towing DODGE RAM 2001 Service Repair Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2001, Model line: RAM, Model: DODGE RAM 2001Pages: 2889, PDF Size: 68.07 MB
Page 14 of 2889
LUBRICATION & MAINTENANCE
TABLE OF CONTENTS
page page
LUBRICATION & MAINTENANCE
DESCRIPTION............................1
INTERNATIONAL SYMBOLS
DESCRIPTION............................3
PARTS & LUBRICANT RECOMMENDATION
STANDARD PROCEDURE...................3
FLUID TYPES
DESCRIPTION............................3
OPERATION.............................5
FLUID CAPACITIES
SPECIFICATIONS.........................6MAINTENANCE SCHEDULES
DESCRIPTION............................7
JUMP STARTING
STANDARD PROCEDURE..................27
HOISTING
STANDARD PROCEDURE..................28
TOWING
STANDARD PROCEDURE..................29
LUBRICATION &
MAINTENANCE
DESCRIPTION - FUEL REQUIREMENTS - GAS
ENGINES
Your engine is designed to meet all emissions reg-
ulations and provide excellent fuel economy and per-
formance when using high quality unleaded gasoline
having an octane rating of 87. The use of premium
gasoline is not recommended. The use of premium
gasoline will provide no benefit over high quality reg-
ular gasoline, and in some circumstances may result
in poorer performance.
Light spark knock at low engine speeds is not
harmful to your engine. However, continued heavy
spark knock at high speeds can cause damage and
immediate service is required. Engine damage result-
ing from operation with a heavy spark knock may
not be covered by the new vehicle warranty.
Poor quality gasoline can cause problems such as
hard starting, stalling and hesitations. If you experi-
ence these symptoms, try another brand of gasoline
before considering service for the vehicle.
Over 40 auto manufacturers world-wide have
issued and endorsed consistent gasoline specifications
(the Worldwide Fuel Charter, WWFC) to define fuel
properties necessary to deliver enhanced emissions,
performance and durability for your vehicle. We rec-
ommend the use of gasolines that meet the WWFC
specifications if they are available.
REFORMULATED GASOLINE
Many areas of the country require the use of
cleaner burning gasoline referred to as ªreformulat-
edº gasoline. Reformulated gasoline contain oxygen-
ates, and are specifically blended to reduce vehicle
emissions and improve air quality.
We strongly supports the use of reformulated gas-
oline. Properly blended reformulated gasoline will
provide excellent performance and durability for the
engine and fuel system components.
GASOLINE/OXYGENATE BLENDS
Some fuel suppliers blend unleaded gasoline with
oxygenates such as 10% ethanol, MTBE, and ETBE.
Oxygenates are required in some areas of the country
during the winter months to reduce carbon monoxide
emissions. Fuels blended with these oxygenates may
be used in your vehicle.
CAUTION: DO NOT use gasoline containing METH-
ANOL. Gasoline containing methanol may damage
critical fuel system components.
MMT IN GASOLINE
MMT is a manganese-containing metallic additive
that is blended into some gasoline to increase octane.
Gasoline blended with MMT provide no performance
advantage beyond gasoline of the same octane number
without MMT. Gasoline blended with MMT reduce
spark plug life and reduce emission system perfor-
mance in some vehicles. We recommend that gasolines
free of MMT be used in your vehicle. The MMT con-
tent of gasoline may not be indicated on the gasoline
pump; therefore, you should ask your gasoline retailer
whether or not his/her gasoline contains MMT.
BR/BELUBRICATION & MAINTENANCE 0 - 1
Page 22 of 2889
105,000 Miles (168 000 km) or at 84 months
²Inspect auto tension drive belt and replace if
required.**
²Change engine oil.
²Replace engine oil filter.
²Inspect engine coolant level, hoses, and clamps.
²Inspect brake hoses.
²Lubricate the steering linkages.
²Check manual transmission fluid level.
²Inspect exhaust system.
112,500 Miles (180 000 km) or at 90 months
²Change engine oil.
²Replace engine oil filter.
²Inspect engine coolant level, hoses, and clamps.
²Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
²Inspect brake hoses.
²Inspect brake linings.
²Inspect front wheel bearings. Clean and repack,
if required (4x2).
²Lubricate the steering linkages.
²Lubricate non permanently sealed ball joints.
²Check manual transmission fluid level.
²Drain and refill transfer case fluid.
²Inspect exhaust system.
120,000 Miles (192 000 km) or at 96 months
²Replace engine air cleaner element.
²Replace ignition cables.
²Check PCV valve and replace as neces-
sary.*
²Replace spark plugs.
²Inspect auto tension drive belt and replace if
required.**
²Change engine oil.
²Replace engine oil filter.
²Inspect engine coolant level, hoses, and clamps.
²Inspect brake hoses.
²Lubricate the steering linkages.
²Check manual transmission fluid level.
²Inspect exhaust system.
*This maintenance is recommended by Daimler-
Chrysler to the customer but it is not required to
maintain warranty on the PCV valve.
**This maintenance is not required if the belt was
previously replaced.
LIGHT DUTY SCHEDULE ªBº
Follow this schedule if the vehicle is usually oper-
ated under one or more of the following conditions.
²Frequent short trips of less than 5 miles.
²Frequent driving in dusty conditions.
²Trailer towing.
²Frequent long periods of engine idling.²More than 50 percent of the driving is at sus-
tained high speeds during hot weather, above 90ÉF
(32ÉC).
²Frequent stop and go driving.
²Day and night temperatures are below freezing.
²Taxi, police or delivery service (commercial ser-
vice).
²Off-road or desert operation.
3,000 Miles (5 000 km)
²Change engine oil.
²Replace engine oil filter.
²Inspect engine coolant level, hoses, and clamps.
²Inspect brake hoses.
²Lubricate the steering linkages.
²Check manual transmission fluid level.
²Inspect exhaust system.
6,000 Miles (10 000 km)
²Change engine oil.
²Replace engine oil filter.
²Inspect engine coolant level, hoses, and clamps.
²Inspect brake hoses.
²Lubricate the steering linkages.
²Check manual transmission fluid level.
²Inspect exhaust system.
9,000 Miles (14 000 km)
²Change engine oil.
²Replace engine oil filter.
²Inspect engine coolant level, hoses, and clamps.
²Inspect brake hoses.
²Lubricate the steering linkages.
²Check manual transmission fluid level.
²Inspect exhaust system.
12,000 Miles (19 000 km)
²Change engine oil.
²Replace engine oil filter.
²Inspect engine coolant level, hoses, and clamps.
²Inspect brake hoses.
²Inspect brake linings.
²Lubricate the steering linkages.
²Check manual transmission fluid level.
²Change rear axle fluid.
²Change front axle fluid (4x4).
²Inspect exhaust system.
15,000 Miles (24 000 km)
²Inspect engine air cleaner element, replace
as necessary.
²Change engine oil.
²Replace engine oil filter.
²Inspect engine coolant level, hoses, and clamps.
²Inspect brake hoses.
²Lubricate the steering linkages.
²Check manual transmission fluid level.
BR/BELUBRICATION & MAINTENANCE 0 - 9
MAINTENANCE SCHEDULES (Continued)
Page 28 of 2889
²Inspect front wheel bearings. Clean and repack,
if required (4x2).
114,000 Miles (183 000 km) or at 116 months
²Replace engine oil and filter.
120,000 Miles (192 000 km) or at 124 months
²Replace engine oil and filter.
²Replace engine air cleaner element.
²Replace ignition cables.
²Replace spark plugs.
²Drain and refill automatic transmission fluid.
Replace filter and adjust bands.
MEDIUM DUTY SCHEDULE ªBº
Follow this schedule if the vehicle usually operates
under one or more of the following conditions.
²Frequent short trips less than 5 miles (8 km).
²Frequent driving in dusty conditions
²Frequent trailer towing
²Extensive idling
²Move than 50% of the driving is at sustained
high speeds during hot weather, above 90É F (32É C)
3,000 Miles (5 000 km)
²Replace engine oil and filter.
6,000 Miles (10 000 km)
²Replace engine oil and filter.
9,000 Miles (14 000 km)
²Replace engine oil and filter.
12,000 Miles (19 000 km)
²Replace engine oil and filter.
²Drain and refill automatic transmission fluid.
Replace filter and adjust bands.³
²Change rear axle fluid.
²Change front axle fluid (4x4).
²Inspect brake linings.
15,000 Miles (24 000 km)
²Replace engine oil and filter.
²Inspect engine air cleaner element, replace
as necessary.
18,000 Miles (29 000 km)
²Replace engine oil and filter.
21,000 Miles (29 000 km)
²Replace engine oil and filter.
24,000 Miles (38 000 km)
²Replace engine oil and filter.
²Drain and refill automatic transmission fluid.
Replace filter and adjust bands.²Inspect front wheel bearings. Clean and repack,
if required (4x2).
²Change rear axle fluid.
²Change front axle fluid (4x4).
²Inspect brake linings.
27,000 Miles (43 000 km)
²Replace engine oil and filter.
30,000 Miles (48 000 km)
²Replace engine oil and filter.
²Replace engine air cleaner element.
²Replace spark plugs.
33,000 Miles (53 000 km)
²Replace engine oil and filter.
36,000 Miles (58 000 km)
²Replace engine oil and filter.
²Drain and refill automatic transmission fluid.
Replace filter and adjust bands.³
²Drain and refill transfer case fluid.
²Change rear axle fluid.
²Change front axle fluid (4x4).
²Inspect brake linings.
²Inspect front wheel bearings. Clean and repack,
if required (4x2).
39,000 Miles (62 000 km)
²Replace engine oil and filter.
42,000 Miles (67 000 km)
²Replace engine oil and filter.
45,000 Miles (72 000 km)
²Replace engine oil and filter.
²Inspect engine air cleaner element, replace
as necessary.
48,000 Miles (77 000 km)
²Replace engine oil and filter.
²Drain and refill automatic transmission fluid.
Replace filter and adjust bands.
²Change rear axle fluid.
²Change front axle fluid (4x4).
²Inspect brake linings.
²Flush and replace engine coolant.
51,000 Miles (82 000 km)
²Replace engine oil and filter.
54,000 Miles (86 000 km)
²Replace engine oil and filter.
²Inspect front wheel bearings. Clean and repack,
if required (4x2).
BR/BELUBRICATION & MAINTENANCE 0 - 15
MAINTENANCE SCHEDULES (Continued)
Page 30 of 2889
²Inspect brake linings.
³Off-the-highway operation, trailer towing snow
plowing, prolonged operation with heavy loading,
especially in hot weather require the more frequent
transmission service indicated with an ³ in Schedule
ªBº. Perform these services if the vehicle is usually
operated under these conditions.
Inspection and service should also be performed
anytime a malfunction is observed or suspected.
DESCRIPTION - HEAVY DUTY ENGINE
(FEDERAL ONLY ± 2500 8.0L HD AND 3500
5.9L& 8.0L MODELS) MAINTENANCE
SCHEDULES
There are two maintenance schedules that show
proper service based on the conditions that the vehi-
cle is subjected to. Use the schedule that best
describes these conditions.
ScheduleªAº, lists all the scheduled maintenance
to be performed under normal operating conditions
for Heavy Duty vehicles.
ScheduleªBº, lists maintenance recommended for
Heavy Duty vehicles operated under the conditions
listed at the beginning of that schedule.
²Where time and mileage are listed, follow the
interval that occurs first.
At Each Stop For Fuel
²Check engine oil level, add as required.
²Check windshield washer solvent and add if
required.
²Clean windshield and wiper blades as required.
Once A Month
²Check tire pressure and look for unusual wear
or damage.
²Inspect battery and clean and tighten terminals
as required.
²Check fluid levels of coolant reservoir, power
steering and transmission and add as needed.
²Check all lights and all other electrical items for
correct operation.
²Inspect and clean wiper blades. Replace if
required.
At Each Oil Change
²Inspect exhaust system.
²Inspect brake hoses.
²Adjust rear brakes.
²Rotate the tires at each oil change interval
shown on schedule ªAº (6,000 Miles) or every other
interval shown on schedule ªBº (6,000 Miles).
²Check engine coolant level, hoses, and clamps.
²Lubricate steering linkage.
EMISSION CONTROL SYSTEM MAINTENANCE
The scheduled emission maintenance listed inbold
typeon the Maintenance Schedules, must be done at
the mileage specified to assure the continued proper
functioning of the emission control system. These,
and all other maintenance services included in this
manual, should be done to provide the best vehicle
performance and reliability. More frequent mainte-
nance may be needed for vehicles in severe operating
conditions such as dusty areas and very short trip
driving.
FLUID FILL LOCATIONS AND LUBRICATION
POINTS
The fluid fill/check locations and lubrication points
are located in each applicable group.
HEAVY DUTY SCHEDULE ªAº
6,000 miles (10 000 km) or at 6 months
²Change engine oil.
²Replace engine oil filter.
12,000 Miles (19 000 km) or at 12 months
²Change engine oil.
²Replace engine oil filter.
²Inspect engine air cleaner element, replace
as necessary (8.0L only).
18,000 Miles (29 000 km) or at 18 months
²Change engine oil.
²Replace engine oil filter.
²Inspect brake linings
²Inspect front wheel bearings. Clean and repack,
if required (4x4).
24,000 Miles (38 000 km) or at 24 months
²Change engine oil.
²Replace engine oil filter.
²Replace engine air cleaner element and air
pump filter.
²Clean and lubricate crankcase inlet air filter
(5.9L).
²Drain and refill automatic transmission fluid.
Replace filter and adjust bands.
²Inspect front wheel bearings. Clean and repack,
if required (4x2).
30,000 Miles (48 000 km) or at 30 months
²Change engine oil.
²Replace engine oil filter.
²Replace spark plugs.
36,000 Miles (58 000 km) or at 36 months
²Change engine oil.
²Replace engine oil filter.
BR/BELUBRICATION & MAINTENANCE 0 - 17
MAINTENANCE SCHEDULES (Continued)
Page 32 of 2889
²Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
²Inspect front wheel bearings. Clean and repack,
if required (4x4).
²Inspect engine air cleaner element, replace
as necessary (8.0L only).
*Requires Service Reminder Indicator Light. If so
equipped, these parts are to be replaced at the indi-
cated mileage or when the service reminder indicator
light remains on continuously with the key in the
ªONº position, whichever occurs first.
HEAVY DUTY SCHEDULE ªBº
Follow this schedule if the vehicle is usually oper-
ated under one or more of the following conditions.
²Frequent short trips driving less than 5 miles
(8km)
²Frequent driving in dusty conditions
²Frequent trailer towing
²Extensive idling
²More than 50% of the driving is at sustained
high speeds during hot weather, above 90ÉF (32ÉC)
3,000 Miles (5 000 km)
²Change engine oil.
²Replace engine oil filter.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
6,000 Miles (10 000 km)
²Change engine oil.
²Replace engine oil filter.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
²Inspect front wheel bearings (4x4).
9,000 Miles (14 000 km)
²Change engine oil.
²Replace engine oil filter.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
²Inspect front wheel bearings (4x2).
12,000 Miles (19 000 km)
²Change engine oil.
²Replace engine oil filter.
²Inspect engine air cleaner element and air
pump filter, replace as necessary.
²Drain and refill automatic transmission fluid.
Replace filter and adjust bands.³
²Change rear axle fluid.
²Change front axle fluid (4x4).
²Inspect brake linings.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
²Inspect front wheel bearings (4x4).
15,000 Miles (24 000 km)
²Change engine oil.
²Replace engine oil filter.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
18,000 Miles (29 000 km)
²Change engine oil.
²Replace engine oil filter.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
²Inspect front wheel bearings (4x4).
²Inspect front wheel bearings (4x2).
²Drain and refill transfer case fluid every 18,000
miles (4x4).
21,000 Miles (34 000 km)
²Change engine oil.
²Replace engine oil filter.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
24,000 Miles (38 000 km)
²Change engine oil
²Replace engine oil filter.
²Replace engine air cleaner element and air
pump filter.
²Drain and refill automatic transmission fluid.
Replace filter and adjust bands.
²Change rear axle fluid.
²Change front axle fluid (4x4).
²Clean and lubricate crankcase inlet air filter
(5.9L).
²Inspect front wheel bearings. Clean and repack,
if required (4x2).
²Inspect brake linings.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
²Inspect front wheel bearings (4x4).
27,000 Miles (43 000 km)
²Change engine oil.
²Replace engine oil filter.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
²Inspect front wheel bearings (4x2).
30,000 Miles (48 000 km)
²Change engine oil.
²Replace engine oil filter.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
²Inspect PCV valve, replace as necessary
(5.9L).
²Replace spark plugs.
²Inspect front wheel bearings (4x4).
BR/BELUBRICATION & MAINTENANCE 0 - 19
MAINTENANCE SCHEDULES (Continued)
Page 35 of 2889
99,000 Miles (156 000 km)
²Change engine oil.
²Replace engine oil filter.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
²Inspect front wheel bearings (4x2).
102,000 Miles (163 000 km)
²Change engine oil.
²Replace engine oil filter.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
²Inspect front wheel bearings (4x4).
105,000 Miles (168 000 km)
²Change engine oil.
²Replace engine oil filter.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
108,000 Miles (173 000 km)
²Change engine oil.
²Replace engine oil filter.
²Inspect engine air cleaner element and air
pump filter, replace as necessary.
²Drain and refill automatic transmission fluid.
Replace filter and adjust bands.³
²Drain and refill transfer case fluid (4x4).
²Change rear axle fluid.
²Change front axle fluid (4x4).
²Inspect brake linings.
²Flush and replace engine coolant if it has been
30,000 miles (48 000 km) since last change.
²Lubricate tie rod ends every 3,000 miles (5 000
km).
²Inspect front wheel bearings (4x4).
²Inspect front wheel bearings (4x2).
*Requires Service Reminder Indicator Light. If so
equipped, these parts are to be replaced at the indi-
cated mileage or when the service reminder indicator
light remains on continuously with the key in the
ªONº position, whichever occurs first.
³Off-the-highway operation, trailer towing, snow
plowing, prolonged operation with heavy loading,
especially in hot weather require the more frequent
transmission service indicated witha³inSchedule
ªBº. Perform these services if you usually operate
your Ram Truck under these conditions.
Inspection and service should also be performed
anytime a malfunction is observed or suspected.
DESCRIPTION - MAINTENANCE SCHEDULES
Ð 24±VALVE CUMMINS TURBO DIESEL
There are two maintenance schedules that show
proper service for the vehicle.First is ScheduleªA.ºIt lists all the scheduled
maintenance to be performed under ªnormalº operat-
ing conditions.
Second is ScheduleªB.ºIt is a schedule for vehicles
that are operated under the conditions listed at the
beginning of that schedule.
Use the schedule that best describes the driving
conditions.
Where time and mileage are listed, follow the
interval that occurs first.
At Each Stop For Fuel
²Check engine oil level and add as required.
²Check windshield washer solvent and add if
required.
²Clean windshield and wiper blades as required.
²Drain water from fuel filter.
Once A Month
²Check tire pressure and look for unusual wear
or damage.
²Inspect battery and clean and tighten terminals
as required.
²Check fluid levels of coolant reservoir, brake
master cylinder, power steering, and transmission.
Add fluid as required.
²Check all lights and all other electrical items for
correct operation.
²Check Filter Mindery. Replace air cleaner
element if necessary.
²Inspect and clean wiper blades. Replace if
required.
At Each Oil Change
²Inspect exhaust system.
²Inspect brake hoses.
²Adjust rear brakes.
²Rotate the tires at each oil change interval
shown at 7, 5000 miles (12 000 km) on schedule ªAº
or every other interval shown at 7,500 miles (12 000
km) on schedule ªBº.
²Check engine coolant level, hoses, and clamps.
²Lubricate steering linkage.
²Drain crankcase breather canister (if equipped).
EMISSION CONTROL SYSTEM MAINTENANCE
The scheduled emission maintenance listed inbold
typeon the Maintenance Schedules, must be done at
the mileage specified to assure the continued proper
functioning of the emission control system. These,
and all other maintenance services included in this
manual, should be done to provide the best vehicle
performance and reliability. More frequent mainte-
nance may be needed for vehicles in severe operating
conditions such as dusty areas and very short trip
driving.
0 - 22 LUBRICATION & MAINTENANCEBR/BE
MAINTENANCE SCHEDULES (Continued)
Page 37 of 2889
²Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
105,000 Miles (168 000 km) or at 84 months
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
²Inspect water pump weep hole for blockage.
²Replace fuel filter and clean water in fuel sen-
sor.
²Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
112,500 Miles (181 000 km) or at 90 months
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
²Inspect drive belts, replace if necessary.
²Inspect brake linings.
120,000 Miles (193 000 km) or at 96 months
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
²Drain and refill automatic transmission fluid.
Replace filter and adjust bands.
²Inspect fan hub.
²Inspect damper.
²Inspect front wheel bearings. Clean and repack,
if required (4x2).
²Inspect water pump weep hole for blockage.
²Replace fuel filter and clean water in fuel sen-
sor.
127,500 Miles (205 000 km) or at 102 months
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
135,000 Miles (217 000 km) or at 108 months
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
²Inspect drive belts, replace as necessary.
²Inspect water pump weep hole for blockage.
²Replace fuel filter and clean water in fuel sen-
sor.
²Drain and refill transfer case fluid.
²Inspect brake linings.
²Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
142,500 Miles (229 000 km) or at 114 months
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
²Drain and refill automatic transmission fluid.
Replace filter and adjust bands.
²Inspect fan hub.
²Inspect damper.²Inspect front wheel bearings. Clean and repack,
if required (4x2).
²Inspect water pump weep hole for blockage.
150,000 Miles (241 000 km) or at 150 months
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
²Adjust valve lash clearance.
²Replace fuel filter and clean water in fuel sen-
sor.
SCHEDULE ªBº
Follow this schedule if you usually operate your
vehicle under one or more of the following conditions.
²Frequent short driving less than 5 miles (8 km);
²Frequent driving in dusty conditions;
²Frequent trailer towing;
²Extensive idling;
²More than 50% of your driving is at sustained
high speeds during hot weather, above 90ÉF (32ÉC).
3,750 Miles (6 000 km)
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
7,500 Miles (12 000 km)
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
²Replace fuel filter and clean water in fuel sen-
sor.
11,250 Miles (18 000 km)
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
15,000 Miles (24 000 km)
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
²Inspect water pump weep hole for blockage.
²Replace fuel filter and clean water in fuel sen-
sor.
²Drain and refill automatic transmission fluid.
Replace filter and adjust bands.
²Change rear axle fluid.
²Change front axle fluid (4x4).
²Inspect brake linings.
18,750 Miles (30 000 km)
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
22,500 Miles (36 000 km)
²Change engine oil and filter.
²Drain crankcase breather canister (if equipped).
²Inspect drive belts, replace as necessary.
²Replace fuel filter and clean water in fuel sen-
sor.
0 - 24 LUBRICATION & MAINTENANCEBR/BE
MAINTENANCE SCHEDULES (Continued)
Page 42 of 2889
NOTE: When a frame-contact type hoist is used,
verify that the lifting pads are positioned properly
(Fig. 10). The forward lifting pads should be posi-
tioned a minimum of 5 inches forward of the cross-
member bolt access holes (Fig. 11).TOWING
STANDARD PROCEDURE
A vehicle equipped with SAE approved sling-type
towing equipment can be used to tow all vehicles.
When towing a 4WD vehicle using a wheel-lift towing
device, use tow dollies under the opposite end of the
vehicle. A vehicle with flat-bed device can also be
used to transport a disabled vehicle (Fig. 12).
A wooden crossbeam may be required for proper
connection when using the sling-type, front-end tow-
ing method.
SAFETY PRECAUTIONS
CAUTION: The following safety precautions must be
observed when towing a vehicle:
²Secure loose and protruding parts.
²Always use a safety chain system that is inde-
pendent of the lifting and towing equipment.
²Do not allow towing equipment to contact the
disabled vehicle's fuel tank.
²Do not allow anyone under the disabled vehicle
while it is lifted by the towing device.
²Do not allow passengers to ride in a vehicle
being towed.
²Always observe state and local laws regarding
towing regulations.
Fig. 10 Vehicle Lifting Locations
Fig. 11 Front Lift Pad Location
1 - SHIPPING TIE DOWN SLOT
2 - CROSSMEMBER BOLT ACCESS HOLE
3 - LIFTARM
4 - LIFT PAD EXTENSION
5 - FRAME RAIL
Fig. 12 Tow Vehicles With Approved Equipment
1-SLING TYPE
2-WHEEL LIFT
3-FLAT BED
BR/BELUBRICATION & MAINTENANCE 0 - 29
HOISTING (Continued)
Page 43 of 2889
²Do not tow a vehicle in a manner that could
jeopardize the safety of the operator, pedestrians or
other motorists.
²Do not attach tow chains, T-hooks, J-hooks, or a
tow sling to a bumper, steering linkage, drive shafts
or a non-reinforced frame hole.
²Do not tow a heavily loaded vehicle. Damage to
the cab, cargo box or frame may result. Use a flatbed
device to transport a loaded vehicle.
GROUND CLEARANCE
CAUTION: If vehicle is towed with wheels removed,
install lug nuts to retain brake drums or rotors.
A towed vehicle should be raised until lifted wheels
are a minimum 100 mm (4 in) from the ground. Be
sure there is adequate ground clearance at the oppo-
site end of the vehicle, especially when towing over
rough terrain or steep rises in the road. If necessary,
remove the wheels from the lifted end of the vehicle
and lower the vehicle closer to the ground, to
increase the ground clearance at the opposite end of
the vehicle. Install lug nuts on wheel attaching studs
to retain brake drums or rotors.
RAMP ANGLE
If a vehicle with flat-bed towing equipment is used,
the approach ramp angle should not exceed 15
degrees.
TOWING WHEN KEYS ARE NOT AVAILABLE
When the vehicle is locked and keys are not avail-
able, use a flat bed hauler. A Wheel-lift or Sling-type
device can be used on 4WD vehicles providedall the
wheels are lifted off the ground using tow dol-
lies.
FOUR-WHEEL-DRIVE VEHICLE TOWING
Chrysler Corporation recommends that a vehicle be
transported on a flat-bed device. A Wheel-lift or
Sling-type device can be used providedall the
wheels are lifted off the ground using tow dol-
lies.
WARNING: WHEN TOWING A DISABLED VEHICLE
AND THE DRIVE WHEELS ARE SECURED IN A
WHEEL LIFT OR TOW DOLLIES, ENSURE THE
TRANSMISSION IS IN THE PARK POSITION (AUTO-
MATIC TRANSMISSION) OR A FORWARD DRIVE
GEAR (MANUAL TRANSMISSION).
CAUTION: Many vehicles are equipped with air
dams, spoilers, and/or ground effect panels. To
avoid component damage, a wheel-lift towing vehi-
cle or a flat-bed hauling vehicle is recommended.
0 - 30 LUBRICATION & MAINTENANCEBR/BE
TOWING (Continued)
Page 336 of 2889
COOLING
TABLE OF CONTENTS
page page
COOLING
DESCRIPTION............................1
OPERATION.............................2
DIAGNOSIS AND TESTING..................4
PRELIMINARY CHECKS...................4
ON-BOARD DIAGNOSTICS (OBD)...........4
COOLING SYSTEM LEAKS................5
COOLING SYSTEM GAS ENGINE...........7
COOLING SYSTEM DIESEL ENGINE........12
STANDARD PROCEDURE..................15
DRAINING COOLING SYSTEM - 3.9L/5.2L/
5.9L/8.0L ENGINES......................15
DRAINING COOLING SYSTEM - 5.9L
DIESEL ENGINE........................15REFILLING COOLING SYSTEM - 3.9L/5.2L/
5.9L/8.0L ENGINES......................15
REFILLING COOLING SYSTEM - 5.9L
DIESEL ENGINE........................15
ADDING ADDITIONAL COOLANT...........16
COOLANT LEVEL CHECK................16
COOLING SYSTEM CLEANING/REVERSE
FLUSHING............................16
COOLANT SELECTION-ADDITIVES.........17
SPECIFICATIONS........................17
SPECIAL TOOLS.........................18
ACCESSORY DRIVE......................19
ENGINE................................39
TRANSMISSION.........................79
COOLING
DESCRIPTIONÐCOOLING SYSTEM FLOW -
3.9L/5.2L/5.9L ENGINE
The cooling system regulates engine operating tem-
perature. It allows the engine to reach normal oper-
ating temperature as quickly as possible. It also
maintains normal operating temperature and pre-
vents overheating.
The cooling system also provides a means of heat-
ing the passenger compartment and cooling the auto-
matic transmission fluid (if equipped). The cooling
system is pressurized and uses a centrifugal water
pump to circulate coolant throughout the system.
An optional factory installed maximum duty cool-
ing package is available on most models. This pack-
age will provide additional cooling capacity forvehicles used under extreme conditions such as
trailer towing in high ambient temperatures (Fig. 1).
DESCRIPTIONÐCOOLING SYSTEM FLOW -
5.9L DIESEL
The diesel engine cooling system consists of (Fig.
2):
²Cross-flow radiator
²Belt driven water pump
²Belt driven mechanical cooling fan
²Thermal viscous fan drive
²Fan shroud
²Radiator pressure cap
²Vertically mounted thermostat
²Coolant reserve/recovery system
²Transmission oil cooler
²Coolant
BR/BECOOLING 7 - 1