4WD DODGE RAM 1999 Service Workshop Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 1999, Model line: RAM, Model: DODGE RAM 1999Pages: 1691, PDF Size: 40.34 MB
Page 1154 of 1691
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Item Condition](/img/12/56915/w960_56915-1153.png "DODGE RAM 1999 Service Workshop Manual \
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Item Condition")
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Item Condition Specification (1)
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Engine Oil 5.9L: Drained, W/New Filter 5 Qts. (4.7L)
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8.0L: Drained, W/New Filter 5 Qts. (4.7L)
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5.9L: Drained 4.5 Qts. (4.2L)
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Engine 5.9L: Drained 20 Qts. (19L)
Coolant
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8.0L: Drained 24 Qts. (22.7L)
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Automatic 47RE: Dry Fill 1733 Pts. (815.6L)
Transmission
Fluid
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Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Fluid
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Model 248 (2WD) 6.3 Pts. (3L)
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Model 248 (4WD) 7.3 Pts. (3.4L)
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Model 267 (2WD) 7 Pts. (3.3L)
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Model 267 (4WD) 7.8 Pts. (3.6L)
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Model 286 (2WD) 6.8.Pts. (3.2L)
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Model 286 (4WD) 10.1 Pts. (4.8L)
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Rear Axle Model 248 (2WD) 6.3 Pts. (3L)
Limited Slip
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Differential Model 248 (4WD) 7.3 Pts. (3.4L)
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Model 267 (2WD) 7 Pts. (3.3L)
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Model 267 (4WD) 7.8 Pts. (3.6L)
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Model 286 (2WD) 6.8 Pts. (3.2L)
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Model 286 (4WD) 10.1 Pts. (4.8L)
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Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
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Model 248 7.6 Pts. (3.6L)
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1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
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87,000 MILE (139,000 KM) SEVERE DUTY SERVICE
87,000 MILE (139,000 KM) SEVERE DUTY SERVICE\
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VERIFY
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Last Major Service Was Performed.
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INSPECT
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Exhaust System
Page 1160 of 1691
Automatic 47RE: Dry Fill 1733 Pts. (815.6L)
Transmission
Fluid
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Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Fluid
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Model 248 (2WD) 6.3 Pts. (3L)
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Model 248 (4WD) 7.3 Pts. (3.4L)
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Model 267 (2WD) 7 Pts. (3.3L)
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Model 267 (4WD) 7.8 Pts. (3.6L)
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Model 286 (2WD) 6.8.Pts. (3.2L)
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Model 286 (4WD) 10.1 Pts. (4.8L)
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Rear Axle Model 248 (2WD) 6.3 Pts. (3L)
Limited Slip
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Differential Model 248 (4WD) 7.3 Pts. (3.4L)
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Model 267 (2WD) 7 Pts. (3.3L)
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Model 267 (4WD) 7.8 Pts. (3.6L)
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Model 286 (2WD) 6.8 Pts. (3.2L)
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Model 286 (4WD) 10.1 Pts. (4.8L)
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Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
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Model 248 7.6 Pts. (3.6L)
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1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
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99,000 MILE (156,000 KM) SEVERE DUTY SERVICE
99,000 MILE (156,000 KM) SEVERE DUTY SERVICE\
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VERIFY
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Last Major Service Was Performed.
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INSPECT
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Exhaust System
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Brake Hoses
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Engine Coolant Level, Hoses & Clamps
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SERVICE
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Rotate Tires
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Lubricate Steering Linkage
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REPLACE
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Page 1165 of 1691
![DODGE RAM 1999 Service Workshop Manual Ethylene Glycol
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Ethylene Glycol
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Brake Fluid All DOT 3
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Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
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Automatic All ATF+2 Type 7176
Transmission
Fluid
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Transfer Case All ATF+2 Type 7176
Fluid Or DEXRON III ATF
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Rear Axle All Mopar Hypoid Lubricant
Lubricant SAE 80W-90
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2) GL-5 Gear Lube
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4x4 Front All Mopar Hypoid Lubricant
Axle SAE 80W-90
Lubricant GL-5 Gear Lube
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(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
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2) - Axles with Limited-Slip Differentials require the use of
a 5% Friction Modifier, such as Mopar Gear Oil Additive
Friction Modifier.
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FLUID CAPACITIES
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Item Condition Specification (1)
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Engine Oil 5.9L: Drained, W/New Filter 5 Qts. (4.7L)
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8.0L: Drained, W/New Filter 5 Qts. (4.7L)
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5.9L: Drained 4.5 Qts. (4.2L)
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Engine 5.9L: Drained 20 Qts. (19L)
Coolant
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8.0L: Drained 24 Qts. (22.7L)
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Automatic 47RE: Dry Fill 1733 Pts. (815.6L)
Transmission
Fluid
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Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Fluid
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Model 248 (2WD) 6.3 Pts. (3L)
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Model 248 (4WD) 7.3 Pts. (3.4L)
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Model 267 (2WD) 7 Pts. (3.3L)
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Model 267 (4WD) 7.8 Pts. (3.6L)
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Model 286 (2WD) 6.8.Pts. (3.2L)
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Model 286 (4WD) 10.1 Pts. (4.8L)
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Rear Axle Model 248 (2WD) 6.3 Pts. (3L)
Limited Slip
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Page 1166 of 1691
![DODGE RAM 1999 Service Workshop Manual Differential Model 248 (4WD) 7.3 Pts. (3.4L)
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Differential Model 248 (4WD) 7.3 Pts. (3.4L)
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Model 267 (2WD) 7 Pts. (3.3L)
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Model 267 (4WD) 7.8 Pts. (3.6L)
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Model 286 (2WD) 6.8 Pts. (3.2L)
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Model 286 (4WD) 10.1 Pts. (4.8L)
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Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
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Model 248 7.6 Pts. (3.6L)
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Transfer Case NV241 5 Pts. (2.7L)
Fluid
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NV241 HD 6.5 Pts. (3.5L)
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NV241 HD W/PTO 9 Pts. (4.9L)
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(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
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111,000 MILE (185,000 KM) SEVERE DUTY SERVICE
111,000 MILE (185,000 KM) SEVERE DUTY SERVICE\
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VERIFY
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Last Major Service Was Performed.
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INSPECT
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Exhaust System
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Brake Hoses
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Engine Coolant Level, Hoses & Clamps
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SERVICE
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Rotate Tires
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Lubricate Steering Linkage
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REPLACE
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Engine Oil
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Engine Oil Filter (
1)
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(
1) 8.0L: Change oil filter at every oil change.
5.9L: If mileage is less than 6,000 miles (9,600 Km) Yearly,
replace the oil filter at every oil change.
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LUBRICATION SPECIFICATIONS
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Material Condition Specification
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Engine Oil Ambient Temperature Above 0 F SAE 10W-30
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1) (-18 C) To Over 100 F (38 C)
Page 1171 of 1691
SC HED ULE D S ER VIC ES
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
Automatic All ATF+2 Type 7176
Transmission
Fluid
Rear Axle All Mopar Hypoid Lubricant
Lubricant SAE 80W-90
(
2) GL-5 Gear Lube
4x4 Front All Mopar Hypoid Lubricant
Axle SAE 80W-90
Lubricant GL-5 Gear Lube
(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
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2) - Axles with Limited-Slip Differentials require the use of
a 5% Friction Modifier, such as Mopar Gear Oil Additive
Friction Modifier.
FLUID CAPACITIES
Item Condition Specification (1)
Engine Oil 5.9L: Drained, W/New Filter 5 Qts. (4.7L)
8.0L: Drained, W/New Filter 5 Qts. (4.7L)
5.9L: Drained 4.5 Qts. (4.2L)
Engine 5.9L: Drained 20 Qts. (19L)
Coolant
8.0L: Drained 24 Qts. (22.7L)
Automatic 47RE: Dry Fill 1733 Pts. (815.6L)
Transmission
Fluid
Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Fluid
Model 248 (2WD) 6.3 Pts. (3L)
Model 248 (4WD) 7.3 Pts. (3.4L)
Model 267 (2WD) 7 Pts. (3.3L)
Model 267 (4WD) 7.8 Pts. (3.6L)
Model 286 (2WD) 6.8.Pts. (3.2L)
Model 286 (4WD) 10.1 Pts. (4.8L)
Rear Axle Model 248 (2WD) 6.3 Pts. (3L)
Limited Slip
Differential Model 248 (4WD) 7.3 Pts. (3.4L)
Model 267 (2WD) 7 Pts. (3.3L)
Model 267 (4WD) 7.8 Pts. (3.6L)
Model 286 (2WD) 6.8 Pts. (3.2L)
Page 1172 of 1691
SC HED ULE D S ER VIC ES
Model 286 (4WD) 10.1 Pts. (4.8L)
Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
Model 248 7.6 Pts. (3.6L)
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS TABLE
Material Condition Specification
Engine Oil Ambient Temperature Above 0 F SAE 10W-30
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1) (-18 C) To Over 100 F (38 C)
Ambient Temperature Less Than SAE 5W-30
-20 F (-29 C) Up To 32 F (0 C)
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
Brake Fluid All DOT 3
Automatic All ATF+2 Type 7176
Transmission
Fluid
Transfer Case All ATF+2 Type 7176
Fluid Or DEXRON III ATF
Manual NV-4500: All 75W-90 Synthc. API GL4
Transmission
Fluid NV-3500: All Mopar Manual
Transmission Fluid
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
Wheel Bearing All High Temperature Multi-
Grease -Purporse EP Grease
Front All Mopar Multi-Mileage
Suspension Lubricant
Ball Joints
Lubricant
Chassis All Mopar Multi-Mileage
Lubricant Lubricant
Rear Axle All Mopar Hypoid Lubricant
Lubricant SAE 80W-90
(
2) GL-5 Gear Lube
4x4 Front All Mopar Hypoid Lubricant
Axle SAE 80W-90
Page 1173 of 1691
SC HED ULE D S ER VIC ES
Lubricant GL-5 Gear Lube
Power All Mopar Power Steering
Steering Fluid Or Equivalant
Fluid (
3) Petroleum Based
Clutch All Multipurpose Grease
Linkage NLGI Grade 2 E.P.
Lubricant
A/C All R-134a
Refrigerant
A/C All Polyalkalene Glycol
Refrigerant SP10 PAG
Oil Refrigerant Oil
(
1) - SAE 10W-30 engine oil is preferred for use in all Dodge
trucks. Use only API approved oil with Starburst Symbol.
(
2) - Axles with Limited-Slip Differentials require the use of
a 5% Friction Modifier, such as Mopar Gear Oil Additive
Friction Modifier.
(
3) - Never add gear oil, automatic transmission fluid or
hydroboost power steering fluid.
FLUID CAPACITIES
FLUID CAPACITIES TABLE
Item Condition Specification (1)
Engine Oil 5.9L: Drained, W/New Filter 5 Qts. (4.7L)
8.0L: Drained, W/New Filter 5 Qts. (4.7L)
5.9L: Drained 4.5 Qts. (4.2L)
Engine 5.9L: Drained 20 Qts. (19L)
Coolant
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2) 8.0L: Drained 24 Qts. (22.7L)
Automatic 46RE: Dry Fill 1726 Pts. (812.3L)
Transmission
Fluid 47RE: Dry Fill 1733 Pts. (815.6L)
Manual NV3500 4.2 Pts. (2L)
Transmission
Fluid NV4500 8 Pts. (3.8L)
Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Lubricant
Model 248 (2WD) 6.3 Pts. (3L)
Model 248 (4WD) 7.3 Pts. (3.4L)
Model 267 (2WD) 7 Pts. (3.3L)
Model 267 (4WD) 7.8 Pts. (3.6L)
Model 286 (2WD) 6.8.Pts. (3.2L)
Page 1174 of 1691
![DODGE RAM 1999 Service Workshop Manual \
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Model 286 (4WD) 10.1 Pts. (4.8L")
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Model 286 (4WD) 10.1 Pts. (4.8L)
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Rear Axle Model 248 (2WD) 6.3 Pts. (3L)
Limited Slip
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Differential Model 248 (4WD) 7.3 Pts. (3.4L)
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Model 267 (2WD) 7 Pts. (3.3L)
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Model 267 (4WD) 7.8 Pts. (3.6L)
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Model 286 (2WD) 6.8 Pts. (3.2L)
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Model 286 (4WD) 10.1 Pts. (4.8L)
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Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
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Model 248 7.6 Pts. (3.6L)
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Transfer Case NV241 5 Pts. (2.7L)
Fluid
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NV241 HD 6.5 Pts. (3.5L)
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NV241 HD W/PTO 9 Pts. (4.9L)
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Power Take NV021 4.6 Pts. (2.1L)
Off Adapter
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Power Drained 2.7 Pts. (1.3L)
Steering
Fluid
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A/C Charge Capacity 32 Oz. (.9Kg)
Refrigerant
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Refrigerant A/C System Capacity 7.75 Oz. (230ML)
Oil
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Fuel Tank 119" & 139" Wheelbase Vehicles 26 Gal. (98L)
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All Others 35 Gal. (132L)
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1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
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MISCELLANEOUS NOTES
* Once a month, check tire pressure and look for unusual wear
or damage.
* Once a month, Inspect battery and clean and tighten
terminals as required.
* Once a month, check fluid levels of coolant reservoir,
brake master cylinder, power steering & transmission.
Add fluids as required.
* Once a month, check all lights and all other electrical items
for correct operation
* Once a month, Inspect and clean wiper blades as required.
* Twice a year, lubricate the external lock cylinders.
Page 1177 of 1691
Drain & Refill .............................. (3) 1.5 Qts. (1.4L)
Dry Refill ....................... ( 4) 10.0-11.5 Qts. (9.5-10.8L)
Manual Transmission ( 5)
AX 15 (SAE 75W-90/API GL-5) 2.5L & 3.9L .......... 3.3 Qts. (3.1L\
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NV 3500 (Mopar M/T Lube, P/N 4761526) 5.2L ....... 2.1 Qts. (2.0L\
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Front Differential (SAE 80W-90/API GL-5) ........... 3.0 Pts. (1.4L\
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Rear Differential (SAE 80W-90/API GL-5) ( 6)
8 1/4" Ring Gear ( 7) ............................. 4.4 Pts. (2.1L)
9 1/4" Ring Gear ( 7) ............................. 4.8 Pts. (2.3L)
Power Steering Fluid ( 8)
2WD ............................................... 1.7 Pts. (.8L)\
4WD .............................................. 2.5 Pts. (1.2L)\
Transfer Case (Mopar ATF Plus Type 7176) ........... 2.5 Pts. (1.2L\
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( 1) - Approximate quantity listed.
( 2) - Use an API energy conserving engine oil that is certified for
gasoline engines.
( 3) - Add this amount of fluid. Start engine and shift transmission
through all gears and back to Neutral. Add additional fluid to
bring fluid level to the MIN mark on dipstick. Recheck fluid
level with transmission at normal operating temperature. Adjust
fluid level to MAX mark on dipstick. Approximate drain and
refill capacity is 4.0 qts. (3.8L).
( 4) - Quantity may vary by type of oil cooler and oil cooler lines.
( 5) - Verify type of transmission used before servicing. The AX 15
uses a flywheel housing bolted to the front of the transmission.
The NV 3500 uses a flywheel housing which is an integral part of
the transmission housing.
( 6) - Models with Trac-Lok limited slip differential must have 5 ozs.
(.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is\
changed.
( 7) - Rear differential may be identified by number of bolts on rear
cover. The 8 1/4" ring gear has 10 bolts on rear cover and 9
1/4" ring gear has 12 bolts on rear cover.
( 8) - Use only Mopar power steering fluid. DO NOT use automatic
transmission fluid.
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FLUID CAPACITIES (DURANGO) \
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Application ( 1) Quantity
Crankcase (Includes Filter) ( 2)
3.9L ............................................. 4.0 Qts. (3.8L)\
5.2L & 5.9L ...................................... 5.0 Qts. (4.7L)\
Cooling System (Includes Heater)
3.9L ........................................... 14.0 Qts. (13.2L)\
5.2L & 5.9L .................................... 14.3 Qts. (13.5L)\
Automatic Transmission
(Mopar ATF Plus Type 7176)
Drain & Refill .............................. ( 3) 1.5 Qts. (1.4L)
Dry Refill ....................... ( 4) 10.0-11.5 Qts. (9.5-10.8L)
Front Differential
(SAE 80W-90/API GL-5) ............................. 3.0 Pts. (1.4L\
)
Rear Differential
(SAE 80W-90/API GL-5) ( 5)
8 1/4" Ring Gear ( 6) ............................ 4.4 Pts. (2.1L)
9 1/4" Ring Gear ( 6) ............................ 4.8 Pts. (2.3L)
Power Steering Fluid ( 7) ........................... 2.5 Pts. (1.2L)
Transfer Case (Mopar ATF Plus Type 7176) ( 8)
NV 231 & NV 231HD ................................ 2.5 Pts. (1.2L)\
NV 242 ........................................... 3.0 Pts. (1.4L)\
Page 1179 of 1691
(SAE 90W/API GL-5 - 2500) (8) ................... 6.3 Pts. (3.0L)
Dana 70 (Model 267)
(SAE 90W/API GL-5 - 2500) ( 9) ................... 7.0 Pts. (3.3L)
Dana 80 (Model 286)
(SAE 85W-90/API GL-5) ( 10)
2WD 3500 ...................................... 6.8 Pts. (3.2L)\
4WD 3500 ..................................... 10.1 Pts. (4.8L)\
Power Steering Fluid ( 11) .......................... 2.7 Pts. (1.3L)
Power Take-Off (PTO) Adapter
(Mopar ATF Plus Type 7176)
2500 & 3500 Models 2WD With A/T .................. 4.6 Pts. (2.2L)\
Transfer Case (Mopar ATF Plus Type 7176) ( 12)
NV 231HD ......................................... 2.5 Pts. (1.2L)\
NV 241 ........................................... 5.0 Pts. (2.4L)\
NV 241HD ......................................... 6.5 Pts. (3.1L)\
NV 241HD With Power Take-Off (PTO) ............... 9.0 Pts. (4.3L\
)
( 1) - Approximate quantity listed.
( 2) - On gasoline engines, use an API energy conserving engine oil
that is certified for gasoline engines. On diesel engines, use
engine oil with API CF-4/SH or CG-4/SH rating for diesel
engines.
( 3) - Add this amount of fluid. Start engine and shift transmission
through all gears and back to Neutral. Add additional fluid to
bring fluid level to the MIN mark on dipstick. Recheck fluid
level with transmission at normal operating temperature. Adjust
fluid level to MAX mark on dipstick. Approximate drain and
refill capacity is 4.0 qts. (3.8L).
( 4) - Quantity may vary by type of oil cooler and oil cooler lines.
( 5) - Verify type of transmission used before servicing. The NV 3500
uses a flywheel housing which is an integral part of the
transmission housing. The NV 4500 uses a flywheel housing which
is bolted to the front of the transmission and transmission
contains a Power Take-Off (PTO) cover on passenger's side of
transmission.
( 6) - Heavy-duty transmission is used with 5.9L diesel and 8.0L.
( 7) - Models with Trac-Lok limited slip differential must have 5 ozs.
(.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is\
changed.
( 8) - Models with Trac-Lok limited slip differential must have 6 ozs.
(.18L) of Mopar Trac-Lok Friction Modifier added if lubricant is\
changed.
( 9) - Models with Power-Lok limited slip differential must have 8 ozs.
(.24L) of Mopar Trac-Lok Friction Modifier added if lubricant is\
changed.
( 10 ) - Models with Trac-Lok limited slip differential must have Mopar
Trac-Lok Friction Modifier added if lubricant is changed. Add
7 ozs. (.24L) of modifier on 2WD models or 10 ozs. (.30L) on
4WD models.
( 11 ) - Use only Mopar power steering fluid. DO NOT use automatic
transmission fluid.
( 12 ) - Transfer case may be identified by model number stamped on
identification tag on rear of transfer case, just above filler
plug.
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FLUID CAPACITIES (RAM VAN & RAM WAGON) \
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Application ( 1) Quantity
Crankcase (Includes Filter) ( 2)
3.9L ............................................. 4.0 Qts. (3.8L)\
5.2L & 5.9L ...................................... 5.0 Qts. (4.7L)\