diagram DODGE RAM 1999 Service Manual PDF
[x] Cancel search | Manufacturer: DODGE, Model Year: 1999, Model line: RAM, Model: DODGE RAM 1999Pages: 1691, PDF Size: 40.34 MB
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* PNP switch defective.
* PNP switch sense circuit open or shorted.
* PNP switch stuck.
* PCM defective.
NOTE: For component locations, see COMPONENT LOCATIONS. For
connector terminal identification, see CONNECTOR
IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS.
1) Turn ignition on. Using scan tool, read PNP switch state.
While observing scan tool, move gear selector between Park and
Reverse. If scan tool displays P/N and D/R, go to next step. If scan
tool does not display P/N and D/R, go to step 3).
2) Turn ignition off. Inspect wiring and connectors related
to PNP switch. Repair as necessary. Perform TEST VER-5A under
VERIFICATION TESTS. If wiring and connectors are okay, condition to
set FTC is not present at this time. Test is complete. Use freeze
frame data to determine conditions when FTC was set.
3) Turn ignition off. Disconnect PCM. Inspect connectors.
Clean or repair as necessary. Using an ohmmeter, check resistance
between ground and PNP switch sense circuit at PCM connector C1,
terminal No. 6 (Black/White wire). While observing ohmmeter, move gear\
selector from Park to Reverse and back to Park. If resistance switched
from less than 10 ohms to more than 10 ohms, replace PCM. Perform TEST
VER-5A under VERIFICATION TESTS. If resistance was less than 10 ohms
at all times, go to next step. If resistance was more than 10 ohms at
all times, go to step 5).
4) Disconnect PNP switch. Inspect connectors. Clean or repair
as necessary. Using an ohmmeter, check resistance between ground and
PNP switch sense circuit. If resistance is less than 5 ohms, repair
short to ground. Perform TEST VER-5A under VERIFICATION TESTS. If
resistance is 5 ohms or more, repair or replace stuck PNP switch.
Perform TEST VER-5A under VERIFICATION TESTS.
5) Using an ohmmeter, check resistance of PNP switch circuit
between PNP switch connector and PCM connector C1, terminal No. 6
(Black/White wire). If resistance is 5 ohms or more, repair open
circuit. Perform TEST VER-5A under VERIFICATION TESTS. If resistance
is less than 5 ohms, replace PNP switch. Perform TEST VER-5A under
VERIFICATION TESTS.
SYSTEM TESTS
NOTE: For component locations, See COMPONENT LOCATIONS. For
connector terminal identification, see CONNECTOR
IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS.
CHECKING SPEED CONTROL OPERATION
NOTE: Perform this test only if there are no DTCs.
1) Turn ignition on. Using scan tool, monitor S/C switch
inputs. Press S/C ON/OFF switch several times. If scan tool displays
speed control switch on and off, go to next step. If scan tool does
not display speed control switch on and off, go to NTC-3: SPEED
CONTROL ON/OFF SWITCH.
2) While observing scan tool, press RESUME/ACCEL switch
several times. If scan tool displays RESUME/ACCEL switch PRESSED and
RELEASED, go to next step. If scan tool does not display PRESSED and
RELEASED, go to NTC-4: SPEED CONTROL RESUME/ACCEL SWITCH.
3) While observing scan tool, press brake pedal several
times. If scan tool displays brake pedal PRESSED and RELEASED, go to
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Fully depress brake pedal and rotate brake switch
counterclockwise approximately 30 degrees. Remove brake switch from
bracket. Depress lock tabs holding brake switch mounting bracket and
separate harness connector from brake switch.
Installation
1) Before installing brake switch, reset adjustable plunger
by pulling on plunger head until plunger reaches end of travel.
Connect harness connector to brake switch. Depress brake pedal and
insert brake switch into keyed hole in mounting bracket. Rotate brake
switch clockwise into locked position.
2) Gently pull back on brake pedal until pedal will go no
further. This causes the brake switch plunger to ratchet backward to
the correct position. No further adjustment is required.
SPEED CONTROL SERVO
Removal (Except Ram Van & Ram Wagon)
1) Disconnect negative battery cable. Disconnect electrical
connector and vacuum hose from servo. Using finger pressure only, push
servo cable connector from throttle body bellcrank pin. DO NOT pull
cable connector perpendicular to bellcrank.
2) Remove 2 servo cable mounting nuts. Pull servo cable
sleeve away from mounting bracket to expose cable retaining clip.
Remove retaining clip. Remove servo.
Removal (Ram Van & Ram Wagon)
1) Disconnect negative battery cable. Remove engine cover.
Remove air cleaner assembly. Using finger pressure only, push servo
cable connector from throttle body bellcrank pin. DO NOT pull cable
connector perpendicular to bellcrank.
2) Remove right headlight assembly. Disconnect vacuum hose
and electrical connector at servo. Remove 2 servo mounting bracket
bolts. Remove 2 servo cable mounting nuts. Pull servo cable sleeve
away from mounting bracket to expose cable retaining clip. Remove
retaining clip. Remove servo.
Installation (All Models)
With throttle in full open position, align hole in speed
control cable sleeve with hole in servo pin. Install retaining clip.
To complete installation, reverse removal procedure. Tighten mounting
bolts/nuts to 75 INCH lbs. (8.5 N.m).
SPEED CONTROL SWITCHES
Removal & Installation
Turn ignition off. Disconnect negative battery cable. Wait 2
minutes for air bag system to discharge reserve voltage. Remove 2
screws holding air bag assembly to steering column. Separate air bag
assembly from steering column and disconnect air bag, horn and speed
control switch connectors. Remove screws securing speed control switch
to air bag assembly. Separate speed control switch from air bag
assembly. To install, reverse removal procedure.
WIRING DIAGRAMS
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Fig. 5: Cruise Control System Wiring Diagram (Dakota)
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Fig. 6: Cruise Control System Wiring Diagram (Durango)
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Fig. 7: Cruise Control System Wiring Diagram (Ram Pickup)
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Fig. 8: Cruise Control System Wiring Diagram (Ram Van & Ram Wagon)
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Removal (Dakota, Durango & Ram Pickup)
1) Vacuum reservoir is located in engine compartment, under
cowl plenum cover. Disconnect negative battery cable. With hood open,
unsnap and remove wiper arm pivot cover. Remove wiper arm nut. Mark
wiper arm and pivot for installation reference. Using battery terminal
puller, remove wiper arms.
2) Remove weatherstrip along front edge of cowl plenum cover
and cowl plenum panel. Remove plastic nuts, plastic rivets, and
plastic push-in retainers from cowl plenum cover. Unsnap slotted
center hole from adhesive backed snap fastener. Ensure not to remove
fastener from cowl side panel.
3) Lift cowl plenum cover enough to access windshield washer
nozzle and vacuum plumbing. Disconnect vacuum supply hose from vacuum
reservoir. Remove cowl plenum cover. Remove bolts and vacuum
reservoir.
Installation
To install, reverse removal procedure. Ensure all hoses are
clear and not pinched. Tighten wiper arm nuts to specification. See
TORQUE SPECIFICATIONS .
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
\
\
\
\
\
\
Application Ft. Lbs. (N.m)\
Wiper Arm Nuts (Dakota & Pickup) ........................... 18 (24\
)
Steering Column Toe Plate Nuts (Pickup) .................... 17 (23\
)
INCH Lbs. (N.m)
ACM Mounting Bolts ......................................... 97 (11)\
Instrument Panel
Pivot Bolts ............................................. 106 (12)\
Upper Mounting Screws ................................... 28 (3.2)\
Steering Column
Bracket Nuts ............................................ 106 (12)\
Multifunction Switch Connector Screw ...................... 18 (2)\
Shroud Screws ............................................. 18 (2)\
\
\
\
\
\
\
\
VACUUM DIAGRAMS
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Fig. 14: Heater System Vacuum Circuits (Ram Van/Wagon)
Courtesy of Chrysler Corp.
WIRING DIAGRAMS
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Fig. 15: Heater System Wiring Diagram (Dakota)
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Fig. 16: Heater System Wiring Diagram (Durango)