light DODGE RAM 1999 Service Repair Manual

pulley for the accessory drive belt, as these bolts are under
tension. If necessary to remove these bolts, accessory drive
belt must be removed first.
2) Remove ignition coil retaining bolts or nuts with ignition
coil from the ignition coil mounting bracket. On 3.9L, 5.2L and 5.9L
with light-duty emissions, DO NOT remove ignition coil-to-cylinder
head mounting bracket bolts, as these bolts are under tension. On all
applications, to install, reverse removal procedure. Tighten ignition
coil retaining bolts or nuts to specification. See TORQUE
SPECIFICATIONS.
Removal & Installation (Ram Pickup 8.0L)
1) Two separate ignition coils are located above passenger's
side valve cover. Each ignition coil can be serviced separately. On
all ignition coil applications, disconnect spark plug wires and
electrical connector from ignition coil.
2) Remove ignition coil retaining bolts and ignition coil
from ignition coil mounting bracket. To install, reverse removal
procedure. Ensure ignition coil is mounted on ignition coil mounting
bracket with electrical connector facing downward. Tighten ignition
coil retaining bolts to specification. See TORQUE SPECIFICATIONS.
FUEL SYSTEM
FUEL SYSTEM PRESSURE RELEASE
WARNING: Always release fuel pressure before disconnecting any fuel
injection-related component. DO NOT allow fuel to contact
engine or electrical components.
1) Remove fuel cap from fuel tank. Note location of spring
loaded flapper valve inside fuel tank filler tube assembly. Flapper
valve is located just below the fuel cap area on fuel tank filler tube
assembly. Flapper valve is used as a secondary way of sealing the fuel
tank if fuel cap was not properly tightened.
WARNING: When opening flapper valve inside fuel tank filler tube
assembly, ensure a non-metallic object is used to prevent any
sparks.
2) Using a non-metallic object, push flapper valve inside
filler tube assembly downward to release any pressure from the fuel
tank. Ensure all pressure is released from fuel tank.
3) Remove fuel pump relay from Power Distribution Center
(PDC). Fuel pump relay may be identified by label on inside of PDC
cover. See POWER DISTRIBUTION CENTER (PDC) LOCATION table.
4) On all models, start engine and allow engine to idle until
engine stalls. Attempt to restart engine until engine will no longer
run. Turn ignition off.
CAUTION: Ensure steps 1) through 4) are performed before proceeding.
Steps 3) and 4) must be performed to ensure most of the fuel
pressure is released from fuel rails to prevent an excessive
amount of fuel being delivered into the cylinders.
5) Remaining fuel pressure is released by energizing a fuel
injector. Disconnect electrical connector at any fuel injector.
6) Connect jumper wire between one electrical terminal on
fuel injector and positive battery terminal. Connect another jumper
wire on remaining electrical terminal on fuel injector.

line on fuel rail using proper procedure. Go to step 5).
4) Release fuel pressure from fuel system. See FUEL SYSTEM
PRESSURE RELEASE. Ensure negative battery cable is disconnected.
Remove fuel tank cap to release any residual fuel tank pressure.
5) Open fuel tank filler door. Fuel tank filler tube assembly
is mounted to a plastic bezel behind fuel tank filler door. See
Fig. 36. Note location of bezel-to-body screw. See Fig. 36. Remove the
3 bezel-to-body screws at the outer circumference of the plastic
bezel. DO NOT remove fuel tank filler tube assembly-to-bezel screws.
Fig. 36: Locating Plastic Bezel & Bezel Screws (Dakota)
Courtesy of Chrysler Corp.
6) Raise and support vehicle. Support fuel tank with
transmission jack. Remove fuel tank strap retaining nuts. Position
fuel tank straps toward outside of vehicle. Slightly lower fuel tank.
If fuel tank was not previously drained, ensure fuel tank cap is
installed to prevent spilling of any fuel.
7) Disconnect fuel line from fuel filter/fuel pressure

1) To install, reverse removal procedure. If installing small
vent tube and large fill tube on fuel tank, ensure fuel tank fittings
are clean.
2) Install disconnect fitting on fuel tank fitting until
disconnect fitting snaps onto fuel tank fitting. Pull on small vent
tube or and large fill tube to ensure disconnect fitting is locked on
fuel tank fitting. To verify proper installation of disconnect
fitting, ensure the distance between release sleeve and top of fuel
tank fitting is .50" (12.7 mm) on small vent tube or .25" (6.4 mm) o\
n
large fill tube. See Fig. 37.
3) Install fuel lines on fuel filter/fuel pressure regulator
on fuel pump module using proper procedure. See FUEL LINE DISCONNECT
FITTINGS under FUEL SYSTEM.
CAUTION: DO NOT overtighten fuel tank strap retaining nuts during
installation.
4) Tighten fuel tank strap retaining nuts to specification.
See TORQUE SPECIFICATIONS. To install remaining components, reverse
removal procedure. Start engine and check for fuel leaks.
Removal (Durango)
1) Fuel tank may be drained by removing vent hose from rear
of fuel tank, or by pumping fuel from fuel tank using the fuel pump if
fuel pump is operating. If removing vent hose from fuel tank to drain
the fuel, go to step 4). If using fuel pump to drain the fuel tank, go
to next step.
2) Disconnect fuel line from fuel rail. See FUEL LINE AT FUEL
RAIL under FUEL SYSTEM. Connect Fuel Hose (6541, 6539, 6631 or 6923)
for proper engine application at fuel line fitting on fuel rail. Place
remaining end of fuel hose in an approved gasoline container.
3) Connect scan tool to Data Link Connector (DLC). DLC is a
16-pin connector attached to bottom of driver's side of the instrument
panel, just to the right of the brake pedal. Using scan tool
manufacturer's instructions, activate the fuel pump and pump fuel from
fuel tank. Once fuel tank is empty, remove scan tool. Reinstall fuel
line on fuel rail using proper procedure. Go to step 5).
4) Release fuel pressure from fuel system. See FUEL SYSTEM
PRESSURE RELEASE. Ensure negative battery cable is disconnected.
Remove fuel tank cap to release any residual fuel tank pressure.
5) Raise and support vehicle. Remove necessary skid plates
for access to fuel tank. Disconnect vent and filler hose from rear of
fuel tank. If fuel tank was not previously drained, place drain hose
in vent hose fitting at rear of fuel tank. Drain fuel from fuel tank
into an approved gasoline container.
6) Support fuel tank with transmission jack. Remove fuel tank
strap retaining nuts. Position fuel tank straps toward outside of
vehicle. Slightly lower fuel tank. Ensure rear of fuel tank is higher
than front of fuel tank to prevent any spilling any remaining fuel in
fuel tank.
7) Disconnect fuel line from fuel filter/fuel pressure
regulator on fuel pump module using proper procedure for fuel line
disconnect fitting. See FUEL LINE DISCONNECT FITTINGS. Fuel pump
module is located on top of fuel tank. See Fig. 28. Disconnect
electrical connector at fuel pump module. Disconnect vapor line from
rollover valves on top of fuel tank and EVAP line from fuel pump
module. Lower fuel tank from vehicle.
CAUTION: DO NOT overtighten fuel tank strap retaining nuts during
installation.
Installation
1) To install, reverse removal procedure. Install fuel lines

on fuel filter/fuel pressure regulator on fuel pump module using
proper procedure. See FUEL LINE DISCONNECT FITTINGS.
2) Tighten fuel tank strap retaining nuts to specification.
See TORQUE SPECIFICATIONS. Start engine and check for fuel leaks.
Removal (Ram Pickup)
1) Fuel tank may be drained by lowering fuel tank, or by
pumping fuel from fuel tank using the fuel pump if fuel pump is
operating. If lowering fuel tank to drain the fuel, go to step 4). If
using fuel pump to drain the fuel tank, go to next step.
2) Disconnect fuel line from fuel rail. See FUEL LINE AT FUEL
RAIL. Connect Fuel Hose (6541, 6539, 6631 or 6923) for proper engine
application at fuel line fitting on fuel rail. Place remaining end of
fuel hose in an approved gasoline container.
3) Connect scan tool to Data Link Connector (DLC). DLC is a
16-pin connector attached to bottom of driver's side of the instrument
panel, just straight above the accelerator pedal. Using scan tool
manufacturer's instructions, activate the fuel pump and pump fuel from
fuel tank. Once fuel tank is empty, remove scan tool. Reinstall fuel
line on fuel rail using proper procedure. Go to step 5).
4) Release fuel pressure from fuel system. See FUEL SYSTEM
PRESSURE RELEASE. Ensure negative battery cable is disconnected.
Remove fuel tank cap to release any residual fuel tank pressure.
5) Raise and support vehicle. Open fuel tank filler door.
Remove fuel tank filler tube assembly-to-body screws. Support fuel
tank with transmission jack. Remove fuel tank strap retaining nuts.
6) Slightly lower fuel tank. If fuel tank was not previously
drained, slightly rotate fuel tank so vent hose and filler hose on
fuel tank are above the fuel level in the fuel tank to prevent fuel
leakage when hoses are disconnected. Vent hose and filler hose attach
to fitting on the fuel tank. See Fig. 29.
7) Disconnect vent hose from vent hose fitting on fuel tank.
If fuel tank was previously drained, go to next step. If fuel tank was
not previously drained, place drain hose in vent hose fitting on fuel
tank. Drain fuel from fuel tank into an approved gasoline container.
Go to next step.
8) Disconnect filler hose from filler hose fitting on fuel
tank. Disconnect electrical connector at fuel pump module. Fuel pump
module is located on top of fuel tank. See Fig. 29.
9) Disconnect fuel line from fuel filter/fuel pressure
regulator on fuel pump module using proper procedure for fuel line
disconnect fitting. See FUEL LINE DISCONNECT FITTINGS under FUEL
SYSTEM.
10) Disconnect necessary vapor hoses from rollover valves on
top of fuel tank or fuel pump module. See Fig. 29. Lower fuel tank
from vehicle.
CAUTION: DO NOT overtighten fuel tank strap retaining nuts during
installation.
Installation
1) To install, reverse removal procedure. Install fuel lines
on fuel filter/fuel pressure regulator on fuel pump module using
proper procedure. See FUEL LINE DISCONNECT FITTINGS.
2) Tighten fuel tank strap retaining nuts to specification.
See TORQUE SPECIFICATIONS. Start engine and check for fuel leaks.
Removal (Ram Van & Ram Wagon)
1) Fuel tank may be drained by siphoning fuel out through
small vent hose on fuel and vent hose fitting assembly on fuel tank,
or by pumping fuel from fuel tank using the fuel pump if fuel pump is
operating. If siphoning fuel out through small vent hose on fuel and
vent hose fitting assembly on fuel tank, go to step 4). If using fuel

pump to drain the fuel tank, go to next step.
2) Disconnect fuel line from fuel rail. See FUEL LINE AT FUEL
RAIL. Connect Fuel Hose (6541, 6539, 6631 or 6923) for proper engine
application at fuel line fitting on fuel rail. Place remaining end of
fuel hose in an approved gasoline container.
3) Connect scan tool to Data Link Connector (DLC). DLC is a
16-pin connector attached to bottom of driver's side of the instrument
panel, just straight above the accelerator pedal. Using scan tool
manufacturer's instructions, activate the fuel pump and pump fuel from
fuel tank. Once fuel tank is empty, remove scan tool. Reinstall fuel
line on fuel rail using proper procedure. Go to step 5).
4) Release fuel pressure from fuel system. See FUEL SYSTEM
PRESSURE RELEASE. Ensure negative battery cable is disconnected.
Remove fuel tank cap to release any residual fuel tank pressure.
5) Raise and support vehicle. Disconnect the small vent hose
from fill and vent hose fitting assembly at driver's side frame rail.
Fill and vent hose fitting assembly is permanently attached on fuel
tank. See Fig. 30.
6) If fuel tank was previously drained, go to next step. If
fuel tank was not previously drained, siphon fuel from fuel tank into
an approved gasoline container by installing siphon hose in small vent
hose fitting on fill and vent hose fitting assembly. Go to next step.
7) Disconnect large fill hose from fill and vent hose fitting
assembly at driver's side frame rail. Fill and vent hose fitting
assembly is permanently attached on fuel tank. See Fig. 30.
8) Support fuel tank with transmission jack. Remove fuel tank
strap retaining nuts from L-shaped bolts securing fuel tank straps on
frame rail. Remove fuel tank straps.
CAUTION: Fill and vent hose fitting assembly must be released from
plastic shield before lowering fuel tank. Use care when
lowering fuel tank as not to damage fill and vent hose
fitting assembly or the fuel tank.
9) Fill and vent hose fitting assembly is permanently
attached on fuel tank and is protected from the frame by a plastic
shield. See Fig. 30. Push retaining tabs inward to release fill and
vent hose fitting assembly from the plastic shield before lowering the
fuel tank. See Fig. 38.
Fig. 38: Releasing Retaining Tabs From Plastic Shield (Ram Van &
Ram Wagon)
Courtesy of Chrysler Corp.
10) Slightly lower fuel tank while guiding fill and vent hose

body. Remove throttle body bolts, throttle body and gasket. To
install, reverse removal procedure using NEW gasket. Tighten throttle
body bolts to specification. See TORQUE SPECIFICATIONS.
Removal & Installation (Ram Pickup 8.0L)
1) Remove air cleaner cover. Remove air cleaner housing-to-
throttle body nuts and air cleaner housing from throttle body.
Disconnect electrical connectors, control cables and vacuum hoses at
throttle body. Remove throttle body nuts, throttle body and gasket
from upper intake manifold.
2) To install, reverse removal procedure using NEW gasket.
Tighten throttle body nuts and air cleaner housing-to-throttle body
nuts to specification. See TORQUE SPECIFICATIONS.
EMISSION SYSTEMS
EVAP CANISTER
Removal & Installation (Dakota & Durango)
1) EVAP canister is located on mounting bracket attached to
inside of driver's side frame rail, just in front of the fuel tank.
Raise and support vehicle.
2) Note location of vacuum hoses on EVAP canister for
installation reference. Disconnect vacuum hoses from EVAP canister.
Remove EVAP canister-to-mounting bracket nut and EVAP canister.
3) To install, reverse removal procedure. Ensure the pins on
EVAP canister engage with grommets on mounting bracket. Tighten EVAP
canister-to-mounting bracket nut to specification. See TORQUE
SPECIFICATIONS.
Removal & Installation (Ram Pickup)
1) Two EVAP canisters are used. EVAP canisters are located on
mounting bracket attached to outside of passenger's side frame rail,
just behind the cab.
2) Note location of vacuum hoses on EVAP canister for
installation reference. Disconnect vacuum hoses from EVAP canister.
Remove EVAP canister-to-mounting bracket nuts and EVAP canisters.
3) To install, reverse removal procedure. Tighten EVAP
canister-to-mounting bracket nut to specification. See TORQUE
SPECIFICATIONS.
Removal & Installation (Ram Van & Ram Wagon)
1) Two EVAP canisters are used. EVAP canisters are located on
mounting bracket under driver's side of vehicle, behind driver's side
door opening.
2) Remove nuts and EVAP canister mounting bracket from the
body. Slightly lower EVAP canisters. Note location of vacuum hoses on
EVAP canister for installation reference. Disconnect vacuum hoses from
EVAP canister. Remove EVAP canister-to-mounting bracket nuts and EVAP
canisters.
3) To install, reverse removal procedure. Tighten EVAP
canister-to-mounting bracket nut to specification. See TORQUE
SPECIFICATIONS. When installing mounting bracket, ensure locating tabs
at top of mounting bracket engage with openings on the body. Tighten
EVAP canister mounting bracket-to body nuts to specification. See
TORQUE SPECIFICATIONS.
EVAP LEAK DETECTION PUMP
NOTE: EVAP leak detection pump may also be referred to as Leak
Detection Pump (LDP).

or damage.
* Once a month, Inspect battery and clean and tighten
terminals as required.
* Once a month, check fluid levels of coolant reservoir,
brake master cylinder, power steering & transmission.
Add fluids as required.
* Once a month, check all lights and all other electrical items
for correct operation
* Once a month, Inspect and clean wiper blades as required.
* Twice a year, lubricate the external lock cylinders.


SC HED ULE D S ER VIC ES - N O RM AL S ER VIC E ( G AS)

1 999 D odge P ic ku p R 1500
1997-99 MAINTENANCE
Chrysler Maintenance & Service Intervals
Gasoline Engines
Normal Service/Light Duty Trucks
DODGE; RAM PICKUP 1500: 3.9L VIN [X]
DODGE; RAM PICKUP 1500/2500: 5.2L VIN [Y]
DODGE; RAM PICKUP 1500/2500: 5.2L VIN [T]
DODGE; RAM PICKUP 1500/2500: 5.9L VIN [Z]
* READ THIS FIRST *
Before preforming maintenance on vehicle, ensure that all
cautions and warnings have been observed to prevent vehicle damage or
personal injury. See CAUTIONS & WARNINGS in MAINTENANCE INFORMATION
article in this section.
Introduction
The frequency of scheduled inspection and maintenance
services in this article are based on normal vehicle usage ONLY. The
following Severe conditions are NOT taken into account:
* Frequent short driving less than 5 Miles (8 Km).
* Frequent driving in dusty conditions.
* Frequent trailer towing.
* Extensive idling.
* More than 50% of your driving is at sustained high speeds
during hot weather, above 90
F (32C).
If the vehicle is operated mainly under any of these
conditions, this Normal service schedule article is inadequate. DO NOT
USE. Instead, use the Severe service schedule: See
SCHEDULED SERVICES - SEVERE SERVICE (GAS) .
7,500 MILE (12,000 KM)/6 MONTH NORMAL SERVICE
7,500 MILE (12,000 KM)/6 MONTH NORMAL SERVICE
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INSPECT 

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 Exhaust System 


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 Brake Hoses 


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 Engine Coolant Level, Hoses & Clamps 

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SERVICE 

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 Rotate Tires 


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 Lubricate Steering Linkage 

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REPLACE 

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 Engine Oil (
1) 

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1) - If mileage is less than 7,500 miles (12,000 KM) yearly, 

replace the oil filter at every oil change. 

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  Model 248 (4WD)  7.3 Pts. (3.4L) 


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 Model 267 (2WD)  7 Pts. (3.3L) 


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 Model 267 (4WD)  7.8 Pts. (3.6L) 


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 Model 286 (2WD)  6.8.Pts. (3.2L) 


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 Model 286 (4WD)  10.1 Pts. (4.8L) 

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Rear Axle  Model 248 (2WD)  6.3 Pts. (3L) 

Limited Slip 
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Differential  Model 248 (4WD)  7.3 Pts. (3.4L) 


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 Model 267 (2WD)  7 Pts. (3.3L) 


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 Model 267 (4WD)  7.8 Pts. (3.6L) 


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 Model 286 (2WD)  6.8 Pts. (3.2L) 


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 Model 286 (4WD)  10.1 Pts. (4.8L) 

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Front Axle  Model 216  6.8 Pts. (3.6L) 

Lubricant 
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 Model 248  7.6 Pts. (3.6L) 

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Transfer Case NV231 HD  2.5 Pts. (1.2L) 

Fluid   

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Power Take  NV021  4.6 Pts. (2.1L) 

Off Adapter   

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Power  Drained  2.7 Pts. (1.3L) 

Steering   

Fluid   

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A/C  Charge Capacity  32 Oz. (.9Kg) 

Refrigerant   

  

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Refrigerant  A/C System Capacity  7.75 Oz. (230ML) 

Oil   

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Fuel Tank 119" & 139" Wheelbase Vehicles 26 Gal. (98L) 


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 All Others  35 Gal. (132L) 

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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
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MISCELLANEOUS NOTES
* Once a month, check tire pressure and look for unusual wear
or damage.
* Once a month, Inspect battery and clean and tighten
terminals as required.
* Once a month, check fluid levels of coolant reservoir,
brake master cylinder, power steering & transmission.
Add fluids as required.
* Once a month, check all lights and all other electrical items
for correct operation

 Lubricant   

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Transfer Case NV241 HD  6.5 Pts. (3.1L) 

Fluid   

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Power Take  NV021  4.6 Pts. (2.1L) 

Off Adapter   

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Power  Drained  2.7 Pts. (1.3L) 

Steering   

Fluid   

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A/C  Charge Capacity  32 Oz. (.9Kg) 

Refrigerant   

  

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Refrigerant  A/C System Capacity  7.75 Oz. (230ML) 

Oil   

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Fuel Tank  Capacity  35 Gal. (132L) 

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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
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MISCELLANEOUS NOTES
* Once a month, check tire pressure and look for unusual wear
or damage.
* Once a month, inspect battery and clean and tighten
terminals as required.
* Once a month, check fluid levels of coolant reservoir,
brake master cylinder, power steering & transmission.
Add fluids as required.
* Once a month, check all lights and all other electrical items
for correct operation
* Once a month, drain water from fuel filter.
* Once a month, check Filter Minder.
* Once a month, inspect and clean wiper blades as required.