HVAC DODGE RAM 2002 Service Owner's Manual

(5) Place the HVAC housing right side up on the
work bench.
(6) Separate the top half of the HVAC housing
from the bottom half and set it aside.
ASSEMBLY
(1) Position the top half of the HVAC housing over
the bottom half. Be certain that the mode door pivot
pins are properly inserted in their pivot holes.
(2) Place the HVAC housing upside down on the
work bench.
(3) Install and tighten the screws on the bottom of
the HVAC housing that secure the two housing
halves together. Tighten the screws to 2.2 N´m (20 in.
lbs.).
(4) Snap the center heat duct adaptor onto the bot-
tom of the HVAC housing.
(5) Slide the floor duct onto the center heat duct
adaptor and secure it with a screw to the bottom of
the HVAC housing. Tighten the mounting screw to
2.2 N´m (20 in. lbs.).
INSTALLATION
(1) Position the HVAC housing to the dash panel.
Be certain that the evaporator condensate drain tube
and the housing mounting studs are inserted into
their correct mounting holes.
(2) Install the nuts that secure the HVAC housing
to the mounting studs on the passenger compartment
side of the dash panel. Tighten the nuts to 4.5 N´m
(40 in. lbs.).
(3) Install and tighten the nuts onto the HVAC
housing mounting studs on the engine compartment
side of the dash panel. Tighten the nuts to 7 N´m (60
in. lbs.).
(4) Unplug or remove the tape from the heater
core tubes. Connect the heater hoses to the heater
core tubes and fill the engine cooling system(Refer to
7 - COOLING - STANDARD PROCEDURE) and
(Refer to 7 - COOLING - STANDARD PROCE-
DURE).
(5) If the vehicle is not equipped with air condi-
tioning, go to Step 10. If the vehicle is equipped with
air conditioning, install the accumulator. (Refer to 24
- HEATING & AIR CONDITIONING/PLUMBING/
ACCUMULATOR - INSTALLATION) Connect the
accumulator inlet tube coupler to the evaporator out-
let tube. (Refer to 24 - HEATING & AIR CONDI-
TIONING/PLUMBING - STANDARD PROCEDURE -
A/C LINE COUPLERS)
(6) Unplug or remove the tape from the liquid line
and the evaporator inlet tube fittings. Connect the
liquid line coupler to the evaporator inlet tube. (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMB-
ING - STANDARD PROCEDURE - A/C LINE COU-
PLERS)(7) Evacuate the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM EVACUATE)
(8) Charge the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM CHARGE)
(9) Reinstall the PCM to the dash panel. Refer to
Electronic Control Modules for the procedures.
(10) Reinstall the instrument panel in the vehi-
cle(Refer to 23 - BODY/INSTRUMENT PANEL/IN-
STRUMENT PANEL ASSEMBLY -
INSTALLATION).
(11) Connect the battery negative cable.
(12) Start the engine and check for proper opera-
tion of the heating and air conditioning systems.
INSTALLATION - HVAC HOUSING INLET
BAFFLE
(1) Install the HVAC housing inlet baffle in the
cowl plenum panel.
(2) Slide the HVAC housing inlet baffle to engage
the snap features.
(3) Make certain that the snap features on each
side of the adapter are fully engaged with the sides
of the plenum panel opening. This must be a water
tight connection to prevent leaks.
(4) Install the HVAC housing in the vehicle. (Refer
to 24 - HEATING & AIR CONDITIONING/DISTRI-
BUTION/HVAC HOUSING - INSTALLATION)
INSTRUMENT PANEL
DEMISTER DUCTS
REMOVAL
The defroster duct and the main demister duct are
a single molded plastic unit. The defroster outlet
grilles are heat-staked to the defroster outlets and
cannot be serviced separately. The demister tubes on
each end of the main demister duct are only serviced
in the instrument panel assembly. (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
DEFROSTER DUCTS - REMOVAL)
INSTALLATION
The defroster duct and the main demister duct are
a single molded plastic unit. The defroster outlet
grilles are heat-staked to the defroster outlets and
cannot be serviced separately. The demister tubes on
each end of the mail demister duct are only serviced
in the instrument panel assembly(Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
DEFROSTER DUCTS - INSTALLATION).
24 - 36 DISTRIBUTIONBR/BE
HVAC HOUSING (Continued)

INSTRUMENT PANEL DUCTS
REMOVAL
The panel and center distribution ducts (Fig. 10)
are only serviced as part of the instrument panel
assembly. Refer to Instrument Panel System for the
service procedures.
INSTALLATION
The panel and center distribution ducts are only
serviced as part of the instrument panel assembly.
Refer to Instrument Panel System for the service
procedures.
BLEND DOOR
REMOVAL
(1) Remove the HVAC housing from the vehicle,
and disassemble the housing halves. (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - REMOVAL) (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION/HVAC
HOUSING - DISASSEMBLY)(2) Lift the blend door pivot shaft out of the pivot
hole in the bottom of the HVAC housing (Fig. 11).
INSTALLATION
(1) Install the blend door pivot shaft in the bottom
of the HVAC housing.
(2) Assemble the HVAC housing. (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - ASSEMBLY)
(3) Install the HVAC housing in the vehicle. (Refer
to 24 - HEATING & AIR CONDITIONING/DISTRI-
BUTION/HVAC HOUSING - INSTALLATION)
MODE DOOR
REMOVAL - HEAT/DEFROST DOOR
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
Fig. 10 PANEL AND CENTER DISTRIBUTION DUCTS
1 - BRACKET
2 - SCREW
3 - CENTER DISTRIBUTION DUCT
4 - SCREW
5 - PANEL DUCTS
Fig. 11 BLEND DOOR
1 - HEAT/DEFROST DOOR
2 - TEMP/BLEND AIR DOOR
BR/BEDISTRIBUTION 24 - 37

WARNING: IF THE VEHICLE IS EQUIPPED WITH AIR
CONDITIONING, REVIEW THE WARNINGS AND
CAUTIONS IN PLUMBING BEFORE PERFORMING
THE FOLLOWING OPERATION. (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING - WARNING)
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - CAUTION)
(1) Remove and disassemble the HVAC housing.
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - REMOVAL)
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - DISASSEMBLY)
(2) Remove the heat/defrost door actuator from the
HVAC housing. (Refer to 24 - HEATING & AIR CON-
DITIONING/CONTROLS/MODE DOOR ACTUATOR
- REMOVAL)
(3) Remove the heat/defrost door from the HVAC
housing.
REMOVAL - PANEL/DEFROST DOOR
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the instrument panel assembly from
the vehicle(Refer to 23 - BODY/INSTRUMENT PAN-
EL/INSTRUMENT PANEL ASSEMBLY - REMOV-
AL).
(3) Remove the panel/defrost door actuator from
the HVAC housing. (Refer to 24 - HEATING & AIR
CONDITIONING/CONTROLS/MODE DOOR
ACTUATOR - REMOVAL)
(4) Remove the defroster and demister duct
adapter from the HVAC housing. ***L***
(5) Lift the panel/defrost door out of the top open-
ing of the HVAC housing.
INSTALLATION - HEAT/DEFROST DOOR
(1) Install the heat/defrost door in the HVAC hous-
ing.(2) Assemble the HVAC housing. (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - ASSEMBLY)
(3) Install the heat/defrost door actuator on the
HVAC housing. (Refer to 24 - HEATING & AIR CON-
DITIONING/CONTROLS/MODE DOOR ACTUATOR
- INSTALLATION)
(4) Install the HVAC housing in the vehicle. (Refer
to 24 - HEATING & AIR CONDITIONING/DISTRI-
BUTION/HVAC HOUSING - INSTALLATION)
INSTALLATION - PANEL/DEFROST DOOR
(1) Install the panel/defrost door through the top
opening of the HVAC housing.
(2) Install the defroster and demister duct adapter
on the HVAC housing. (Refer to 24 - HEATING &
AIR CONDITIONING/DISTRIBUTION/DEFROSTER
DUCTS - INSTALLATION)
(3) Install the panel/defrost door actuator on the
HVAC housing. (Refer to 24 - HEATING & AIR CON-
DITIONING/CONTROLS/MODE DOOR ACTUATOR
- REMOVAL)
(4) Install the instrument panel assembly in the
vehicle(Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL ASSEMBLY - INSTALLA-
TION).
(5) Connect the battery negative cable.
RECIRCULATION DOOR
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
WARNING: IF THE VEHICLE IS EQUIPPED WITH AIR
CONDITIONING, REVIEW THE WARNINGS AND
CAUTIONS IN PLUMBING BEFORE PERFORMING
THE FOLLOWING OPERATION. (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING - WARNING)
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - CAUTION)
24 - 38 DISTRIBUTIONBR/BE
MODE DOOR (Continued)

(1) Remove the HVAC housing from the vehicle.
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - REMOVAL)
(2) Unsnap the recirculation door vacuum actuator
link clip and disengage the link from the recircula-
tion door lever. (Refer to 24 - HEATING & AIR CON-
DITIONING/CONTROLS/RECIRCULATION DOOR
ACTUATOR - REMOVAL)
(3) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the retainer off of the
recirculation door pivot shaft.
(4) Remove the recirculation door through the out-
side air intake opening on the top of the HVAC hous-
ing.INSTALLATION
(1) Install the recirculation door through the out-
side air intake opening on the top of the HVAC hous-
ing.
(2) Install the retainer on the recirculation door
pivot shaft.
(3) Engage the recirculation door vacuum actuator
link clip with the recirculation door lever. (Refer to
24 - HEATING & AIR CONDITIONING/CONTROLS/
RECIRCULATION DOOR ACTUATOR - INSTALLA-
TION)
(4) Install the HVAC housing in the vehicle. (Refer
to 24 - HEATING & AIR CONDITIONING/DISTRI-
BUTION/HVAC HOUSING - INSTALLATION)
BR/BEDISTRIBUTION 24 - 39
RECIRCULATION DOOR (Continued)

Any kinks or sharp bends in the refrigerant plumb-
ing will reduce the capacity of the entire air condi-
tioning system. Kinks and sharp bends reduce the
flow of refrigerant in the system. A good rule for the
flexible hose refrigerant lines is to keep the radius of
all bends at least ten times the diameter of the hose.
In addition, the flexible hose refrigerant lines should
be routed so they are at least 80 millimeters (3
inches) from the exhaust manifold.
OPERATION - A/C LINE COUPLERS
The spring-lock coupler is held together by a garter
spring inside a circular cage on the male half of the
fitting (Fig. 1). When the two coupler halves are con-
nected, the flared end of the female fitting slips
behind the garter spring inside the cage on the male
fitting. The garter spring and cage prevent the flared
end of the female fitting from pulling out of the cage.
Two O-rings on the male half of the fitting are
used to seal the connection. These O-rings are com-
patible with R-134a refrigerant and must be replaced
with O-rings made of the same material.
Secondary clips are installed over the two con-
nected coupler halves at the factory for added blowoff
protection. In addition, some models have a plastic
ring that is used at the factory as a visual indicator
to confirm that these couplers are connected. After
the coupler is connected, the plastic indicator ring is
no longer needed; however, it will remain on the
refrigerant line near the coupler cage.
OPERATION- REFRIGERANT LINES
High pressures are produced in the refrigerant sys-
tem when the air conditioning compressor is operat-
ing. Extreme care must be exercised to make sure
that each of the refrigerant system connections is
pressure-tight and leak free. It is a good practice toinspect all flexible hose refrigerant lines at least once
a year to make sure they are in good condition and
properly routed.
The refrigerant lines and hoses are coupled with
other components of the HVAC system with peanut-
block style fittings. A stat-O seal type flat steel gas-
ket with a captured compressible O-ring, is used to
mate plumbing lines with A/C components to ensure
the integrity of the refrigerant system.
The refrigerant lines and hoses cannot be repaired
and, if faulty or damaged, they must be replaced.
Fig. 1 SPRING-LOCK COUPLER - TYPICAL
1 - MALE HALF SPRING-LOCK COUPLER
2 - FEMALE HALF SPRING-LOCK COUPLER
3 - SECONDARY CLIP
4 - CONNECTION INDICATOR RING
5 - COUPLER CAGE
6 - GARTER SPRING
7 - COUPLER CAGE
7-9O9RINGS
BR/BEPLUMBING 24 - 41
PLUMBING (Continued)

(4) Evacuate the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM EVACUATE)
(5) Charge the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM CHARGE)
A/C EVAPORATOR
DESCRIPTION
The a/c evaporator is located in the HVAC housing,
under the instrument panel. The evaporator coil is
positioned in the HVAC housing so that all air that
enters the housing must pass over the fins of the
evaporator before it is distributed through the sys-
tem ducts and outlets. However, air passing over the
evaporator coil fins will only be conditioned when the
compressor is engaged and circulating refrigerant
through the evaporator coil tubes.
OPERATION
Refrigerant enters the evaporator from the fixed
orifice tube as a low-temperature, low-pressure liq-
uid. As air flows over the fins of the evaporator, the
humidity in the air condenses on the fins, and the
heat from the air is absorbed by the refrigerant. Heat
absorption causes the refrigerant to boil and vapor-
ize. The refrigerant becomes a low-pressure gas when
it leaves the evaporator.The evaporator coil cannot be repaired and, if
faulty or damaged, it must be replaced.
REMOVAL
WARNING: REVIEW THE WARNINGS AND CAU-
TIONS IN THE FRONT OF THIS SECTION BEFORE
PERFORMING THE FOLLOWING OPERATION.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - WARNING) (Refer to 24 - HEATING &
AIR CONDITIONING/PLUMBING - CAUTION)
(1) Remove the HVAC housing from the vehicle,
and disassemble the housing halves. (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - REMOVAL) (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION/HVAC
HOUSING - DISASSEMBLY)
(2) Lift the a/c evaporator out of the HVAC hous-
ing (Fig. 11).
INSTALLATION
WARNING: REVIEW THE WARNINGS AND CAU-
TIONS IN THE FRONT OF THIS SECTION BEFORE
PERFORMING THE FOLLOWING OPERATION.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - WARNING) (Refer to 24 - HEATING &
AIR CONDITIONING/PLUMBING - CAUTION)(Refer to
24 - HEATING & AIR CONDITIONING/PLUMBING -
CAUTION - REFRIGERANT HOSES/LINES/TUBES
PRECAUTIONS)
(1) Insert the evaporator coil into the bottom of the
HVAC housing.
Fig. 10 LIQUID LINE REMOVE/INSTALL
1 - TO EVAPORATOR INLET
2 - CLIP
3 - EVAPORATOR INLET
4 - CONDENSER OUTLET
5 - CLIP
6 - TO CONDENSER OUTLET
7 - LIQUID LINE
8 - CLIPS
Fig. 11 A/C EVAPORATOR LOCATION IN HVAC
HOUSING (UPSIDE DOWN)
1 - EVAPORATOR LOCATION
2 - BOTTOM HALF OF HVAC HOUSING
3 - TOP HALF OF HVAC HOUSING
BR/BEPLUMBING 24 - 53
LIQUID LINE (Continued)

(2) Reassemble and reinstall the HVAC housing in
the vehicle. (Refer to 24 - HEATING & AIR CONDI-
TIONING/DISTRIBUTION/HVAC HOUSING -
ASSEMBLY) (Refer to 24 - HEATING & AIR CON-
DITIONING/DISTRIBUTION/HVAC HOUSING -
INSTALLATION)
NOTE: If the evaporator is replaced, add 60 millili-
ters (2 fluid ounces) of refrigerant oil to the refrig-
erant system.
A/C ORIFICE TUBE
DESCRIPTION
The fixed orifice tube is installed in the liquid line
between the outlet of the condenser and the inlet of
the evaporator. The fixed orifice tube is only serviced
as an integral part of the liquid line.
OPERATION
The inlet end of the fixed orifice tube has a nylon
mesh filter screen, which filters the refrigerant and
helps to reduce the potential for blockage of the
metering orifice by refrigerant system contaminants
(Fig. 12). The outlet end of the tube has a nylon
mesh diffuser screen. The O-rings on the plastic body
of the fixed orifice tube seal the tube to the inside of
the liquid line and prevent the refrigerant from
bypassing the fixed metering orifice.
The fixed orifice tube is used to meter the flow of
liquid refrigerant into the evaporator coil. The high-
pressure liquid refrigerant from the condenser
expands into a low-pressure liquid as it passes
through the metering orifice and diffuser screen of
the fixed orifice tube.
The fixed orifice tube cannot be repaired and, if
faulty or plugged, the liquid line assembly must be
replaced.
DIAGNOSIS AND TESTING - FIXED ORIFICE
TUBE
The fixed orifice tube can be checked for proper
operation using the following procedure. However,
the fixed orifice tube is only serviced as a part of the
liquid line unit. If the results of this test indicate
that the fixed orifice tube is obstructed or missing,
the entire liquid line unit must be replaced.
WARNING: THE LIQUID LINE BETWEEN THE CON-
DENSER OUTLET AND THE FIXED ORIFICE TUBE
CAN BECOME HOT ENOUGH TO BURN THE SKIN.
USE EXTREME CAUTION WHEN PERFORMING THE
FOLLOWING TEST.
(1) Confirm that the refrigerant system is properly
charged. (Refer to 24 - HEATING & AIR CONDI-
TIONING - DIAGNOSIS AND TESTING - A/C PER-
FORMANCE)
(2) Start the engine. Turn on the air conditioning
system and confirm that the compressor clutch is
engaged.
(3) Allow the air conditioning system to operate for
five minutes.
(4) Lightly and cautiously touch the liquid line
near the condenser outlet at the front of the engine
compartment. The liquid line should be hot to the
touch.
(5) Touch the liquid line near the evaporator inlet
at the rear of the engine compartment. The liquid
line should be cold to the touch.
(6) If there is a distinct temperature differential
between the two ends of the liquid line, the orifice
tube is in good condition. If there is little or no
detectable temperature differential between the two
ends of the liquid line, the orifice tube is obstructed
or missing and the liquid line must be replaced.
REMOVAL
The fixed orifice tube is located in the liquid line,
between the condenser and the evaporator coil. If the
fixed orifice tube is faulty or plugged, the liquid line
assembly must be replaced. (Refer to 24 - HEATING
& AIR CONDITIONING/PLUMBING/LIQUID LINE
- REMOVAL)
INSTALLATION
The fixed orifice tube is located in the liquid line,
between the condenser and the evaporator coil. If the
fixed orifice tube is faulty or plugged, the liquid line
assembly must be replaced(Refer to 24 - HEATING &
AIR CONDITIONING/PLUMBING/LIQUID LINE -
INSTALLATION).
Fig. 12 FIXED ORIFICE TUBE - TYPICAL
1 - DIFFUSER SCREEN
2 - ªOº RINGS
3 - INLET FILTER SCREEN
4 - ORIFICE
24 - 54 PLUMBINGBR/BE
A/C EVAPORATOR (Continued)

(3) Tighten the accumulator retaining band screw
to 4.5 N´m (40 in. lbs.).
(4) Remove the tape or plugs from the refrigerant
line fittings on the suction line and the accumulator
outlet. Connect the suction line refrigerant line cou-
pler to the accumulator outlet. (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - A/C LINE COUPLERS)
(5) Reinstall the a/c low pressure switch on the
accumulator. (Refer to 24 - HEATING & AIR CON-
DITIONING/CONTROLS/A/C LOW PRESSURE
SWITCH - INSTALLATION)
(6) Connect the battery negative cable.
(7) Evacuate the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM EVACUATE)
(8) Charge the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM CHARGE)
NOTE: If the accumulator is replaced, add 60 milli-
liters (2 fluid ounces) of refrigerant oil to the refrig-
erant system. Use only refrigerant oil of the type
recommended for the compressor in the vehicle.
HEATER CORE
DESCRIPTION
The heater core is located in the HVAC housing,
under the instrument panel. It is a heat exchanger
made of rows of tubes and fins.
The heater core is not repairable and if damaged it
must be replaced.
OPERATION
Engine coolant is circulated through heater hoses
to the heater core at all times. As the coolant flows
through the heater core, heat removed from the
engine is transferred to the heater core fins and
tubes. Air directed through the heater core picks up
the heat from the heater core fins. The blend door
allows control of the heater output air temperature
by controlling how much of the air flowing through
the HVAC housing is directed through the heater
core. The blower motor speed controls the volume of
air flowing through the HVAC housing.
The heater core cannot be repaired and, if faulty or
damaged, it must be replaced.
REMOVAL
(1) Remove the HVAC housing from the vehicle.
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - REMOVAL)(2) Remove the screws and retainers that secure
the heater core to the HVAC housing.
(3) Lift the heater core straight up and out of the
heater-A/C housing (Fig. 14).
INSTALLATION
(1) Lower the heater core into the HVAC housing.
(2) Position the retainers over the heater core
tubes. Install and tighten the screws that secure the
heater core and retainers to the HVAC housing.
Tighten the screws to 2.2 N´m (20 in. lbs.).
(3) Reinstall the HVAC housing in the vehicle.
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - INSTALLA-
TION)
REFRIGERANT
DESCRIPTION
The refrigerant used in this air conditioning sys-
tem is a HydroFluoroCarbon (HFC), type R-134a.
Unlike R-12, which is a ChloroFluoroCarbon (CFC),
R-134a refrigerant does not contain ozone-depleting
chlorine. R-134a refrigerant is a non-toxic, non-flam-
mable, clear, and colorless liquefied gas.
Even though R-134a does not contain chlorine, it
must be reclaimed and recycled just like CFC-type
refrigerants. This is because R-134a is a greenhouse
gas and can contribute to global warming.
Fig. 14 HEATER CORE REMOVE/INSTALL
1 - HEATER CORE LINES
2 - HEATER CORE
24 - 56 PLUMBINGBR/BE
ACCUMULATOR (Continued)

AIR LEAK VACUUM TEST - DIAGNOSIS
AND TESTING, FUEL SYSTEM...........14-57
AIR PUMP FILTER - INSTALLATION......25-30
AIR PUMP FILTER - REMOVAL..........25-30
AIR TESTING TRANSMISSION CLUTCH
AND BAND OPERATION - DIAGNOSIS
AND TESTING................21-100,21-272
AIR TO OIL COOLER - INSTALLATION.....7-87
AIR TO OIL COOLER - REMOVAL.........7-86
AIRBAG - ASSEMBLY, DRIVER..........8O-16
AIRBAG - DESCRIPTION, DRIVER........8O-14
AIRBAG - DESCRIPTION, PASSENGER....8O-21
AIRBAG - DISASSEMBLY, DRIVER.......8O-15
AIRBAG - INSTALLATION, DRIVER.......8O-17
AIRBAG - INSTALLATION, PASSENGER . . . 8O-23
AIRBAG - OPERATION, DRIVER.........8O-14
AIRBAG - OPERATION, PASSENGER......8O-21
AIRBAG - REMOVAL, DRIVER...........8O-14
AIRBAG - REMOVAL, PASSENGER.......8O-21
AIRBAG CONTROL MODULE -
DESCRIPTION........................8O-6
AIRBAG CONTROL MODULE -
INSTALLATION.......................8O-8
AIRBAG CONTROL MODULE -
OPERATION..........................8O-6
AIRBAG CONTROL MODULE - REMOVAL . . . 8O-7
AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN........8O-4
AIRBAG INDICATOR - DESCRIPTION.......8J-15
AIRBAG INDICATOR - OPERATION.......8J-15
AIRBAG ON/OFF SWITCH -
DESCRIPTION, PASSENGER............8O-23
AIRBAG ON/OFF SWITCH -
INSTALLATION, PASSENGER...........8O-25
AIRBAG ON/OFF SWITCH - OPERATION,
PASSENGER........................8O-24
AIRBAG ON/OFF SWITCH - REMOVAL,
PASSENGER........................8O-24
AIRBAG SYSTEM - DIAGNOSIS AND
TESTING............................8O-4
AIRBAG SYSTEM - SPECIAL TOOLS.......8O-6
AIRBAGS - STANDARD PROCEDURE,
HANDLING NON-DEPLOYED.............8O-4
AIRFLOW - DESCRIPTION, HVAC
SYSTEM............................24-30
AJAR SWITCH - DESCRIPTION, DOOR....8L-34
AJAR SWITCH - DIAGNOSIS AND
TESTING, DOOR.....................8L-34
AJAR SWITCH - INSTALLATION, DOOR . . . 8L-35
AJAR SWITCH - REMOVAL, DOOR.......8L-35
ALIGNMENT - DESCRIPTION, WHEEL.......2-1
ALIGNMENT - OPERATION, WHEEL........2-2
ALIGNMENT I.F.S. - STANDARD
PROCEDURES.........................2-3
ALIGNMENT LINK/COIL SUSPENSION -
STANDARD PROCEDURE.................2-5
ALIGNMENT, SPECIAL TOOLS -
HEADLAMP..........................8L-4
ALIGNMENT, SPECIFICATIONS............2-6
ALUMINUM THREAD REPAIR -
STANDARD PROCEDURE........21-114,21-286
AMBIENT TEMP SENSOR - DESCRIPTION . 8M-12
AMBIENT TEMP SENSOR -
INSTALLATION......................8M-13
AMBIENT TEMP SENSOR - OPERATION . . 8M-12
AMBIENT TEMP SENSOR - REMOVAL
....8M-12
AMBIENT TEMPERATURE SENSOR -
DIAGNOSIS AND TESTING
.............8M-12
AMPERAGE TEST - DIAGNOSIS AND
TESTING, FUEL PUMP
.................14-10
ANTENNA - DIAGNOSIS AND TESTING
.....8A-5
ANTENNA BODY & CABLE -
DESCRIPTION
........................8A-4
ANTENNA BODY & CABLE -
INSTALLATION
.......................8A-6
ANTENNA BODY & CABLE - OPERATION
. . . 8A-4
ANTENNA BODY & CABLE - REMOVAL
.....8A-6
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL
..................8A-9
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL
..................8A-9
ANTILOCK BRAKE - DESCRIPTION,
CONTROLLER
.......................8E-11
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER
.......................8E-12
ANTILOCK BRAKE - OPERATION,
CONTROLLER
.......................8E-11ANTILOCK BRAKE - REMOVAL,
CONTROLLER.......................8E-11
ANTILOCK BRAKES - DIAGNOSIS AND
TESTING............................5-36
A-PILLAR GRAB HANDLE -
INSTALLATION......................23-119
A-PILLAR GRAB HANDLE - REMOVAL . . . 23-119
A-PILLAR TRIM - INSTALLATION.......23-119
A-PILLAR TRIM - REMOVAL...........23-119
A-PILLAR TWEETER SPEAKER -
INSTALLATION.......................8A-19
A-PILLAR TWEETER SPEAKER -
REMOVAL..........................8A-18
APPLICATION TABLE, SPECIFICATIONS -
A/C ................................24-7
APPLIQUE - INSTALLATION........23-63,23-68
APPLIQUE - REMOVAL...........23-63,23-68
ARM / ADJUSTER ASSEMBLY -
INSTALLATION, ROCKER................9-26
ARM / ADJUSTER ASSEMBLY -
REMOVAL, ROCKER...................9-26
ARM / ADJUSTER ASSY - CLEANING,
ROCKER............................9-146
ARM / ADJUSTER ASSY - DESCRIPTION,
ROCKER............................9-145
ARM / ADJUSTER ASSY - INSPECTION,
ROCKER............................9-146
ARM / ADJUSTER ASSY -
INSTALLATION, ROCKER...........9-148,9-84
ARM / ADJUSTER ASSY - REMOVAL,
ROCKER.......................9-145,9-84
ARM - DESCRIPTION, WIPER............8R-11
ARM - INSTALLATION, LOWER
CONTROL.......................2-10,2-20
ARM - INSTALLATION, UPPER
CONTROL.......................2-13,2-19
ARM - INSTALLATION, WIPER..........8R-12
ARM - OPERATION, WIPER............8R-11
ARM - REMOVAL, LOWER CONTROL . . 2-10,2-20
ARM - REMOVAL, UPPER CONTROL . . 2-13,2-19
ARM - REMOVAL, WIPER..............8R-12
ARMREST/CONSOLE - INSTALLATION,
CENTER SEAT......................23-132
ARMREST/CONSOLE - REMOVAL,
CENTER SEAT......................23-132
ARMREST/LATCH COVER -
INSTALLATION, CENTER SEAT.........23-132
ARMREST/LATCH COVER - REMOVAL,
CENTER SEAT......................23-132
ASD AND FUEL PUMP RELAYS -
DIAGNOSIS AND TESTING...............8I-4
ASD SENSE - PCM INPUT - OPERATION....8I-4
ASH RECEIVER - INSTALLATION........23-107
ASH RECEIVER - REMOVAL...........23-107
ASSEMBLY - INSTALLATION,
INSTRUMENT PANEL.................23-117
ASSEMBLY - INSTALLATION, ROCKER
ARM / ADJUSTER.....................9-26
ASSEMBLY - OVERHEAD CONSOLE
ASSEMBLY..........................8M-8
ASSEMBLY - REMOVAL, INSTRUMENT
PANEL............................23-115
ASSEMBLY - REMOVAL, ROCKER ARM /
ADJUSTER...........................9-26
ASSEMBLY, ASSEMBLY - OVERHEAD
CONSOLE...........................8M-8
ASSEMBLY, AXLE VACUUM MOTOR.......3-34
ASSEMBLY, DIAGNOSIS AND
TESTING....................21-122,21-294
ASSEMBLY, DIFFERENTIAL . 3-126,3-38,3-66,3-97
ASSEMBLY, DIFFERENTIAL - POWR-LOK . . . 3-99
ASSEMBLY, DIFFERENTIAL -
TRAC-LOK......................3-129,3-70
ASSEMBLY, DOUBLE CARDAN
UNIVERSAL JOINTS
...................3-11
ASSEMBLY, DRIVER AIRBAG
...........8O-16
ASSEMBLY, FLYWHEEL
.................6-14
ASSEMBLY, FRONT CLUTCH
.....21-162,21-333
ASSEMBLY, FRONT SERVO
......21-164,21-335
ASSEMBLY, GLOVE BOX
..............23-111
ASSEMBLY, HVAC HOUSING
............24-36
ASSEMBLY, INSTRUMENT CLUSTER
......8J-12
ASSEMBLY, MANUAL - NV4500
.........21-21
ASSEMBLY, MANUAL - NV5600
.........21-64
ASSEMBLY, OIL PUMP
.................9-49
ASSEMBLY, OIL PUMP
.........21-169,21-340
ASSEMBLY, OVERDRIVE UNIT
....21-180,21-354ASSEMBLY, OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON
RETAINER...................21-193,21-364
ASSEMBLY, PLANETARY GEARTRAIN/
OUTPUT SHAFT...............21-199,21-371
ASSEMBLY, REAR CLUTCH......21-205,21-377
ASSEMBLY, REAR SERVO.......21-207,21-379
ASSEMBLY, SINGLE CARDAN
UNIVERSAL JOINTS....................3-9
ASSEMBLY, TRANSFER CASE - NV241HD . 21-480
ASSEMBLY, TRANSFER CASE - NV241LD . 21-445
ASSEMBLY, VALVE BODY.......21-248,21-420
ASSIST HANDLE - INSTALLATION.......23-124
ASSIST HANDLE - REMOVAL..........23-124
ASSY - CLEANING, ROCKER ARM /
ADJUSTER..........................9-146
ASSY - DESCRIPTION, ROCKER ARM /
ADJUSTER..........................9-145
ASSY - INSPECTION, ROCKER ARM /
ADJUSTER..........................9-146
ASSY - INSTALLATION, ROCKER ARM /
ADJUSTER......................9-148,9-84
ASSY - REMOVAL, ROCKER ARM /
ADJUSTER......................9-145,9-84
AUDIO - DESCRIPTION.................8A-1
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO - OPERATION...................8A-2
AUDIO SYSTEMS, SPECIAL TOOLS.......8A-4
AUTO. TRANS. - INSTALLATION, DIESEL
WITH..........................8P-12,8P-6
AUTO. TRANS. - REMOVAL, DIESEL
WITH...........................8P-5,8P-9
AUTOMATIC DAY / NIGHT MIRROR -
DESCRIPTION.......................8N-11
AUTOMATIC DAY / NIGHT MIRROR -
INSTALLATION......................8N-13
AUTOMATIC DAY / NIGHT MIRROR -
OPERATION.........................8N-12
AUTOMATIC DAY / NIGHT MIRROR -
REMOVAL..........................8N-13
AUTOMATIC DAY/NIGHT MIRROR -
DIAGNOSIS AND TESTING.............8N-12
AUTOMATIC TRANSMISSION - 46RE -
DESCRIPTION.......................21-89
AUTOMATIC TRANSMISSION - 46RE -
OPERATION.........................21-91
AUTOMATIC TRANSMISSION - 47RE -
DESCRIPTION......................21-261
AUTOMATIC TRANSMISSION - 47RE -
OPERATION........................21-263
AUTOMATIC TRANSMISSION -
DIAGNOSIS AND TESTING.......21-268,21-96
AUTOMATIC TRANSMISSION FLUID -
DESCRIPTION.........................0-6
AUTOMATIC TRANSMISSION FLUID -
OPERATION...........................0-6
AXLE - 248FBI - ADJUSTMENTS, FRONT . . . 3-19
AXLE - 248FBI - DESCRIPTION, FRONT....3-14
AXLE - 248FBI - INSTALLATION, FRONT....3-18
AXLE - 248FBI - OPERATION, FRONT......3-14
AXLE - 248FBI - REMOVAL, FRONT.......3-18
AXLE - 248RBI - ADJUSTMENTS, REAR....3-51
AXLE - 248RBI - DESCRIPTION, REAR.....3-46
AXLE - 248RBI - INSTALLATION, REAR....3-51
AXLE - 248RBI - OPERATION, REAR.......3-46
AXLE - 248RBI - REMOVAL, REAR........3-51
AXLE - 267RBI - ADJUSTMENTS, REAR....3-83
AXLE - 267RBI - DESCRIPTION, REAR.....3-78
AXLE - 267RBI - INSTALLATION, REAR....3-82
AXLE - 267RBI - OPERATION, REAR.......3-78
AXLE - 267RBI - REMOVAL, REAR........3-82
AXLE - 286RBI - ADJUSTMENTS, REAR . . . 3-112
AXLE - 286RBI - DESCRIPTION, REAR....3-107
AXLE - 286RBI - INSTALLATION, REAR . . . 3-112
AXLE - 286RBI - OPERATION, REAR......3-108
AXLE - 286RBI - REMOVAL, REAR.......3-112
AXLE - DIAGNOSIS AND
TESTING...............3-108,3-15,3-47,3-80
AXLE - INSTALLATION, DANA 44.....2-20,2-21
AXLE - INSTALLATION, DANA 60.....2-20,2-22
AXLE - INSTALLATION, INTERMEDIATE....3-30
AXLE - REMOVAL, DANA 44.............2-21
AXLE - REMOVAL, DANA 60.............2-21
AXLE, 248FBI - FRONT
.................3-27
AXLE, 248RBI - REAR
..................3-59
AXLE, 267RBI - REAR
..................3-91
AXLE, 286 RBI - REAR
................3-120
AXLE, 286RBI - REAR
.................3-120
2 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

AXLE BEARINGS - INSTALLATION . . . 3-123,3-62,
3-94
AXLE BEARINGS - REMOVAL . . . 3-123,3-62,3-94
AXLE LUBRICATION - DESCRIPTION.......0-5
AXLE SHAFT SEALS - INSTALLATION......3-31
AXLE SHAFT SEALS - REMOVAL.........3-31
AXLE SHAFTS - INSTALLATION . 3-123,3-29,3-62,
3-94
AXLE SHAFTS - INTERMEDIATE -
REMOVAL...........................3-30
AXLE SHAFTS - REMOVAL . 3-123,3-29,3-62,3-94
AXLE, SPECIAL TOOLS - FRONT..........3-27
AXLE VACUUM MOTOR - ASSEMBLY......3-34
AXLE VACUUM MOTOR - DESCRIPTION....3-31
AXLE VACUUM MOTOR - DISASSEMBLY . . . 3-34
AXLE VACUUM MOTOR - INSTALLATION . . . 3-34
AXLE VACUUM MOTOR - OPERATION.....3-31
AXLE VACUUM MOTOR - REMOVAL.......3-34
BACKLITE - INSTALLATION............23-145
BACKLITE - REMOVAL................23-145
BACKLITE LATCH AND KEEPER -
INSTALLATION......................23-146
BACKLITE LATCH AND KEEPER -
REMOVAL.........................23-146
BACKLITE VENT GLASS - INSTALLATION . 23-146
BACKLITE VENT GLASS - REMOVAL.....23-146
BAFFLE - INSTALLATION, HVAC
HOUSING INLET.....................24-36
BAFFLE - REMOVAL, HVAC HOUSING
INLET..............................24-35
BALANCE - STANDARD PROCEDURE,
TIRE AND WHEEL.....................22-4
BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.............................2-10
BALL JOINT - DIAGNOSIS AND TESTING,
UPPER..............................2-12
BAND OPERATION - DIAGNOSIS AND
TESTING, AIR TESTING
TRANSMISSION CLUTCH.......21-100,21-272
BANDS - ADJUSTMENT.........21-151,21-321
BANDS - DESCRIPTION.........21-150,21-320
BANDS - OPERATION..........21-151,21-321
BAR - DIAGNOSIS AND TESTING, TRACK . . . 2-24
BAR - INSTALLATION, STABILIZER . . . 2-12,2-23,
2-29
BAR - INSTALLATION, TRACK............2-24
BAR - REMOVAL, STABILIZER . . . 2-12,2-23,2-29
BAR - REMOVAL, TRACK...............2-24
BARRELS - INSTALLATION, PANEL
OUTLET............................24-31
BARRELS - REMOVAL, PANEL OUTLET . . . 24-31
BASE BRAKE, SPECIFICATIONS............5-2
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-5
BASE BRAKES, SPECIAL TOOLS...........5-4
BASE COAT/CLEAR COAT FINISH -
DESCRIPTION......................23-129
BASE COAT/CLEAR COAT FINISH -
OPERATION........................23-129
BATTERIES - STANDARD PROCEDURE,
REMOTE KEYLESS ENTRY
TRANSMITTER.......................8N-8
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-7
BATTERY CABLE - DESCRIPTION........8F-18
BATTERY CABLE - OPERATION..........8F-18
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-19
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY HOLDDOWN - DESCRIPTION
....8F-17
BATTERY HOLDDOWN - INSTALLATION
. . . 8F-18
BATTERY HOLDDOWN - OPERATION
.....8F-17
BATTERY HOLDDOWN - REMOVAL
.......8F-17
BATTERY, SPECIFICATIONS
..............8F-6
BATTERY SYSTEM - CLEANING
...........8F-5
BATTERY SYSTEM - DESCRIPTION
........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING
............................8F-2
BATTERY SYSTEM - INSPECTION
.........8F-6
BATTERY SYSTEM - OPERATION
.........8F-2
BATTERY TEMPERATURE SENSOR -
DESCRIPTION
.......................8F-27
BATTERY TEMPERATURE SENSOR -
INSTALLATION
.......................8F-28
BATTERY TEMPERATURE SENSOR -
OPERATION
.........................8F-27BATTERY TEMPERATURE SENSOR -
REMOVAL..........................8F-27
BATTERY TRAY - DESCRIPTION.........8F-23
BATTERY TRAY - INSTALLATION.........8F-24
BATTERY TRAY - OPERATION...........8F-23
BATTERY TRAY - REMOVAL............8F-23
BEAM INDICATOR - DESCRIPTION, HIGH . . 8J-21
BEAM INDICATOR - DIAGNOSIS AND
TESTING, HIGH......................8J-21
BEAM INDICATOR - OPERATION, HIGH....8J-21
BEARING - ADJUSTMENT, CENTER.........3-8
BEARING - INSTALLATION, CENTER........3-8
BEARING - INSTALLATION, CLUTCH
RELEASE............................6-12
BEARING - INSTALLATION, HUB.......2-17,2-9
BEARING - INSTALLATION, OUTPUT
SHAFT FRONT................21-171,21-342
BEARING - INSTALLATION, OUTPUT
SHAFT REAR.................21-172,21-343
BEARING - INSTALLATION, PILOT........6-14
BEARING - INSTALLATION, PITMAN......19-23
BEARING - REMOVAL, CENTER...........3-8
BEARING - REMOVAL, CLUTCH RELEASE . . . 6-12
BEARING - REMOVAL, HUB..........2-16,2-9
BEARING - REMOVAL, OUTPUT SHAFT
FRONT......................21-171,21-342
BEARING - REMOVAL, OUTPUT SHAFT
REAR.......................21-171,21-343
BEARING - REMOVAL, PILOT..............6-14
BEARING - REMOVAL, PITMAN..........19-22
BEARING AND CRANKSHAFT JOURNAL
CLEARANCE - STANDARD
PROCEDURE, CONNECTING ROD........9-158
BEARING CLEARANCE - STANDARD
PROCEDURE, MAIN...................9-159
BEARING FITTING - STANDARD
PROCEDURE, CONNECTING ROD.....9-29,9-87
BEARING FITTING - STANDARD
PROCEDURE, CRANKSHAFT MAIN........9-31
BEARINGS - DESCRIPTION,
CRANKSHAFT MAIN...................9-31
BEARINGS - INSTALLATION, AXLE . . . 3-123,3-62,
3-94
BEARINGS - INSTALLATION, CAMSHAFT . . 9-157,
9-28,9-86
BEARINGS - INSTALLATION,
CRANKSHAFT MAIN...............9-32,9-88
BEARINGS - INSTALLATION,
DIFFERENTIAL CASE.....3-102,3-129,3-41,3-72
BEARINGS - OPERATION, CRANKSHAFT
MAIN...............................9-31
BEARINGS - REMOVAL, AXLE . . . 3-123,3-62,3-94
BEARINGS - REMOVAL, CAMSHAFT . 9-152,9-27,
9-85
BEARINGS - REMOVAL, CRANKSHAFT
MAIN...........................9-31,9-88
BEARINGS - REMOVAL, DIFFERENTIAL
CASE.................3-102,3-129,3-40,3-72
BEARINGS - STANDARD PROCEDURE,
FITTING CRANKSHAFT MAIN............9-88
BELT / CHAIN COVER(S) -
INSTALLATION, TIMING...........9-110,9-54
BELT / CHAIN COVER(S) - REMOVAL,
TIMING........................9-110,9-53
BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE............7-24,7-27,7-30
BELT & RETRACTOR - INSTALLATION,
REAR SEAT.........................8O-26
BELT & RETRACTOR - REMOVAL, REAR
SEAT ..............................8O-26
BELT BUCKLE - INSTALLATION, FRONT
SEAT ..............................8O-20
BELT BUCKLE - INSTALLATION, REAR
SEAT ..............................8O-27
BELT BUCKLE - REMOVAL, FRONT SEAT . . 8O-20
BELT BUCKLE - REMOVAL, REAR SEAT . . . 8O-27
BELT SWITCH - DESCRIPTION, SEAT.....8O-28
BELT SWITCH - DIAGNOSIS AND
TESTING, SEAT......................8O-28
BELT SWITCH - OPERATION, SEAT.......8O-28
BELT TENSIONERS - 5.9L -
DESCRIPTION
........................7-19
BELT TENSIONERS - 5.9L -
INSTALLATION
........................7-20
BELT TENSIONERS - 5.9L - OPERATION
....7-19
BELT TENSIONERS - 5.9L - REMOVAL
.....7-19
BELT TENSIONERS - 5.9L DIESEL -
DESCRIPTION
........................7-23BELT TENSIONERS - 5.9L DIESEL -
INSTALLATION........................7-23
BELT TENSIONERS - 5.9L DIESEL -
OPERATION..........................7-23
BELT TENSIONERS - 5.9L DIESEL -
REMOVAL...........................7-23
BELT TENSIONERS - 8.0L -
DESCRIPTION........................7-20
BELT TENSIONERS - 8.0L -
INSTALLATION........................7-22
BELT TENSIONERS - 8.0L - OPERATION....7-21
BELT TENSIONERS - 8.0L - REMOVAL.....7-21
BELT TURNING LOOP ADJUSTER -
INSTALLATION, SEAT.................8O-29
BELT TURNING LOOP ADJUSTER -
REMOVAL, SEAT.....................8O-29
BELT WEATHERSTRIP - INSTALLATION,
FRONT DOOR INNER.................23-153
BELT WEATHERSTRIP - INSTALLATION,
FRONT DOOR OUTER................23-153
BELT WEATHERSTRIP - REMOVAL,
FRONT DOOR INNER.................23-153
BELT WEATHERSTRIP - REMOVAL,
FRONT DOOR OUTER................23-153
BELT/CHAIN AND SPROCKETS -
INSTALLATION, TIMING...........9-111,9-55
BELT/CHAIN AND SPROCKETS -
REMOVAL, TIMING...............9-111,9-54
BELTS - 5.9L - INSTALLATION, DRIVE.....7-26
BELTS - 5.9L - REMOVAL, DRIVE.........7-26
BELTS - 5.9L DIESEL - INSTALLATION,
DRIVE..............................7-32
BELTS - 5.9L DIESEL - REMOVAL, DRIVE . . 7-32
BELTS - 8.0L - INSTALLATION, DRIVE.....7-29
BELTS - 8.0L - REMOVAL, DRIVE.........7-29
BENCH - INSTALLATION, SEAT - SPLIT . . 23-134
BENCH - INSTALLATION, SEAT BACK -
SPLIT.............................23-136
BENCH - INSTALLATION, SEAT BACK
COVER - SPLIT.....................23-137
BENCH - INSTALLATION, SEAT CUSHION
COVER - SPLIT.....................23-140
BENCH - INSTALLATION, SEAT TRACK -
SPLIT.............................23-142
BENCH - REMOVAL, SEAT - SPLIT......23-133
BENCH - REMOVAL, SEAT BACK - SPLIT . 23-135
BENCH - REMOVAL, SEAT BACK COVER
- SPLIT...........................23-137
BENCH - REMOVAL, SEAT CUSHION
COVER - SPLIT.....................23-139
BENCH - REMOVAL, SEAT TRACK -
SPLIT.............................23-142
BENCH SEAT - INSTALLATION, SEAT....23-133
BENCH SEAT - INSTALLATION, SEAT
BACK.............................23-135
BENCH SEAT - REMOVAL, SEAT........23-133
BENCH SEAT - REMOVAL, SEAT BACK . . . 23-135
BEZEL - INSTALLATION, CLUSTER......23-108
BEZEL - REMOVAL, CLUSTER..........23-108
BIN - INSTALLATION, CUBBY..........23-109
BIN - INSTALLATION, STORAGE........23-114
BIN - REMOVAL, CUBBY..............23-108
BIN - REMOVAL, STORAGE............23-114
BLADE - DESCRIPTION, WIPER.........8R-12
BLADE - INSTALLATION, WIPER.........8R-13
BLADE - OPERATION, WIPER...........8R-13
BLADE - REMOVAL, WIPER............8R-13
BLEED - STANDARD PROCEDURE, AIR....14-61
BLEEDING - STANDARD PROCEDURE......5-19
BLEEDING - STANDARD PROCEDURE,
MANUAL.............................5-7
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...................5-27
BLEEDING - STANDARD PROCEDURE,
PRESSURE...........................5-8
BLEEDING ABS BRAKE SYSTEM -
STANDARD PROCEDURE................5-36
BLEND DOOR - INSTALLATION..........24-37
BLEND DOOR - REMOVAL.............24-37
BLEND DOOR ACTUATOR -
INSTALLATION.......................24-25
BLEND DOOR ACTUATOR - REMOVAL
....24-25
BLOCK - CLEANING, ENGINE
........9-27,9-85
BLOCK - DESCRIPTION, BLOWER
MOTOR RESISTOR
...................24-23
BLOCK - DESCRIPTION, JUNCTION
....8W-97-6
BLOCK - DIAGNOSIS AND TESTING,
BLOWER MOTOR RESISTOR
............24-23
BR/BEINDEX 3
Description Group-Page Description Group-Page Description Group-Page