tow DODGE RAM 2001 Service Repair Manual

BODY VENT
REMOVAL
(1) Open door.
(2) Pull outward at top of vent to disengage clips
attaching vent to door jamb (Fig. 16).
(3) Separate vent from door jamb.
INSTALLATION
(1) Position vent from in jamb.
(2) Press vent inward to engage clips.
REAR VIEW MIRROR
REMOVAL
(1) If equipped, disconnect mirror harness wire
connector (Fig. 17).
(2) Loosen the mirror base setscrew (Fig. 18).
(3) Slide the mirror base upward and off the
bracket.
INSTALLATION
(1) Position the mirror base at the bracket and
slide it downward onto the support bracket.
(2) Tighten the setscrew 1 N´m (15 in. lbs.) torque.
(3) If equipped, connect mirror harness wire con-
nector.
INSTALLATION - REARVIEW MIRROR
SUPPORT BRACKET
(1) Mark the position for the mirror bracket on the
outside of the windshield glass with a wax pencil.
(2) Clean the bracket contact area on the glass.
Use a mild powdered cleanser on a cloth saturated
with isopropyl (rubbing) alcohol. Finally, clean the
glass with a paper towel dampened with alcohol.
(3) Sand the surface on the support bracket with
fine grit-sandpaper. Wipe the bracket surface clean
with a paper towel.
Fig. 16 Body Vent
1 - BÐPILLAR
2 - DOOR STRIKER
3 - BODY VENT
Fig. 17 Rearview Mirror Connector
1 - CONNECTOR
2 - MIRROR
3 - SCREW
Fig. 18 Rearview Mirror
1 - REARVIEW MIRROR
2 - WINDSHIELD GLASS
3 - SUPPORT BRACKET
4 - SCREW
23 - 126 INTERIORBR/BE

INSTALLATION
(1) Position trim panel in vehicle and route seat
belt webbing through opening in quarter trim panel.
(2) Open quarter vent window.
(3) Position trim panel on quarter panel and
engage clips on upper portion of panel.
(4) Engage clips attaching lower portion of quarter
trim panel to quarter panel.
(5) Install lower seat belt anchor bolt.
(6) Install door sill cover as necessary.
(7) Install rear seat. (Refer to 23 - BODY/SEATS/
REAR SEAT - INSTALLATION)
C-PILLAR TRIM
REMOVAL
(1) Remove rear floor stowage tray. (Refer to 23 -
BODY/INTERIOR/REAR FLOOR STOWAGE TRAY -
REMOVAL)
(2) Remove door sill cover as necessary to clear
C-pillar trim.
(3) Remove bolt attaching seat belt anchor to floor.
(4) Unsnap turning loop, push cover up and
remove bolt attaching turning loop to C-pillar.(5) Remove seat belt exit plug.
(6) Disengage clips attaching C-pillar trim to
upper C-pillar.
(7) Separate C-pillar trim from C-pillar.
(8) Route seat belt webbing through opening in
C-pillar trim.
INSTALLATION
(1) Route seat belt webbing through opening in
C-pillar trim.
(2) Position C-pillar trim at C-pillar.
(3) Starting at the top, engage clips attaching
C-pillar trim to upper C-pillar.
(4) Install seat belt exit plug.
(5) Install bolt attaching turning loop to C-pillar
and position turning loop cover. Snap turning loop
cover into place.
(6) Install bolt attaching seat belt anchor to floor.
(7) Install door sill cover.
(8) Install rear floor stowage tray. (Refer to 23 -
BODY/INTERIOR/REAR FLOOR STOWAGE TRAY -
INSTALLATION)
23 - 128 INTERIORBR/BE
QUARTER TRIM PANEL (Continued)

(5) Install bolts attaching easy entry seat track to
seat adjuster track. Tighten front bolts to 17 N´m (12
ft. lbs.) torque. Tighten rear inboard bolts to 21 N´m
(16 ft. lbs.) torque. Tighten rear outboard bolts to 45
N´m (33 ft. lbs.) torque.
(6) Engage seat track latch release cables.
(7) Install front passenger seat. (Refer to 23 -
BODY/SEATS/SEAT - SPLIT BENCH - INSTALLA-
TION)
(8) Install side shield.
(9) Install recliner handle.
SEAT TRACK ADJUSTER
REMOVAL
(1) Remove the seat cushion. (Refer to 23 - BODY/
SEATS/SEAT CUSHION - REMOVAL)
(2) Unwind recliner spring from seat back. Use
care not to lose upper spring seat.
WARNING: DO NOT PULL THE RECLINER CABLE
OR THE RECLINER HANDLE. THE RECLINER LEAD
SCREW IS SPRING LOADED AND WILL EJECT IFEITHER THE HANDLE , CABLE, OR TOWEL BAR IS
PULLED BEFORE THE LEAD SCREW IS REMOVED.
(3) Remove right and left risers.
INSTALLATION
(1) Install the left and right risers.
(2) Install the recliner lead screw and spring in
the seat back.
(3) Install seat cushion. (Refer to 23 - BODY/
SEATS/SEAT CUSHION - INSTALLATION)
STANCHION COVER
REMOVAL
(1) Remove push-in fasteners attaching stanchion
cover to seat stanchion (Fig. 28).
(2) Separate cover from seat stanchion.
INSTALLATION
(1) Position cover on seat stanchion.
(2) Install push-in fasteners attaching stanchion
cover to seat stanchion (Fig. 28).
Fig. 27 EASY ENTRY SEAT TRACK
1 - SEAT ADJUSTER TRACK
2 - RISER
3 - EASY ENTRY SEAT TRACK
4 - SEAT CUSHION
Fig. 28 Stanchion Cover
1 - PUSHÐIN FASTENER
2 - SEAT STANCHION
3 - FLOOR PAN
4 - STANCHION COVER
BR/BESEATS 23 - 143
EASY ENTRY SEAT TRACK (Continued)

REAR SEAT
REMOVAL
(1) Move front seat track to full forward position.
(2) Turn release handle on underside of rear seat
(Fig. 29) to disengage seat cushion and move seat to
the stowed position.
(3) Remove side support bracket screws and lift
seat to disengage from cab (Fig. 30).
INSTALLATION
(1) Position seat in vehicle.
(2) Align seatback hooks with loops on cab rear
panel (Fig. 31).
(3) Align side support alignment tabs, and lower
seat into place.
(4) Install side support bracket screws. Tighten the
screws to 28 N´m (250 in-lbs) torque.
(5) Turn release handle to disengage seat from
stowed position and push seat cushion downward to
lock into place.
Fig. 29 Rear Seat Release Handle
1 - SEAT CUSHION
2 - RELEASE HANDLE
3 - ALIGNMENT TAB
Fig. 30 Rear Seat Removal/Installation
1 - REAR SEAT
2 - BUMPER
3-TAB
Fig. 31 Rear Seat Removal/Installation
1 - REAR SEAT
2 - BUMPER
3-TAB
23 - 144 SEATSBR/BE

(1) On gasoline engine models:
(a) Insert the two lower condenser locators into
the isolators in the holes of the lower crossmember.
(b) Tilt the condenser up towards the engine
compartment far enough to align the upper mount-
ing bracket holes with the holes in the upper radi-
ator crossmember.
(c) Install the two screws that secure the con-
denser upper mounting brackets to the outside of
the upper radiator crossmember. Tighten the
mounting screws to 10.5 N´m (95 in. lbs.).
(2) On diesel engine models:
(a) Install the driver side condenser mounting
brackets over the two studs on the charge air
cooler.
(b) Install the two screws that secure the brack-
ets on the passenger side end of the condenser to
the charge air cooler. Tighten the mounting screws
to 10.5 N´m (95 in. lbs.).
(c) Install the two nuts that secure the driver
side end of the condenser to the studs on the
charge air cooler. Tighten the mounting nuts to
10.5 N´m (95 in. lbs.).
(3) Remove the plugs or tape from the refrigerant
line fittings on the liquid line and the condenser out-
let. Connect the liquid line to the condenser outlet.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - STANDARD PROCEDURE - A/C LINE
COUPLERS)
(4) Install a new gasket and the discharge line
block fitting over the stud on the condenser inlet.
Tighten the mounting nut to 20 N´m (180 in. lbs.).
(5) Check that all of the condenser and radiator
air seals are in their proper locations.(6) Connect the battery negative cable.
(7) Evacuate the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM EVACUATE)
(8) Charge the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM CHARGE)
NOTE: If the condenser is replaced, add 30 millili-
ters (1 fluid ounce) of refrigerant oil to the refriger-
ant system. Use only refrigerant oil of the type
recommended for the compressor in the vehicle.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING/REFRIGERANT OIL - DESCRIPTION)
SUCTION AND DISCHARGE
LINE
REMOVAL
WARNING: REVIEW THE WARNINGS AND CAU-
TIONS IN THE FRONT OF THIS SECTION BEFORE
PERFORMING THE FOLLOWING OPERATION.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - WARNING) (Refer to 24 - HEATING &
AIR CONDITIONING/PLUMBING - CAUTION)
(1) Disconnect and isolate the battery negative
cable.
(2) Recover the refrigerant from the refrigerant
system. (Refer to 24 - HEATING & AIR CONDI-
TIONING/PLUMBING - STANDARD PROCEDURE -
REFRIGERANT RECOVERY)
(3) Unplug the wire harness connector from the a/c
high pressure switch.
(4) Disconnect the suction line refrigerant line cou-
pler at the accumulator. (Refer to 24 - HEATING &
AIR CONDITIONING/PLUMBING - STANDARD
PROCEDURE - A/C LINE COUPLER) Install plugs
in, or tape over all of the opened refrigerant line fit-
tings.
(5) Remove the nut that secures the block fitting
to the stud on the condenser inlet and disconnect the
discharge line from the condenser. Install plugs in, or
tape over all of the opened refrigerant line fittings.
(6) On models with a gasoline engine, remove the
nut that secures the refrigerant line support bracket
to the stud on the compressor mounting bracket.
(7) Remove the bolt that secures the refrigerant
line manifold to the compressor (Fig. 8) or (Fig. 9).
Install plugs in, or tape over all of the opened refrig-
erant line fittings.
Fig. 7 CONDENSER REMOVE/INSTALL - DIESEL
ENGINE
1 - CHARGE AIR COOLER
2 - NUT
3 - CONDENSER
4 - SCREW
24 - 50 PLUMBINGBR/BE
A/C CONDENSER (Continued)

OPERATION - AIR INJECTION SYSTEM
The air injection system adds a controlled amount
of air to the exhaust gases aiding oxidation of hydro-
carbons and carbon monoxide in the exhaust stream.
The system does not interfere with the ability of the
EGR system (if used) to control nitrous oxide (NOx)
emissions.
5.9L HDC ENGINE:Air is drawn into the pump
through a rubber tube that is connected to a fitting
on the air cleaner housing (Fig. 2).
8.0L V-10 ENGINE:Air is drawn into the pump
through a rubber tube that is connected to a fitting
on the air injection pump filter housing (Fig. 3). Air
is drawn into the filter housing from the front of the
vehicle with rubber tube. This tube is used as asilencer to help prevent air intake noise at the open-
ing to the pump filter housing. An air filter is located
within the air pump filter housing (Fig. 3).
Air is then compressed by the air injector pump. It
is expelled from the pump and routed into a rubber
tube where it reaches the air pressure relief valve
(Fig. 1). Pressure relief holes in the relief valve will
prevent excess downstream pressure. If excess down-
stream pressure occurs at the relief valve, it will be
vented into the atmosphere.
Air is then routed (Fig. 1) from the relief valve,
through a tube, down to a9Y9connector, through the
two one-way check valves and injected at both of the
catalytic convertors (referred to as downstream).
The two one-way check valves (Fig. 1) protect the
hoses, air pump and injection tubes from hot exhaust
gases backing up into the system. Air is allowed to
flow through these valves in one direction only
(towards the catalytic convertors).
Downstream air flow assists the oxidation process
in the catalyst, but does not interfere with EGR oper-
ation (if EGR system is used).
Fig. 2 Air Inlet for Air PumpÐ5.9L HDC Engine
1 - AIR FILTER HOUSING
2 - AIR INLET TUBE
3 - INLET AIR FITTING
4 - AIR INJECTION PUMP
5 - OUTLET AIR FITTING
Fig. 3 Air Inlet and Air Pump Air
1 - INJECTION PUMP AIR FILTER HOUSING
2 - R. F. INNER FENDER
3 - FILTER HOUSING MOUNTING NUT
4 - PRESSURE RELIEF VALVE
5 - HOSE CLAMPS
6 - AIR INJECTION PUMP
7 - AIR INLET REDUCER
8 - LID
BR/BEAIR INJECTION 25 - 27
AIR INJECTION (Continued)

STANDARD PROCEDURE - PRE DELIVERY
STORAGE
(1) If possible, store vehicles indoors, in clean, dry
places. If vehicles must be stored outdoors:
²Try to avoid storage locations that are near any
obvious sources of industrial or environmental con-
tamination (e.g., trees, factories, steam or vapor
vents, railroad tracks, etc.)
²Maintain tight security to help prevent pilferage
and vandalism, and inspect each vehicle regularly to
check for such damage
²If the vehicle must be parked on an incline, park
it with the front end higher than the rear; this will
prevent ªhydrostatic lockº caused by fuel draining
into the engine
²Rinse the vehicle at least once a week. Snow
should be washed away more often, since it can trap
harmful contaminants. Dry all horizontal surfaces
(2) The IOD fuse should be removed in order to
prevent battery drain and possible damage.
(3) Check the vehicle's coolant and anti-freeze pro-
tection.
(4) Check the vehicle's battery at least once a
month for a proper charge (at least 12.4 volts).
Charge the battery if necessary. This will help pre-
vent freezing and deterioration.
(5) Check the vehicle's tires and inflate them to
their maximum recommended levels. Move the vehi-
cles periodically to avoid ªflatspottingº the tires.
(6) Do not engage the parking brake; keep it in the
OFF position.
(7) Keep all windows closed, all doors locked, and
all trim covers intact and in place.
(8) Do not use chalks, crayons or any marker con-
taining abrasives on painted, plated or glass sur-
faces.
(9) Always use seat covers when moving a vehicle.
PROGRAMMABLE
ELECTRONIC FEATURES
DESCRIPTION
The programming of electronic features applies to
specific DaimlerChrysler Corporation vehicles. Not
all vehicles are equipped with these electronic fea-
tures, and not all vehicles equipped with electronic
features have all the available features. Programma-
ble electronic features are subject to change and may
be added or deleted from specific vehicle models.
(1) The programmable electronic features that may
be provided on the vehicle are:
²Rolling Power Door Locks
²Horn Chirp (When Doors Locked With Remote
Keyless Entry)²Headlamp Flash (When Doors Locked or
Unlocked With Remote Keyless Entry)
²Low Fuel Chime
²Remote Keyless Entry Door Unlock Sequence
²Headlights On Automatically With Wipers
²Turn Signal Chime
²12V Power Outlet
²Remote Unlock
²Remote Linked To Memory
²Headlamp Delay
²Service Interval
²Easy Exit Seat
(2) Programming any of the above features is to be
performed prior to vehicle delivery to the customer,
depending on customer preference.
NOTE: For all vehicles except Caravan/Town and
Country, the programming must be performed using
the DRB IIITscan tool. On Caravan/Town and Coun-
try vehicles the features can be programmed using
the DRB IIITscan tool or by button pushing
sequences. The customer can perform program-
ming, if desired, by following the instructions out-
lined in the owner manual.
OPERATION
NOTE: The programmable features provided on
vehicles need to be explained to the customer at
the time of sale. The customer's preferences con-
cerning the features should be noted and pro-
grammed accordingly during predelivery.
NOTE: When using the DRB IIITscan tool to enable/
disable any programmable electronic features, go to
the main menu item #9 on the DRB IIITscan tool.
This is ªCustomer Preferencesº. You must choose
ªCustomer Preferencesº on the main menu to pro-
gram the desired features.
ROLLING POWER DOOR LOCKS
With this feature enabled, the vehicle's door lock-
ing mechanisms automatically lock when the vehicle
reaches approximately 24 Km/h (15 mph).
HORN CHIRP
NOTE: This feature can be enabled with or without
the headlamp flash feature.
The horn chirp function is a feature that can be
enabled or disabled on vehicles equipped with
30 - 20 NEW VEHICLE PREPARATIONBR/BE
PRE DELIVERY STORAGE (Continued)

Remote Keyless Entry (RKE). The horn chirps when
the vehicle is locked with the RKE transmitter.
HEADLAMP FLASH
NOTE: This feature can be enabled with or without
the horn chirp feature.
The headlamp flash function is a feature that can
be enabled or disabled on vehicles equipped with
Remote Keyless Entry (RKE). The headlamps flash
once when the vehicle is locked with the RKE trans-
mitter, and flash twice when the vehicle is unlocked
with the RKE transmitter.
LOW FUEL CHIME
All vehicles equipped with the audible low fuel
chime are shipped with this feature enabled.
REMOTE KEYLESS ENTRY (RKE) DOOR UNLOCK
SEQUENCE
Two door unlock sequences are provided on vehi-
cles equipped with this feature. When using the RKE
transmitter to unlock the doors, pressing the unlock
button once when the feature is enabled unlocks only
the driver's door. Pushing the RKE transmitter
unlock button a second time unlocks the remaining
doors. When the RKE door unlock feature is disabled,
all doors unlock with one press of the RKE transmit-
ter unlock button.
HEADLIGHTS ON AUTOMATICALLY WITH WIPERS
This feature appears on vehicles that have, as an
option, automatic headlights. When the windshield
wipers are turned on, the headlights automatically
turn on.
12V POWER OUTLET
This feature currently appears on Caravan/Voyag-
er/Town and Country vehicles. The vehicles are
shipped with the 12V power outlets turned off with
the ignition key. The relay can be changed to make
the outlets powered at all times. This feature may be
of interest to customers with cell phones.
TURN SIGNAL CHIME
This feature is an audible turn signal warning
chime. The chime sounds if the turn signal is on, the
vehicle has traveled one mile and vehicle speed has
exceeded 40 Km/h (25 mph).
REMOTE UNLOCK
The remote unlock function is a feature that can be
enabled or disabled on vehicles equipped with
Remote Keyless Entry (RKE). With the first press of
the RKE transmitter to unlock the doors, the driver's
door only unlocks. With the second press of the RKEtransmitter, the remaining doors and the liftgate
unlock. With the remote unlock feature enabled, the
first press of the RKE transmitter unlocks all doors.
REMOTE LINKED TO MEMORY
The remote linked to memory function is currently
only available only on Jeep Grand Cherokee Limited
vehicles. When enabled, this feature recalls a mem-
ory of seats, mirror and radio presets and positions
when unlocking the vehicle with the RKE transmit-
ter.
HEADLAMP DELAY
Currently available only on Jeep Grand Cherokee
vehicles, the headlamp delay timeout can be set to
30, 60 or 90 seconds. This timeout only occurs when
the ignition is turned off prior to turning the head-
lamps off, or when leaving the headlamps in AUTO
mode.
SERVICE INTERVAL
Currently available only on Jeep Grand Cherokee
vehicles, the interval for the service reminder mes-
sage can be set from 3,219 kilometers to 12,070 kilo-
meters (2,000 miles to 7,500 miles).
EASY EXIT SEAT
Currently available only on Jeep Grand Cherokee
Limited vehicles, the driver's seat will reposition
55mm (2.1 inches) rearward, or the end of travel if
less than 55mm (2.1 inches) and full downward when
the key is removed from the ignition. This feature
allows ease of exiting the vehicle. The seat will repo-
sition itself to the memory location when the vehicle
is unlocked using the RKE transmitter or by pressing
the memory buttons on the door panel.
APPEARANCE TIPS
CLEANING
(1) Before delivering the new vehicle to the cus-
tomer, the following checks on appearance details are
recommended:
²Wash the vehicle to remove all traces of road
grime and other dirt on the car from new vehicle
preparation operations
²Clean the tire sidewalls
²Clean exterior and interior glass surfaces
²Remove all protective covers
²Remove undercoat overspray, excess window
sealer, and excess weatherstrip adhesive
²Inspect interior trim, seats, carpeting, and mold-
ings. Clean as necessary
²Remove shipping and inspection stickers
BR/BENEW VEHICLE PREPARATION 30 - 21
PROGRAMMABLE ELECTRONIC FEATURES (Continued)

FAN - 3.9L/5.2L/5.9L/8.0L -
INSTALLATION, RADIATOR..............7-43
FAN - 3.9L/5.2L/5.9L/8.0L - REMOVAL,
RADIATOR...........................7-42
FAN - 5.9L DIESEL - CLEANING,
RADIATOR...........................7-44
FAN - 5.9L DIESEL - INSPECTION,
RADIATOR...........................7-44
FAN - 5.9L DIESEL - INSTALLATION,
RADIATOR...........................7-45
FAN - 5.9L DIESEL - REMOVAL,
RADIATOR...........................7-44
FAN DRIVE - DIAGNOSIS AND TESTING,
VISCOUS........................7-56,7-58
FAN DRIVE VISCOUS CLUTCH -
3.9L/5.2L/5.9L/8.0L - DESCRIPTION.......7-56
FAN DRIVE VISCOUS CLUTCH -
3.9L/5.2L/5.9L/8.0L - OPERATION.........7-56
FAN DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - DESCRIPTION................7-57
FAN DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - OPERATION..................7-57
FASCIA - ADJUSTMENT, FRONT..........13-2
FASCIA - INSTALLATION, FRONT.........13-2
FASCIA - INSTALLATION, FRONT LOWER . . . 13-3
FASCIA - REMOVAL, FRONT.............13-2
FASCIA - REMOVAL, FRONT LOWER......13-3
FASCIA-SPORT - INSTALLATION, FRONT . . . 13-3
FASCIA-SPORT - REMOVAL, FRONT.......13-3
FASTENER IDENTIFICATION -
DESCRIPTION......................Intro.-3
FASTENER USAGE - DESCRIPTION......Intro.-6
FASTENERS - DESCRIPTION, PUSH-IN.....23-1
FEATURES - DESCRIPTION,
PROGRAMMABLE ELECTRONIC.........30-20
FEATURES - OPERATION,
PROGRAMMABLE ELECTRONIC.........30-20
FENDER - INSTALLATION, LEFT FRONT . . . 23-93
FENDER - INSTALLATION, REAR.........23-95
FENDER - INSTALLATION, RIGHT FRONT . . 23-94
FENDER - REMOVAL, LEFT FRONT.......23-92
FENDER - REMOVAL, REAR............23-95
FENDER - REMOVAL, RIGHT FRONT......23-94
FILL - STANDARD PROCEDURE,
TRANSMISSION . . . 21-201,21-372,21-547,21-718
FILL DOOR - INSTALLATION, FUEL.......23-95
FILL DOOR - REMOVAL, FUEL..........23-95
FILLER CAP - DESCRIPTION, FUEL.......25-33
FILLER CAP - OPERATION, FUEL........25-33
FILLER CAP - REMOVAL/INSTALLATION,
FUEL..............................25-33
FILTER - DESCRIPTION, PCV...........25-35
FILTER - INSTALLATION, AIR PUMP......25-29
FILTER - INSTALLATION, INLET..........14-22
FILTER - INSTALLATION, OIL . 9-105,9-161,9-218,
9-296,9-48
FILTER - REMOVAL, AIR PUMP.........25-29
FILTER - REMOVAL, INLET.............14-22
FILTER - REMOVAL, OIL.....9-105,9-161,9-218,
9-296,9-48
FILTER - STANDARD PROCEDURES,
WATER DRAINING AT FUEL............14-56
FILTER / WATER SEPARATOR -
DESCRIPTION, FUEL..................14-59
FILTER / WATER SEPARATOR -
INSTALLATION, FUEL.................14-61
FILTER / WATER SEPARATOR -
OPERATION, FUEL....................14-59
FILTER / WATER SEPARATOR -
REMOVAL, FUEL.....................14-60
FILTER REPLACEMENT - STANDARD
PROCEDURE, FLUID.....21-201,21-372,21-547,
21-717
FILTER/PRESSURE REGULATOR -
DESCRIPTION, FUEL...................14-5
FILTER/PRESSURE REGULATOR -
INSTALLATION, FUEL..................14-6
FILTER/PRESSURE REGULATOR -
OPERATION, FUEL.....................14-5
FILTER/PRESSURE REGULATOR -
REMOVAL, FUEL
......................14-5
FINAL STEPS - NEW VEHICLE
PREPARATION FORM
.................30-22
FINISH - DESCRIPTION, BASE
COAT/CLEAR COAT
..................23-129
FINISH - INSPECTION, FIT
........30-10,30-12
FINISH - OPERATION, BASE COAT/CLEAR
COAT
.............................23-129FIRING ORDER, 3.9L V-6 ENGINE -
ENGINE..............................8I-2
FIRING ORDER, 5.2L/5.9L V-8 ENGINES -
ENGINE..............................8I-2
FIRING ORDER, DIESEL - FUEL
INJECTOR..........................14-58
FIT AND FINISH - INSPECTION.....30-10,30-12
FITTING - DESCRIPTION, QUICK
CONNECT...........................14-22
FITTING - STANDARD PROCEDURE,
CONNECTING ROD BEARING . . 9-144,9-202,9-88
FITTING - STANDARD PROCEDURE,
CRANKSHAFT MAIN BEARING......9-146,9-90
FITTING - STANDARD PROCEDURE,
MAIN BEARING..................9-203,9-33
FITTING - STANDARD PROCEDURE,
PISTON...............9-153,9-208,9-40,9-97
FITTING - STANDARD PROCEDURE,
PISTON RING...............9-154,9-41,9-98
FITTING, CONNECTING ROD BEARINGS -
STANDARD PROCEDURE-CONNECTING
ROD BEARING........................9-31
FITTING PISTON RINGS - STANDARD
PROCEDURE........................9-211
FITTING, PISTON RINGS - STANDARD
PROCEDURE-PISTON RING.............9-288
FITTINGS - STANDARD PROCEDURES,
QUICK-CONNECT.....................14-22
FIXED ORIFICE TUBE - DIAGNOSIS AND
TESTING...........................24-54
FLAG - INSTALLATION, SIDE VIEW
MIRROR...........................23-74
FLAG - REMOVAL, SIDE VIEW MIRROR . . . 23-74
FLARING - STANDARD PROCEDURE,
DOUBLE INVERTED.....................5-8
FLARING - STANDARD PROCEDURE, ISO....5-8
FLASHER - DESCRIPTION, COMBINATION . . 8L-7
FLASHER - INSTALLATION,
COMBINATION........................8L-8
FLASHER - OPERATION, COMBINATION....8L-7
FLASHER - REMOVAL, COMBINATION.....8L-8
FLOOR MATS - INSTALLATION, CARPETS . 23-123
FLOOR MATS - REMOVAL, CARPETS....23-123
FLOOR SHIFT BOOT - INSTALLATION,
4WD .............................23-122
FLOOR SHIFT BOOT - REMOVAL, 4WD . . . 23-122
FLOOR STOWAGE TRAY -
INSTALLATION, REAR................23-121
FLOOR STOWAGE TRAY - REMOVAL,
REAR.............................23-121
FLOW - 3.9L/5.2L/5.9L ENGINE -
DESCRIPTION, COOLING SYSTEM.........7-1
FLOW - 5.9L DIESEL - DESCRIPTION,
COOLING SYSTEM.....................7-1
FLOW - DIAGNOSIS AND TESTING,
RADIATOR COOLANT..........7-59,7-61,7-63
FLOW AND PRESSURE - DIAGNOSIS
AND TESTING, POWER STEERING........19-4
FLUID - DESCRIPTION, AUTOMATIC
TRANSMISSION.......................0-5
FLUID - DESCRIPTION, TRANSFER CASE....0-5
FLUID - DIAGNOSIS AND TESTING,
CAUSES OF BURNT.....21-199,21-370,21-545,
21-715
FLUID - OPERATION, AUTOMATIC
TRANSMISSION.......................0-5
FLUID AND FILTER REPLACEMENT -
STANDARD PROCEDURE . 21-201,21-372,21-547,
21-717
FLUID CAPACITIES, SPECIFICATIONS.......0-6
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING....21-199,21-370,21-545,21-715
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE..................5-14
FLUID DRAIN AND REFILL - STANDARD
PROCEDURE...........21-851,21-885,21-922
FLUID INDICATOR - DESCRIPTION,
WASHER
...........................8J-35
FLUID INDICATOR - DIAGNOSIS AND
TESTING, WASHER
...................8J-36
FLUID INDICATOR - OPERATION,
WASHER
...........................8J-35
FLUID LEAK - DIAGNOSIS AND TESTING,
CONVERTER HOUSING
. . . 21-148,21-319,21-491,
21-662
FLUID LEVEL - DIAGNOSIS AND
TESTING, EFFECTS OF INCORRECT
.....21-199,
21-370,21-545,21-715FLUID LEVEL - STANDARD PROCEDURE,
BRAKE..............................5-14
FLUID LEVEL CHECK - STANDARD
PROCEDURE.....21-199,21-370,21-545,21-715
FLUID LEVEL SWITCH - DESCRIPTION,
WASHER............................8R-7
FLUID LEVEL SWITCH - INSTALLATION,
WASHER............................8R-8
FLUID LEVEL SWITCH - OPERATION,
WASHER............................8R-7
FLUID LEVEL SWITCH - REMOVAL,
WASHER............................8R-8
FLUID LEVELS - INSPECTION............30-4
FLUID RESERVOIR - INSTALLATION.......5-15
FLUID RESERVOIR - REMOVAL..........5-15
FLUID, SPECIFICATIONS - BRAKE.........5-15
FLUID TYPES - DESCRIPTION.............0-5
FLUSH MEASUREMENTS,
SPECIFICATIONS - BODY GAP..........23-56
FLUSHING - STANDARD PROCEDURE,
COOLING SYSTEM CLEANING/
REVERSE............................7-16
FLUSHING COOLER AND TUBES -
WITHOUT RADIATOR IN-TANK
TRANSMISSION OIL COOLER -
STANDARD PROCEDURE.......7-80,7-83,7-86
FLUSHING COOLERS AND TUBES - WITH
RADIATOR IN-TANK TRANSMISSION
OIL COOLER - STANDARD
PROCEDURE.................7-79,7-83,7-85
FLUSHING POWER STEERING SYSTEM -
STANDARD PROCEDURE...............19-32
FLYWHEEL - ASSEMBLY................6-17
FLYWHEEL - DESCRIPTION..............6-16
FLYWHEEL - DIAGNOSIS AND TESTING....6-17
FLYWHEEL - DISASSEMBLY.............6-17
FLYWHEEL - OPERATION...............6-16
FOG LAMP - DIAGNOSIS AND TESTING....8L-9
FOG LAMP - INSTALLATION............8L-11
FOG LAMP - REMOVAL................8L-11
FOG LAMP UNIT - ADJUSTMENTS.......8L-12
FOG LAMP UNIT - INSTALLATION........8L-12
FOG LAMP UNIT - REMOVAL...........8L-11
FORE/AFT - ADJUSTMENT, FRONT DOOR . . 23-68
FORM, FINAL STEPS - NEW VEHICLE
PREPARATION.......................30-22
FORM-IN-PLACE GASKETS & SEALERS -
STANDARD PROCEDURE.....9-11,9-125,9-180,
9-237,9-68
FOUR-WHEEL DRIVE INDICATOR -
DIAGNOSIS AND TESTING..............8J-29
FRAME - DESCRIPTION.................13-6
FRAME - FRAME SERVICE..............13-6
FRAME - INSTALLATION, GRILLE........23-92
FRAME - REMOVAL, GRILLE............23-91
FRAME DIMENSION, SPECIFICATIONS.....13-7
FRAME SERVICE, FRAME...............13-6
FRONT - 2WD - DESCRIPTION.........2-7,2-8
FRONT - 4WD - DESCRIPTION...........2-14
FRONT - DESCRIPTION, CRANKSHAFT
OIL SEAL...................9-147,9-34,9-91
FRONT - INSTALLATION............5-14,5-27
FRONT - INSTALLATION...............22-12
FRONT - INSTALLATION, 1500/2500.......5-22
FRONT - INSTALLATION, 3500...........5-22
FRONT - INSTALLATION, CRANKSHAFT
OIL SEAL..............9-148,9-277,9-34,9-91
FRONT - INSTALLATION, PROPELLER
SHAFT...............................3-8
FRONT - OPERATION, CRANKSHAFT OIL
SEAL......................9-147,9-34,9-91
FRONT - REMOVAL................5-10,5-24
FRONT - REMOVAL, 1500/2500..........5-21
FRONT - REMOVAL, 3500...............5-22
FRONT - REMOVAL, CRANKSHAFT OIL
SEAL.................9-147,9-276,9-34,9-91
FRONT - REMOVAL, PROPELLER SHAFT....3-8
FRONT AIR DAM - INSTALLATION........13-2
FRONT AIR DAM - REMOVAL............13-1
FRONT AXLE - 216FBI - ADJUSTMENTS....3-17
FRONT AXLE - 216FBI - DESCRIPTION.....3-12
FRONT AXLE - 216FBI - INSTALLATION....3-17
FRONT AXLE - 216FBI - OPERATION......3-12
FRONT AXLE - 216FBI - REMOVAL
........3-16
FRONT AXLE - 248FBI - ADJUSTMENTS
....3-50
FRONT AXLE - 248FBI - DESCRIPTION
.....3-45
FRONT AXLE - 248FBI - INSTALLATION
....3-50
FRONT AXLE - 248FBI - OPERATION
......3-45
14 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

FRONT AXLE - 248FBI - REMOVAL........3-50
FRONT AXLE, 216FBI..................3-25
FRONT AXLE, 248FBI..................3-58
FRONT AXLE, SPECIAL TOOLS...........3-58
FRONT AXLES, SPECIAL TOOLS..........3-25
FRONT BEARING - INSTALLATION,
OUTPUT SHAFT . . . 21-213,21-384,21-560,21-730
FRONT BEARING - REMOVAL, OUTPUT
SHAFT..........21-213,21-384,21-559,21-730
FRONT BUMPER - INSTALLATION.........13-4
FRONT BUMPER - REMOVAL............13-3
FRONT BUMPER-SPORT - INSTALLATION . . 13-4
FRONT BUMPER-SPORT - REMOVAL......13-4
FRONT CLUTCH - ASSEMBLY....21-206,21-376,
21-550,21-721
FRONT CLUTCH - DESCRIPTION . 21-202,21-373,
21-548,21-718
FRONT CLUTCH - DISASSEMBLY . 21-202,21-373,
21-549,21-719
FRONT CLUTCH - INSPECTION . . 21-205,21-376,
21-550,21-721
FRONT CLUTCH - OPERATION . . . 21-202,21-373,
21-548,21-718
FRONT COVER INSTALLED -
INSTALLATION, FRONT OIL SEAL........9-205
FRONT COVER INSTALLED - REMOVAL,
FRONT OIL SEAL.....................9-204
FRONT COVER REMOVED -
INSTALLATION, FRONT OIL SEAL........9-205
FRONT COVER REMOVED - REMOVAL,
FRONT OIL SEAL......................9-204
FRONT DOOR FORE/AFT - ADJUSTMENT . . 23-68
FRONT DOOR GLASS RUN
WEATHERSTRIP - INSTALLATION.......23-154
FRONT DOOR GLASS RUN
WEATHERSTRIP - REMOVAL...........23-153
FRONT DOOR INNER BELT
WEATHERSTRIP - INSTALLATION.......23-154
FRONT DOOR INNER BELT
WEATHERSTRIP - REMOVAL...........23-154
FRONT DOOR IN/OUT - ADJUSTMENT....23-69
FRONT DOOR LATCH - ADJUSTMENT.....23-72
FRONT DOOR OUTER BELT
WEATHERSTRIP - INSTALLATION.......23-154
FRONT DOOR OUTER BELT
WEATHERSTRIP - REMOVAL...........23-154
FRONT DOOR SECOND WEATHERSTRIP -
INSTALLATION......................23-155
FRONT DOOR SECOND WEATHERSTRIP -
REMOVAL.........................23-154
FRONT DOOR SPEAKER - INSTALLATION . . 8A-20
FRONT DOOR SPEAKER - REMOVAL.....8A-20
FRONT DOOR UP/DOWN - ADJUSTMENT . . 23-69
FRONT DOOR UPPER CORNER SEAL -
INSTALLATION......................23-154
FRONT DOOR UPPER CORNER SEAL -
REMOVAL.........................23-154
FRONT END SPLASH SHIELDS -
INSTALLATION.......................23-92
FRONT END SPLASH SHIELDS -
REMOVAL..........................23-92
FRONT FASCIA - ADJUSTMENT..........13-2
FRONT FASCIA - INSTALLATION..........13-2
FRONT FASCIA - REMOVAL..............13-2
FRONT FASCIA-SPORT - INSTALLATION....13-3
FRONT FASCIA-SPORT - REMOVAL.......13-3
FRONT FENDER - INSTALLATION, LEFT . . . 23-93
FRONT FENDER - INSTALLATION, RIGHT . . 23-94
FRONT FENDER - REMOVAL, LEFT.......23-92
FRONT FENDER - REMOVAL, RIGHT......23-94
FRONT LOWER FASCIA - INSTALLATION . . . 13-3
FRONT LOWER FASCIA - REMOVAL.......13-3
FRONT MOUNT - INSTALLATION . . . 9-100,9-156,
9-213,9-290,9-43
FRONT MOUNT - REMOVAL . . 9-100,9-156,9-213,
9-290,9-43
FRONT OIL SEAL - FRONT COVER
INSTALLED - INSTALLATION............9-205
FRONT OIL SEAL - FRONT COVER
INSTALLED - REMOVAL
...............9-204
FRONT OIL SEAL - FRONT COVER
REMOVED - INSTALLATION
.............9-205
FRONT OIL SEAL - FRONT COVER
REMOVED - REMOVAL
................9-204
FRONT OUTPUT SHAFT SEAL -
INSTALLATION
..........21-852,21-886,21-922
FRONT OUTPUT SHAFT SEAL -
REMOVAL
.............21-851,21-886,21-922FRONT PARKING BRAKE CABLE -
INSTALLATION........................5-39
FRONT PARKING BRAKE CABLE -
REMOVAL...........................5-37
FRONT SEAT BELT BUCKLE -
INSTALLATION......................8O-20
FRONT SEAT BELT BUCKLE - REMOVAL . . 8O-20
FRONT SERVO - ASSEMBLY.....21-208,21-379,
21-553,21-723
FRONT SERVO - CLEANING.....21-207,21-378,
21-552,21-723
FRONT SERVO - DESCRIPTION . . 21-206,21-377,
21-551,21-722
FRONT SERVO - DISASSEMBLY . . 21-207,21-378,
21-552,21-723
FRONT SERVO - INSPECTION . . . 21-207,21-378,
21-553,21-723
FRONT SERVO - OPERATION....21-207,21-377,
21-552,21-723
FRONT SUSPENSION, SPECIAL TOOLS -
INDEPENDENT.........................2-9
FRONT TOW HOOK - INSTALLATION......13-10
FRONT TOW HOOK - REMOVAL..........13-9
FUEL - INSPECTION..................30-15
FUEL DELIVERY - DIESEL - OPERATION . . . 14-56
FUEL DELIVERY - SPECIFICATIONS,
TORQUE............................14-4
FUEL DELIVERY SYSTEM -
DESCRIPTION........................14-2
FUEL DELIVERY SYSTEM -
DESCRIPTION, DIESEL................14-54
FUEL DELIVERY SYSTEM - OPERATION.....14-2
FUEL DRAIN MANIFOLD - DESCRIPTION . . 14-86
FUEL DRAIN MANIFOLD - INSTALLATION . . 14-86
FUEL DRAIN MANIFOLD - OPERATION....14-86
FUEL DRAIN MANIFOLD - REMOVAL.....14-86
FUEL FILL DOOR - INSTALLATION.......23-95
FUEL FILL DOOR - REMOVAL...........23-95
FUEL FILLER CAP - DESCRIPTION.......25-33
FUEL FILLER CAP - OPERATION.........25-33
FUEL FILLER CAP - REMOVAL/
INSTALLATION.......................25-33
FUEL FILTER - STANDARD
PROCEDURES, WATER DRAINING AT.....14-56
FUEL FILTER / WATER SEPARATOR -
DESCRIPTION.......................14-59
FUEL FILTER / WATER SEPARATOR -
INSTALLATION.......................14-61
FUEL FILTER / WATER SEPARATOR -
OPERATION.........................14-59
FUEL FILTER / WATER SEPARATOR -
REMOVAL..........................14-60
FUEL FILTER/PRESSURE REGULATOR -
DESCRIPTION........................14-5
FUEL FILTER/PRESSURE REGULATOR -
INSTALLATION........................14-6
FUEL FILTER/PRESSURE REGULATOR -
OPERATION..........................14-5
FUEL FILTER/PRESSURE REGULATOR -
REMOVAL...........................14-5
FUEL GAUGE - DESCRIPTION...........8J-20
FUEL GAUGE - OPERATION.............8J-20
FUEL GAUGE SENDING UNIT -
DIAGNOSIS AND TESTING..............14-8
FUEL HEATER - DESCRIPTION..........14-62
FUEL HEATER - DIAGNOSIS AND
TESTING...........................14-62
FUEL HEATER - OPERATION............14-62
FUEL HEATER - REMOVAL/INSTALLATION . 14-63
FUEL HEATER RELAY - DESCRIPTION....14-63
FUEL HEATER RELAY - DIAGNOSIS AND
TESTING...........................14-64
FUEL HEATER RELAY - INSTALLATION....14-65
FUEL HEATER RELAY - OPERATION......14-63
FUEL HEATER RELAY - REMOVAL........14-65
FUEL INDICATOR - DESCRIPTION, LOW . . . 8J-23
FUEL INDICATOR - OPERATION, LOW.....8J-23
FUEL INJECTION - SPECIFICATIONS,
TORQUE - GAS......................14-35
FUEL INJECTION PUMP - INSTALLATION . . 14-71
FUEL INJECTION PUMP - OPERATION
....14-66
FUEL INJECTION PUMP - REMOVAL
......14-68
FUEL INJECTION PUMP DATA PLATE,
SPECIFICATIONS
.....................14-73
FUEL INJECTION PUMP RELAY -
DESCRIPTION
.......................14-99
FUEL INJECTION PUMP RELAY -
OPERATION
.........................14-99FUEL INJECTION PUMP TIMING -
DIAGNOSIS AND TESTING.............14-66
FUEL INJECTION SYSTEM -
DESCRIPTION, DIESEL................14-87
FUEL INJECTOR - DESCRIPTION....14-53,14-93
FUEL INJECTOR - INSTALLATION . . . 14-53,14-98
FUEL INJECTOR - OPERATION.....14-53,14-94
FUEL INJECTOR - REMOVAL.......14-53,14-96
FUEL INJECTOR FIRING ORDER, DIESEL . . 14-58
FUEL INJECTOR TEST - DIAGNOSIS AND
TESTING......................14-53,14-95
FUEL LEVEL SENDING UNIT / SENSOR -
DESCRIPTION...................14-7,14-73
FUEL LEVEL SENDING UNIT / SENSOR -
INSTALLATION........................14-9
FUEL LEVEL SENDING UNIT / SENSOR -
OPERATION.....................14-7,14-73
FUEL LEVEL SENDING UNIT / SENSOR -
REMOVAL...........................14-8
FUEL LINE LEAKS - DIAGNOSIS AND
TESTING, HIGH-PRESSURE.............14-74
FUEL LINES - DESCRIPTION........14-73,14-9
FUEL LINES - DESCRIPTION, HIGH
PRESSURE.........................14-74
FUEL LINES - INSTALLATION...........14-77
FUEL LINES - OPERATION, HIGH
PRESSURE.........................14-74
FUEL LINES - REMOVAL...............14-75
FUEL PRESSURE LEAK DOWN TEST -
DIAGNOSIS AND TESTING..............14-2
FUEL PUMP - DESCRIPTION..............14-9
FUEL PUMP - OPERATION..............14-9
FUEL PUMP 235 H.P. - DESCRIPTION....14-66
FUEL PUMP 245 H.P. - DESCRIPTION....14-65
FUEL PUMP AMPERAGE TEST -
DIAGNOSIS AND TESTING.............14-10
FUEL PUMP CAPACITY TEST -
DIAGNOSIS AND TESTING..............14-9
FUEL PUMP MODULE - DESCRIPTION....14-12
FUEL PUMP MODULE - INSTALLATION . . . 14-13
FUEL PUMP MODULE - OPERATION......14-13
FUEL PUMP MODULE - REMOVAL.......14-13
FUEL PUMP PRESSURE TEST -
DIAGNOSIS AND TESTING.............14-10
FUEL PUMP RELAY - DESCRIPTION......14-41
FUEL PUMP RELAY - INSTALLATION.....14-41
FUEL PUMP RELAY - OPERATION........14-41
FUEL PUMP RELAY - REMOVAL.........14-41
FUEL PUMP RELAYS - DIAGNOSIS AND
TESTING, ASD........................8I-3
FUEL REQUIREMENTS - DIESEL ENGINE
- DESCRIPTION........................0-2
FUEL REQUIREMENTS - GAS ENGINES -
DESCRIPTION.........................0-1
FUEL SENSOR - DESCRIPTION, WATER
IN ................................14-85
FUEL SENSOR - OPERATION, WATER IN . . 14-85
FUEL SENSOR - REMOVAL, WATER IN....14-85
FUEL SUPPLY RESTRICTIONS -
DIAGNOSIS AND TESTING.............14-56
FUEL SYSTEM - DIAGNOSIS AND
TESTING, AIR IN.....................14-56
FUEL SYSTEM PARTS - STANDARD
PROCEDURES, CLEANING..............14-57
FUEL SYSTEM PRESSURE - GAS
ENGINES - SPECIFICATIONS.............14-4
FUEL SYSTEM PRESSURE RELEASE -
STANDARD PROCEDURE................14-3
FUEL SYSTEM PRESSURES, DIESEL
ENGINES...........................14-58
FUEL SYSTEM, SPECIAL TOOLS.....14-36,14-4
FUEL SYSTEM, SPECIAL TOOLS -
DIESEL............................14-59
FUEL TANK - DESCRIPTION............14-19
FUEL TANK - DESCRIPTION, DIESEL.....14-78
FUEL TANK - INSTALLATION............14-20
FUEL TANK - OPERATION..............14-19
FUEL TANK - REMOVAL...............14-19
FUEL TANK MODULE - DESCRIPTION.....14-78
FUEL TANK MODULE - INSTALLATION....14-79
FUEL TANK MODULE - OPERATION......14-78
FUEL TANK MODULE - REMOVAL
........14-78
FUEL TEMPERATURE SENSOR -
DESCRIPTION
.......................14-99
FUEL TEMPERATURE SENSOR -
OPERATION
........................14-100
FUEL TRANSFER PUMP - DESCRIPTION
. . 14-79
FUEL TRANSFER PUMP - INSTALLATION
. . 14-83
BR/BEINDEX 15
Description Group-Page Description Group-Page Description Group-Page