Refer to Standard
Procedures for the proper battery charging proce-
dures.
STANDARD PROCEDURE
STANDARD PROCEDURE - BATTERY
CHARGING
Battery charging can be performed fast or slow, in
terms of time.Slowbattery charging is the best
means of restoring a battery to full potential. Fast
battery charging should only be performed when
absolutely necessary due to time restraints. A battery
is fully-charged when:²All of the battery cells are gassing freely during
battery charging.
²A green color is visible in the sight glass of the
battery built-in test indicator.
²Three hydrometer tests, taken at one-hour inter-
vals, indicate no increase in the temperature-cor-
rected specific gravity of the battery electrolyte.
²Open-circuit voltage of the battery is 12.65 volts
or above.
WARNING: NEVER EXCEED TWENTY AMPERES
WHEN CHARGING A COLD (-1É C [30É F] OR
LOWER) BATTERY. THE BATTERY MAY ARC INTER-
NALLY AND EXPLODE. PERSONAL INJURY AND/OR
VEHICLE DAMAGE MAY RESULT.
CAUTION: Always disconnect and isolate the bat-
tery negative cable before charging a battery. Do
not exceed sixteen volts while charging a battery.
Damage to the vehicle electrical system compo-
nents may result.
CAUTION: Battery electrolyte will bubble inside the
battery case during normal battery charging. Elec-
trolyte boiling or being discharged from the battery
vents indicates a battery overcharging condition.
Immediately reduce the charging rate or turn off the
charger to evaluate the battery condition. Damage
to the battery may result from overcharging.
CAUTION: The battery should not be hot to the
touch. If the battery feels hot to the touch, turn off
the charger and let the battery cool before continu-
ing the charging operation. Damage to the battery
may result.
NOTE: Models equipped with the diesel engine are
equipped with two 12-volt batteries, connected in
parallel (positive-to-positive and negative-to-nega-
tive). In order to ensure proper charging of each
battery, these batteries MUST be disconnected from
each other, as well as from the vehicle electrical
system while being charged.
Some battery chargers are equipped with polarity-
sensing circuitry. This circuitry protects the battery
charger and the battery from being damaged if they
are improperly connected. If the battery state-of-
charge is too low for the polarity-sensing circuitry to
detect, the battery charger will not operate. This
makes it appear that the battery will not accept
charging current. See the instructions provided by
the manufacturer of the battery charger for details
on how to bypass the polarity-sensing circuitry.
8F - 8 BATTERY SYSTEMDR
BATTERY (Continued)
Page 473 of 2627
INSTALLATION
(1) Refer to the fuse and relay layout map on the
inner surface of the integrated power module (IPM)
for rear window defogger relay identification and
location.
(2) Position the rear window defogger relay into
the proper receptacle in the IPM.
(3) Align the rear window defogger relay terminals
with the terminal cavities in the IPM receptacle.
(4) Push down firmly on the rear window defogger
relay until the terminals are fully seated in the ter-
minal cavities in the IPM receptacle.
(5) Install the cover onto the IPM.
(6) Reconnect the negative battery cable.
REAR WINDOW DEFOGGER
SWITCH
DESCRIPTION
The rear window defogger switch is integrated into
the A/C-heater control mounted in the center of the
instrument panel. The rear window defogger switch
and the rear window defogger LED indicator cannot
be repaired and, if faulty or damaged, the A/C-heater
control must be replaced.
OPERATION
An LED indicator will illuminate when the rear
window defogger switch is activated. The switch
energizes the timing circuit integral to the A/C-
heater control which then activates the rear window
defogger relay. The rear window defogger relay con-
trols the current to flow to the grids of the rear win-
dow defogger. The rear window defogger system will
operate for approximately ten minutes or until the
rear window defogger switch or ignition switch is
turned off. Refer to 8 - ELECTRICAL/HEATED
GLASS - DIAGNOSIS AND TESTING for diagnosis
and testing of the rear window defogger switch.
The rear window defogger switch cannot be
repaired and, if faulty or damaged, it must be
replaced. (Refer to 24 - HEATING & AIR CONDI-
TIONING/CONTROLS/A/C HEATER CONTROL -
REMOVAL).
REAR WINDOW DEFOGGER
GRID
STANDARD PROCEDURE - GRID LINE AND
TERMINAL REPAIR
REAR WINDOW DEFOGGER GRID LINE REPAIR
WARNING: THE REPAIR KIT CONTAINS EPOXY
RESIN AND AMINE TYPE HARDENER WHICH MAY
CAUSE SKIN OR EYE IRRITATION AND CAN BE
HARMFUL IF SWALLOWED. USE WITH ADEQUATE
VENTILATION. DO NOT USE NEAR FIRE OR OPEN
FLAME THE CONTENTS CONTAIN FLAMMABLE
SOLVENTS. KEEP OUT OF REACH OF CHILDREN.
²DO NOT TAKE INTERNALLY, IF SWALLOWED
INDUCE VOMITING AND CALL A PHYSICIAN IMME-
DIATELY.
²IF SKIN CONTACT OCCURS, WASH AFFECTED
AREAS WITH SOAP AND WATER.
²IF EYE CONTACT OCCURS, FLUSH WITH
PLENTY OF WATER.
The repair of the grid lines is possible using the
MopartGrid Line Repair Package or an equivalent.
(1) Mask the repair area so the conductive epoxy
can be extended onto the grid line(s) or the bus bar
(Fig. 4).
(2) Follow the instructions in the repair kit for
preparing the damaged area.
(3) Remove the package separator clamp and mix
the conductive epoxy thoroughly. Fold in half and cut
the center corner to dispense the epoxy.
(4) Apply the conductive epoxy through the slit in
the masking tape. Overlap both ends of the break(s)
by 19 mm (3/4 inch).
(5) Carefully remove the masking tape from the
grid line(s).
CAUTION: To prevent the glass from fracturing, do
not allow the glass surface to exceed 204É C (400É
F).
(6) Allow the epoxy to cure 24 hours at room tem-
perature or use a heat gun with a 260É to 371É C
(500É to 700É F) range for 15 minutes. Hold the heat
gun approximately 254 mm (10 inches) from the
repaired area.
(7) After the conductive epoxy is properly cured,
verify operation of the rear window defogger.
8G - 4 HEATED GLASSDR
REAR WINDOW DEFOGGER RELAY (Continued)
Page 474 of 2627
REAR WINDOW DEFOGGER GRID TERMINAL REPAIR
WARNING: THE REPAIR KIT CONTAINS EPOXY
RESIN AND AMINE TYPE HARDENER WHICH MAY
CAUSE SKIN OR EYE IRRITATION AND CAN BE
HARMFUL IF SWALLOWED. USE WITH ADEQUATE
VENTILATION. DO NOT USE NEAR FIRE OR OPEN
FLAME THE CONTENTS CONTAIN FLAMMABLE
SOLVENTS. KEEP OUT OF REACH OF CHILDREN.
²DO NOT TAKE INTERNALLY, IF SWALLOWED
INDUCE VOMITING AND CALL A PHYSICIAN IMME-
DIATELY.
²IF SKIN CONTACT OCCURS, WASH AFFECTED
AREAS WITH SOAP AND WATER.
²IF EYE CONTACT OCCURS, FLUSH WITH
PLENTY OF WATER.If the rear window defogger grid terminal(s) is
damaged or separated from the rear window, the
repair of the grid terminals is possible using the
MopartGrid Line Repair Package or an equivalent.
(1) If the grid terminal(s) is broken and a portion
of the terminal is still attached to the heating grid,
remove the portion of the clip remaining in the wire
harness connector(s).
(2) Mask the areas so the conductive epoxy can be
extended onto the adjacent grid line(s) as well as the
bus bar.
(3) Apply a thin layer of conductive epoxy to the
area where the terminal(s) where fastened and to the
adjacent grid line(s).
NOTE: To prevent the terminal(s) from moving while
the epoxy is curing, a wedge or clamp must be
used.
(4) Apply a thin layer of conductive epoxy on the
terminal(s) and properly orient the terminal(s) at the
desired location(s).
CAUTION: To prevent the glass from fracturing, do
not allow the glass surface to exceed 204É C (400É
F).
(5) Allow the epoxy to cure 24 hours at room tem-
perature or use a heat gun with a 260É to 371É C
(500É to 700É F) range for 15 minutes. Hold the heat
gun approximately 254 mm (10 inches) from repaired
area.
NOTE: To ensure proper installation, do not attach
the wire harness connector(s) to the terminal(s)
until the epoxy is completely cured.
(6) After the conductive epoxy has properly cured,
remove the wedge or clamp from the terminal(s),
reconnect the wire harness connector(s) and verify
operation of the rear window defogger.
Fig. 4 Grid Line Repair
1 - BREAK
2 - GRID LINE
3 - MASKING TAPE
DRHEATED GLASS 8G - 5
REAR WINDOW DEFOGGER GRID (Continued)
Page 620 of 2627
RESTRAINTS
TABLE OF CONTENTS
page page
RESTRAINTS
DESCRIPTION..........................2
OPERATION............................4
WARNING
WARNINGS - RESTRAINT SYSTEM........5
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM...................6
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS.........................6
STANDARD PROCEDURE - SERVICE
AFTER A SUPPLEMENTAL RESTRAINT
DEPLOYMENT.........................7
STANDARD PROCEDURE - VERIFICATION
TEST................................9
ACM COVER
REMOVAL.............................10
INSTALLATION.........................10
AIRBAG CONTROL MODULE
DESCRIPTION.........................11
OPERATION...........................11
REMOVAL.............................12
INSTALLATION.........................13
AUTOMATIC LOCKING RETRACTOR
DESCRIPTION.........................14
OPERATION...........................14
CHILD RESTRAINT ANCHOR
DESCRIPTION.........................15
OPERATION...........................17
REMOVAL.............................17
INSTALLATION.........................18
CLOCKSPRING
DESCRIPTION.........................18
OPERATION...........................19
STANDARD PROCEDURE - CLOCKSPRING
CENTERING.........................19
REMOVAL.............................20
INSTALLATION.........................21
DRIVER AIRBAG
DESCRIPTION.........................23
OPERATION...........................23
REMOVAL.............................24
DISASSEMBLY.........................25
ASSEMBLY............................26
INSTALLATION.........................28
FRONT CENTER SEAT BELT & RETRACTOR
REMOVAL.............................29
INSTALLATION.........................29FRONT CENTER SEAT BELT
REMOVAL.............................30
INSTALLATION.........................31
FRONT OUTBOARD SEAT BELT &
RETRACTOR
REMOVAL
REMOVAL - STANDARD CAB............32
REMOVAL - QUAD CAB................33
INSTALLATION
INSTALLATION - STANDARD CAB.........35
INSTALLATION - QUAD CAB.............36
FRONT OUTBOARD SEAT BELT BUCKLE
REMOVAL.............................37
INSTALLATION.........................38
PASSENGER AIRBAG
DESCRIPTION.........................39
OPERATION...........................40
REMOVAL.............................40
INSTALLATION.........................41
PASSENGER AIRBAG ON/OFF SWITCH
DESCRIPTION.........................42
OPERATION...........................43
REMOVAL.............................43
INSTALLATION.........................44
REAR CENTER SEAT BELT & RETRACTOR
REMOVAL.............................44
INSTALLATION.........................45
REAR OUTBOARD SEAT BELT & RETRACTOR
REMOVAL.............................46
INSTALLATION.........................47
REAR SEAT BELT BUCKLE
REMOVAL
REMOVAL - CENTER & LEFT OUTBOARD . . 48
REMOVAL - CENTER ANCHOR & RIGHT
OUTBOARD..........................49
INSTALLATION
INSTALLATION - CENTER & LEFT
OUTBOARD..........................50
INSTALLATION - CENTER ANCHOR &
RIGHT OUTBOARD....................50
SEAT BELT SWITCH
DESCRIPTION.........................51
OPERATION...........................51
DIAGNOSIS AND TESTING - SEAT BELT
SWITCH............................51
SEAT BELT TENSIONER
DESCRIPTION.........................52
OPERATION...........................53
DRRESTRAINTS 8O - 1
Page 621 of 2627
SEAT BELT TENSION REDUCER
DESCRIPTION.........................53
OPERATION...........................54
DIAGNOSIS AND TESTING - SEAT BELT
TENSION REDUCER...................54
SEAT BELT TURNING LOOP ADJUSTER
REMOVAL.............................55
INSTALLATION.........................55
SIDE CURTAIN AIRBAG
DESCRIPTION.........................56
OPERATION...........................56REMOVAL.............................57
INSTALLATION.........................58
SIDE IMPACT SENSOR
DESCRIPTION.........................59
OPERATION...........................59
REMOVAL
REMOVAL - STANDARD CAB............59
REMOVAL - QUAD CAB................60
INSTALLATION
INSTALLATION - STANDARD CAB.........61
INSTALLATION - QUAD CAB.............61
RESTRAINTS
DESCRIPTION
An occupant restraint system is standard factory-
installed safety equipment on this model. Available
occupant restraints for this model include both active
and passive types. Active restraints are those which
require the vehicle occupants to take some action to
employ, such as fastening a seat belt; while passive
restraints require no action by the vehicle occupants
to be employed (Fig. 1).
ACTIVE RESTRAINTS
The active restraints for this model include:
²Front Seat Belts- Both outboard front seating
positions are equipped with three-point seat belt sys-
tems employing a lower B-pillar mounted inertia
latch-type emergency locking retractor, height-adjust-
able upper B-pillar mounted turning loops, a fixed
lower seat belt anchor secured to the lower B-pillar
(standard cab) or floor panel adjacent to the B-pillar
(quad cab), and a traveling end-release seat belt
buckle secured to the inboard seat track. The driver
side retractor for standard cab models includes an
electrically actuated seat belt tension reducer. The
passenger side front seat retractor for all models is
also switchable from an emergency locking retractor
to an automatic locking retractor. The front seat belt
buckle for the driver side of all models includes an
integral seat belt switch that detects whether its seat
belt has been fastened. The center front seating posi-
tion for standard cab models is also equipped with a
three-point seat belt employing a floor panel
mounted inertia latch-type retractor, a routing
bracket and bezel near the top of the cab back panel,
and two fixed end-release buckles secured to the cen-
ter seat cushion frame. The center front seating posi-
tion for quad cab models is equipped with a fixed lap
belt and an end-release buckle secured to the center
seat cushion frame.
²Rear Seat Belts- All three rear seating posi-
tions are equipped with three-point seat belt sys-
tems. The outboard seating position belts employ a
lower C-pillar mounted inertia latch-type emergencylocking retractor, a fixed position upper C-pillar
mounted turning loop, and a fixed lower seat belt
anchor secured to the lower C-pillar. The rear seat
center seating position belt has a rear floor panel
mounted inertia latch-type emergency locking retrac-
tor and a routing bracket and bezel on the top of the
cab back panel. The end-release buckle units for the
right outboard seating position and the center seat-
ing position lower anchor are integral to the center
retractor mounting bracket on the rear floor panel.
The end-release buckle units for the center and left
outboard seating positions are individually secured to
the rear floor panel on models with the standard
equipment rear bench seat, or secured with the rear
seat mounting hardware on models with the optional
60/40 split rear bench seat.
²Child Restraint Anchors- All standard cab
models are equipped with two, fixed-position, child
seat upper tether anchors that are integral to the
upper cab back panel reinforcement and concealed
behind individual trim cover and bezel units that are
integral to the cab back trim panel. All quad cab
models are equipped with three child seat upper
tether anchor straps that are secured to the upper
cab back panel reinforcement, behind the upright
rear seat back. Two lower anchors are also provided
for the front outboard seating position of standard
cab models, and for each rear outboard seating posi-
tion on quad cab models. These lower anchors are
accessed from the front of the seat where the seat
back meets the seat cushion. The child seat tether
and lower anchors for the front seat are deleted on
quad cab models.
PASSIVE RESTRAINTS
The passive restraints available for this model
include the following:
²Dual Front Airbags- Multistage driver and
front passenger airbags are available for this model.
This airbag system is a passive, inflatable, Supple-
mental Restraint System (SRS) and vehicles with
this equipment can be readily identified by the ªSRS
- AIRBAGº logo molded into the driver airbag trim
cover in the center of the steering wheel and also
8O - 2 RESTRAINTSDR
Page 623 of 2627
²Airbag Indicator- The airbag indicator is inte-
gral to the ElectroMechanical Instrument Cluster
(EMIC), which is located on the instrument panel in
front of the driver.
²Clockspring- The clockspring is located near
the top of the steering column, directly beneath the
steering wheel.
²Driver Airbag- The driver airbag is located in
the center of the steering wheel, beneath the driver
airbag trim cover.
²Driver Knee Blocker- The driver knee blocker
is a structural unit secured to the back side of and
integral to the instrument panel steering column
opening cover.
²Passenger Airbag- The passenger airbag is
located on the instrument panel, beneath the passen-
ger airbag door on the instrument panel above the
glove box on the passenger side of the vehicle.
²Passenger Airbag On/Off Switch- Standard
cab models without a rear seat are equipped with a
passenger airbag on/off switch, which is located on
the right side of the instrument panel center bezel.
²Passenger Knee Blocker- The passenger knee
blocker is a structural reinforcement that is integral
to and concealed within the glove box door.
²Seat Belt Tensioner- The seat belt tensioner
is integral to the front outboard seat belt retractor
units on vehicles equipped with dual front airbags.
²Side Impact Sensor- Two side impact sensors
are used on vehicles equipped with the optional side
curtain airbags, one left side and one right side. One
sensor is located behind the B-pillar trim near the
base of each B-pillar.
²Side Curtain Airbag- In vehicles equipped
with this option, a side curtain airbag is located on
each inside roof side rail above the headliner, and
extends from the A-pillar to the B-pillar on standard
cab models, and from the A-pillar to the C-pillar on
quad cab models.The ACM and the EMIC each contain a central
processing unit and programming that allow them to
communicate with each other using the Programma-
ble Communications Interface (PCI) data bus net-
work. This method of communication is used by the
ACM for control of the airbag indicator on all models
equipped with dual front airbags. (Refer to 8 - ELEC-
TRICAL/ELECTRONIC CONTROL MODULES/
COMMUNICATION - DESCRIPTION).
Hard wired circuitry connects the supplemental
restraint system components to each other through
the electrical system of the vehicle. These hard wired
circuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system,
and to the supplemental restraint system compo-
nents through the use of a combination of soldered
splices, splice block connectors, and many different
types of wire harness terminal connectors and insu-
lators. Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, further
details on wire harness routing and retention, as well
as pin-out and location views for the various wire
harness connectors, splices and grounds.
OPERATION
ACTIVE RESTRAINTS
The primary passenger restraints in this or any
other vehicle are the standard equipment factory-in-
stalled seat belts and child restraint anchors. Seat
belts and child restraint anchors are referred to as
an active restraint because the vehicle occupants are
required to physically fasten and properly adjust
these restraints in order to benefit from them. See
the owner's manual in the vehicle glove box for more
information on the features, use and operation of all
of the factory-installed active restraints.
PASSIVE RESTRAINTS
The passive restraints are referred to as a supple-
mental restraint system because they were designed
and are intended to enhance the protection for the
occupants of the vehicleonlywhen used in conjunc-
tion with the seat belts. They are referred to as pas-
sive restraints because the vehicle occupants are not
required to do anything to make them operate; how-
ever, the vehicle occupants must be wearing their
seat belts in order to obtain the maximum safety
benefit from the factory-installed supplemental
restraint system.
The supplemental restraint system electrical cir-
cuits are continuously monitored and controlled by a
microprocessor and software contained within the
Fig. 2 SRS Logo
8O - 4 RESTRAINTSDR
RESTRAINTS (Continued)
Page 624 of 2627
Airbag Control Module (ACM). An airbag indicator in
the ElectroMechanical Instrument Cluster (EMIC)
illuminates for about six seconds as a bulb test each
time the ignition switch is turned to the On or Start
positions. Following the bulb test, the airbag indica-
tor is turned on or off by the ACM to indicate the
status of the supplemental restraint system. If the
airbag indicator comes on at any time other than
during the bulb test, it indicates that there is a prob-
lem in the supplemental restraint system electrical
circuits. Such a problem may cause airbags not to
deploy when required, or to deploy when not
required.
Deployment of the supplemental restraints
depends upon the angle and severity of an impact.
Deployment is not based upon vehicle speed; rather,
deployment is based upon the rate of deceleration as
measured by the forces of gravity (G force) upon the
impact sensors. When an impact is severe enough,
the microprocessor in the ACM signals the inflator of
the appropriate airbag units to deploy their airbag
cushions. The outboard front seat belt tensioners are
provided with a deployment signal by the ACM in
conjunction with the driver and passenger front air-
bags. During a frontal vehicle impact, the knee block-
ers work in concert with properly fastened and
adjusted seat belts to restrain both the driver and
the front seat passenger in the proper position for an
airbag deployment. The knee blockers also absorb
and distribute the crash energy from the driver and
the front seat passenger to the structure of the
instrument panel. The seat belt tensioner removes
the slack from the outboard front seat belts to pro-
vide further assurance that the driver and front seat
passenger are properly positioned and restrained for
an airbag deployment.
Typically, the vehicle occupants recall more about
the events preceding and following a collision than
they do of an airbag deployment itself. This is
because the airbag deployment and deflation occur
very rapidly. In a typical 48 kilometer-per-hour (30
mile-per-hour) barrier impact, from the moment of
impact until the airbags are fully inflated takes
about 40 milliseconds. Within one to two seconds
from the moment of impact, the airbags are almost
entirely deflated. The times cited for these events are
approximations, which apply only to a barrier impact
at the given speed. Actual times will vary somewhat,
depending upon the vehicle speed, impact angle,
severity of the impact, and the type of collision.
When the ACM monitors a problem in any of the
supplemental restraint system circuits or compo-
nents, including the seat belt tensioners, it stores a
fault code or Diagnostic Trouble Code (DTC) in its
memory circuit and sends an electronic message to
the EMIC to turn on the airbag indicator. Propertesting of the supplemental restraint system compo-
nents, the Programmable Communications Interface
(PCI) data bus, the electronic message inputs to and
outputs from the EMIC or the ACM, as well as the
retrieval or erasure of a DTC from the ACM or EMIC
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of all of the factory-installed passive restraints.
WARNING
WARNINGS - RESTRAINT SYSTEM
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, DURING AND FOLLOWING ANY SEAT BELT
OR CHILD RESTRAINT ANCHOR SERVICE, CARE-
FULLY INSPECT ALL SEAT BELTS, BUCKLES,
MOUNTING HARDWARE, RETRACTORS, TETHER
STRAPS, AND ANCHORS FOR PROPER INSTALLA-
TION, OPERATION, OR DAMAGE. REPLACE ANY
BELT THAT IS CUT, FRAYED, OR TORN.
STRAIGHTEN ANY BELT THAT IS TWISTED.
TIGHTEN ANY LOOSE FASTENERS. REPLACE ANY
BELT THAT HAS A DAMAGED OR INOPERATIVE
BUCKLE OR RETRACTOR. REPLACE ANY BELT
THAT HAS A BENT OR DAMAGED LATCH PLATE
OR ANCHOR PLATE. REPLACE ANY CHILD
RESTRAINT ANCHOR OR THE UNIT TO WHICH THE
ANCHOR IS INTEGRAL THAT HAS BEEN BENT OR
DAMAGED. NEVER ATTEMPT TO REPAIR A SEAT
BELT OR CHILD RESTRAINT COMPONENT.
ALWAYS REPLACE DAMAGED OR FAULTY SEAT
BELT AND CHILD RESTRAINT COMPONENTS WITH
THE CORRECT, NEW AND UNUSED REPLACEMENT
PARTS LISTED IN THE DAIMLERCHRYSLER MOPAR
PARTS CATALOG.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
DRRESTRAINTS 8O - 5
RESTRAINTS (Continued)
Page 633 of 2627
panel transmission tunnel. Tighten the screws to 12
N´m (9 ft. lbs.).
(4) From the left side of the floor panel transmis-
sion tunnel, reach behind the module to access and
tighten the screw that secures the right side of the
ACM to the bracket on the floor panel transmission
tunnel. Tighten the screw to 12 N´m (9 ft. lbs.).
(5) Reach through the rearward facing opening
below the instrument panel center stack support
bracket on the top of the floor panel transmission
tunnel to access and reconnect the two instrument
panel wire harness connectors for the ACM to the
ACM connector receptacle located on the rearward
facing side of the module. Be certain that the latches
on the connectors are each fully engaged.
(6) On models with an automatic transmission,
reinstall the ACM cover onto the instrument panel.
(Refer to 8 - ELECTRICAL/RESTRAINTS/ACM
COVER - INSTALLATION).
(7) On models with a manual transmission, rein-
stall the floor console onto the top of the floor panel
transmission tunnel. (Refer to 23 - BODY/INTERI-
OR/FLOOR CONSOLE - INSTALLATION).
(8) Do not reconnect the battery negative cable at
this time. The supplemental restraint system verifi-
cation test procedure should be performed following
service of any supplemental restraint system compo-
nent. (Refer to 8 - ELECTRICAL/RESTRAINTS -
STANDARD PROCEDURE - VERIFICATION TEST).
AUTOMATIC LOCKING
RETRACTOR
DESCRIPTION
The seat belt retractors used in all seating posi-
tions include an inertia-type, emergency locking
mechanism as standard equipment (Fig. 9). However,
the retractor locking mechanism for the passenger
side front seating position is mechanically switchable
from an emergency locking retractor to an automatic
locking retractor. The primary function of this fea-
ture is to securely accommodate a child seat in the
passenger side front seating position of the vehicle
without the need for a self-cinching seat belt tip half
latch plate unit or another supplemental device that
would be required to prevent the seat belt webbing
from unwinding freely from the retractor spool of an
inertia-type emergency locking retractor mechanism.
The automatic locking mechanism is integral to the
passenger side front seat belt and retractor unit and
is concealed beneath a molded plastic cover located
on the same side of the retractor spool as the seat
belt tensioner housing. The retractor is secured to
the inner B-pillar on the right side of the vehicle and
is concealed beneath the molded plastic inner B-pil-lar trim. The automatic locking mechanism cannot be
adjusted or repaired and, if faulty or damaged, the
entire passenger side front seat belt and retractor
unit must be replaced.
OPERATION
The automatic locking mode of the retractor is
engaged and the retractor is switched from operating
as a standard inertia-type emergency locking retrac-
tor by first buckling the combination lap and shoul-
der belt buckle. Then grasp the shoulder belt and
pull all of the webbing out of the retractor. Once all
of the belt webbing is extracted from the spool, the
retractor will automatically become engaged in the
pre-locked automatic locking mode and will make an
audible clicking or ratcheting sound as the shoulder
belt is allowed to retract to confirm that the auto-
matic locking mode is now engaged. Once the auto-
matic locking mode is engaged, the retractor will
remain locked and the belt will remain tight around
whatever it is restraining.
The retractor is returned to standard emergency
locking mode by unbuckling the combination lap and
shoulder belt buckle and allowing the belt webbing to
be almost fully retracted onto the retractor spool. The
emergency locking mode is confirmed by the absence
of the audible clicking or ratcheting sound as the belt
webbing retracts. This mode will allow the belt to
unwind from and wind onto the retractor spool freely
unless and until a predetermined inertia load is
sensed, or until the retractor is again switched to the
automatic locking mode.
Fig. 9 Automatic Locking Retractor
1 - TENSIONER HOUSING OR CHAMBER
2 - GAS GENERATOR
3 - TENSIONER PIGTAIL WIRE
4 - SPOOL
5 - TENSION REDUCER (DRIVER SIDE ON STANDARD CAB
ONLY)
6 - REDUCER CONNECTOR RECEPTACLE
7 - RETRACTOR LOCKING MECHANISM COVER
8O - 14 RESTRAINTSDR
AIRBAG CONTROL MODULE (Continued)