horn DODGE RAM 2002 Service Owner's Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2002, Model line: RAM, Model: DODGE RAM 2002Pages: 2255, PDF Size: 62.07 MB
Page 610 of 2255

the entire driver airbag trim cover and horn switch
unit must be replaced.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
WARNING: THE HORN SWITCH IS INTEGRAL TO
THE DRIVER AIRBAG UNIT. SERVICE OF THIS UNIT
SHOULD BE PERFORMED ONLY BY
DAIMLERCHRYSLER-TRAINED AND AUTHORIZED
DEALER SERVICE TECHNICIANS. FAILURE TO
TAKE THE PROPER PRECAUTIONS OR TO FOL-
LOW THE PROPER PROCEDURES COULD RESULT
IN ACCIDENTAL, INCOMPLETE, OR IMPROPER AIR-
BAG DEPLOYMENT AND POSSIBLE OCCUPANT
INJURIES.
WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE DRIVER
AIRBAG, OR BECOMING ENTRAPPED BETWEEN
THE DRIVER AIRBAG CUSHION AND THE DRIVER
AIRBAG TRIM COVER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
WARNING: THE DRIVER AIRBAG TRIM COVER
MUST NEVER BE PAINTED. REPLACEMENT TRIM
COVERS ARE SERVICED IN THE ORIGINAL COL-
ORS. PAINT MAY CHANGE THE WAY IN WHICH THE
MATERIAL OF THE TRIM COVER RESPONDS TO AN
AIRBAG DEPLOYMENT. FAILURE TO OBSERVE
THIS WARNING COULD RESULT IN OCCUPANT
INJURIES UPON AIRBAG DEPLOYMENT.
(1) Carefully position the driver airbag in the trim
cover. Be certain that the horn switch feed and
ground pigtail wires are not pinched between the air-
bag housing and the trim cover locking blocks.
(2) Engage the upper and lower trim cover locking
blocks with the lip of the driver airbag housing, then
engage the locking blocks on each side of the trim
cover with the lip of the housing. Be certain that
each of the locking blocks is fully engaged on the lip
of the airbag housing (Fig. 14).(3) Reinstall the horn switch ground pigtail wire
eyelet terminal over the left upper airbag housing
stud.
(4) Reinstall the upper and lower airbag trim cover
retainers over the airbag housing studs. Be certain
that the tabs on the retainers are engaged in the
retainer slots of the trim cover locking blocks (Fig.
13).
(5) Install and tighten the nuts that secure the
trim cover retainers to the airbag housing studs.
Tighten the nuts to 10 N´m (90 in. lbs.).
(6) Route the horn switch feed pigtail wire
between the inflator housing and the right upper air-
bag housing stud.
(7) Reinstall the plastic wire retainer onto the
right upper airbag housing stud to capture horn
switch feed pigtail wire.
(8) Reinstall the driver airbag onto the steering
wheel. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - INSTALLATION).
INSTALLATION
The following procedure is for replacement of a
faulty or damaged driver airbag. If the driver airbag
has been deployed, the clockspring and the steering
column assembly must also be replaced. (Refer to 8 -
Fig. 14 Driver Airbag Trim Cover Locking Blocks
Engaged
1 - LIP
2 - TRIM COVER
3 - HORN SWITCH
4 - AIRBAG HOUSING
5 - LOCKING BLOCK
BR/BERESTRAINTS 8O - 17
DRIVER AIRBAG (Continued)
Page 611 of 2255

ELECTRICAL/RESTRAINTS/CLOCKSPRING -
REMOVAL) and (Refer to 19 - STEERING/COLUMN
- REMOVAL).
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE DRIVER
AIRBAG, OR BECOMING ENTRAPPED BETWEEN
THE DRIVER AIRBAG CUSHION AND THE DRIVER
AIRBAG TRIM COVER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
WARNING: THE DRIVER AIRBAG TRIM COVER
MUST NEVER BE PAINTED. REPLACEMENT TRIM
COVERS ARE SERVICED IN THE ORIGINAL COL-
ORS. PAINT MAY CHANGE THE WAY IN WHICH THE
MATERIAL OF THE TRIM COVER RESPONDS TO AN
AIRBAG DEPLOYMENT. FAILURE TO OBSERVE
THIS WARNING COULD RESULT IN OCCUPANT
INJURIES UPON AIRBAG DEPLOYMENT.
(1) Assemble the driver airbag trim cover onto the
airbag housing. (Refer to 8 - ELECTRICAL/RE-
STRAINTS/DRIVER AIRBAG - ASSEMBLY).
(2) When installing the driver airbag, reconnect
the clockspring driver airbag pigtail wire harness
connector to the airbag inflator connector receptacle
by pressing straight in on the connector (Fig. 10). You
can be certain that the connector is fully engaged by
listening carefully for a distinct, audible click as the
connector snaps into place.
(3) Reconnect the clockspring horn switch pigtail
wire harness connector to the horn switch feed pig-
tail wire connector, which is located on the back of
the driver airbag.
(4) Carefully position the driver airbag in the
steering wheel. Be certain that the clockspring pig-
tail wires in the steering wheel hub area are not
pinched between the driver airbag and the steering
wheel.(5) From the underside of the steering wheel,
install and tighten the two screws that secure the
driver airbag to the steering wheel armature.
Tighten the screws to 10.2 N´m (90 in. lbs.).
(6) Do not reconnect the battery negative cable at
this time. The airbag system verification test proce-
dure should be performed following service of any
airbag system component. (Refer to 8 - ELECTRI-
CAL/RESTRAINTS - STANDARD PROCEDURE -
VERIFICATION TEST).
FRONT SEAT BELT &
RETRACTOR
REMOVAL
REMOVAL - STANDARD CAB
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Move the front seats to their most forward
position for easiest access to the front shoulder belt
lower seat belt anchor plate, the retractor, and the
B-pillar.
(2) Remove the screw that secures the lower seat
belt anchor plate to the floor panel near the base of
the B-pillar.
(3) Unsnap and lift the front shoulder belt turning
loop cover to access the screw that secures the turn-
ing loop to the height adjuster (Fig. 15).
(4) Remove the screw that secures the shoulder
belt turning loop to the height adjuster.
(5) Remove the shoulder belt turning loop from the
height adjuster.
(6) Remove the trim from the B-pillar. (Refer to 23
- BODY/INTERIOR/B-PILLAR TRIM - REMOVAL).
(7) Disengage the front seat shoulder belt turning
loop and lower seat belt anchor plate from the B-pil-
lar trim.
8O - 18 RESTRAINTSBR/BE
DRIVER AIRBAG (Continued)
Page 631 of 2255

8.0L V-10 ENGINE
(1) Disconnect negative battery cable at battery.
(2) Disconnect positive battery cable at battery.
(3) Remove 2 bolts and battery holddown (Fig. 7).
(4) If equipped, pull up on battery heat shield to
remove it (Fig. 8).
(5) Remove battery from vehicle.
(6) From under left front wheel opening, remove 2
forward battery tray nuts (Fig. 9).(7) Remove 2 nuts and 2 bolts holding battery tray
to vehicle (Fig. 10).
Fig. 7 Battery Holddown
1 - REMOVE 2 BOLTS
2 - BATTERY HOLDDOWN STRAP
Fig. 8 Battery Heat Shield
1 - BATTERY HEAT SHIELD
Fig. 9 Forward Battery Tray Nuts
1 - HORNS
2 - UNDERSIDE OF LEFT FRONT WHEEL OPENING
3 - BATTERY TRAY NUTS
Fig. 10 Battery Tray Mounting
1 - BATTERY TRAY
2 - REMOVE 2 BOLTS
3 - REMOVE 2 NUTS
8P - 8 SPEED CONTROLBR/BE
SPEED CONTROL SERVO (Continued)
Page 640 of 2255

VEHICLE THEFT SECURITY
TABLE OF CONTENTS
page page
VEHICLE THEFT SECURITY
DESCRIPTION..........................1
OPERATION............................2
DIAGNOSIS AND TESTING - VEHICLE THEFT
SECURITY SYSTEM....................3VTSS INDICATOR
DESCRIPTION..........................3
OPERATION............................3
DIAGNOSIS AND TESTING - VTSS
INDICATOR...........................4
VEHICLE THEFT SECURITY
DESCRIPTION
The Vehicle Theft Security System (VTSS) is an
available factory-installed option on this model when
it is also equipped with the high-line or premium
Central Timer Module (CTM). The VTSS is designed
to provide perimeter protection against unauthorized
use or tampering by monitoring the vehicle doors and
the ignition system. If unauthorized vehicle use or
tampering is detected, the system responds by puls-
ing the horn, flashing the headlamps, and preventing
the engine from operating.
The VTSS includes the following major compo-
nents, which are described in further detail else-
where in this service manual:
²Central Timer Module- The high-line or pre-
mium Central Timer Module (CTM) is located under
the driver side end of the instrument panel, inboard
of the instrument panel steering column opening.
The high-line or premium CTM contains a micropro-
cessor and software that allow it to provide many
electronic functions and features not available with
base version of the CTM, including the VTSS. The
CTM provides all of the proper VTSS features and
outputs based upon the monitored inputs. The CTM
circuitry monitors hard wired switch inputs, as well
as message inputs received from other vehicle elec-
tronic modules over the Chrysler Collision Detection
(CCD) data bus network. (Refer to 8 - ELECTRICAL/
ELECTRONIC CONTROL MODULES/BODY CON-
TROL/CENTRAL TIMER MODULE -
DESCRIPTION).
²Door Ajar Switch- A door ajar switch is
located on the hinge pillar of each front door in the
vehicle. These switches provide an input to the VTSS
indicating whether the door is opened or closed.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
INTERIOR/DOOR AJAR SWITCH - DESCRIPTION).
²Door Cylinder Lock Switch- A door cylinder
lock switch is located on the back of each front door
lock cylinder. This switch provides an input to theVTSS indicating whether the system should remain
armed or be disarmed. (Refer to 8 - ELECTRICAL/
POWER LOCKS/DOOR CYLINDER LOCK SWITCH
- DESCRIPTION).
²Horn Relay- The horn relay is located in the
Power Distribution Center (PDC) in the engine com-
partment near the battery. The horn relay is nor-
mally activated by the horn switch to control the
sounding of the vehicle horn or horns. However, it
can also be activated by an output of the Central
Timer Module (CTM) to provide an audible indication
that unauthorized vehicle use or tampering has been
detected. (Refer to 8 - ELECTRICAL/HORN/HORN
RELAY - DESCRIPTION).
²Headlamp Relay- The headlamp relay (also
known as the security relay) is located in the Power
Distribution Center (PDC) in the engine compart-
ment near the battery. The headlamp relay is nor-
mally activated by the Central Timer Module (CTM)
based upon inputs from the Remote Keyless Entry
(RKE) panic mode feature. However, it can also be
activated by an output of the CTM to flash the head-
lamp low beams to provide a highly visible indication
that unauthorized vehicle use or tampering has been
detected. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/HEADLAMP RELAY - DESCRIP-
TION).
²VTSS Indicator- A red Light Emitting Diode
(LED) located on the lower surface of the overhead
console near the windshield is illuminated by an out-
put of the Central Timer Module (CTM) to indicate
the status of the VTSS. This LED is integral to the
electronic circuit board for the Compass Mini-Trip
Computer (CMTC). (Refer to 8 - ELECTRICAL/
OVERHEAD CONSOLE/COMPASS/MINI-TRIP
COMPUTER - DESCRIPTION).
The engine no-run feature of the VTSS relies upon
communication between the high-line or premium
CTM and the Powertrain Control Module (PCM) over
the Chrysler Collision Detection (CCD) data bus net-
work.
BR/BEVEHICLE THEFT SECURITY 8Q - 1
Page 641 of 2255

Hard wired circuitry connects many of the VTSS
components to each other through the electrical sys-
tem of the vehicle. These hard wired circuits are
integral to several wire harnesses, which are routed
throughout the vehicle and retained by many differ-
ent methods. These circuits may be connected to each
other, to the vehicle electrical system and to the
VTSS components through the use of a combination
of soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
OPERATION
A Central Timer Module (CTM) is used on this
model to control and integrate many of the electronic
functions and features included in the Vehicle Theft
Security System (VTSS). In the VTSS, the CTM
receives inputs indicating the status of the door ajar
switches, the door cylinder lock switch, and the igni-
tion switch. The programming in the CTM allows it
to process the information from all of these inputs
and send control outputs to energize or de-energize
the horn relay, the headlamp relay, and the VTSS
indicator. The control of these inputs and outputs are
what constitute all of the features of the VTSS. Fol-
lowing is information on the operation of each of the
VTSS features. Refer to the owner's manual in the
vehicle glove box for more information on the fea-
tures, use and operation of the VTSS.
ENABLING
The high-line or premium version of the CTM must
have the VTSS function electronically enabled in
order for the VTSS to perform as designed. The logic
in the CTM keeps its VTSS function dormant until it
is enabled using a DRBIIItscan tool. The VTSS
function of the high-line or premium CTM is enabled
on vehicles equipped with the VTSS option at the
factory, but a service replacement CTM must be
VTSS-enabled by the dealer using a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
The VTSS engine no-run feature is disabled when
it is shipped from the factory. This is done by pro-
gramming within the Powertrain Control Module
(PCM). The logic in the PCM prevents the VTSS
engine no-run feature from arming until the engine
start counter within the PCM sees twenty enginestarts. The VTSS no-run feature must be enabled by
the dealer when the vehicle is received from the
assembly plant. Once the VTSS engine no-run fea-
ture has been enabled, it cannot be disabled unless
the PCM is replaced with a new unit. The same
VTSS engine no-run feature enable logic will apply
anytime the PCM is replaced with a new unit.
ARMING
Passive arming of the VTSS occurs when the vehi-
cle is exited with the key removed from the ignition
switch, the headlamps are turned off, and the doors
are locked while they are open using the power lock
switch, or locked after they are closed by turning
either front door lock cylinder to the lock position
using the key. The power lock switch will not func-
tion if the key is in the ignition switch or the head-
lamps are turned on with the driver side front door
open. The VTSS will not arm if the doors are locked
using the mechanical lock button. Active arming of
the VTSS occurs when the ªLockº button on the
Remote Keyless Entry (RKE) transmitter is
depressed to lock the vehicle. For active arming to
occur, the doors must be closed and the ignition
switch must be in the Off position when the RKE
transmitter ªLockº button is depressed. However,
once the VTSS arming process has been completed,
the ignition switch can be turned to the Accessory
position without triggering the alarm.
Once the VTSS begins passive or active arming,
the security indicator lamp in the overhead console
will flash rapidly for about fifteen seconds. This indi-
cates that the VTSS arming is in progress. Turning a
key in the ignition switch, opening a door, or unlock-
ing a door by any means during the fifteen second
arming process will cause the VTSS indicator to stop
flashing and the arming process to abort. Once the
fifteen second arming function is successfully com-
pleted, the indicator will flash at a slower rate, indi-
cating that the VTSS is armed.
DISARMING
Passive disarming of the VTSS occurs when the
vehicle is unlocked using the key to unlock either
front door. Active disarming of the VTSS occurs when
the vehicle is unlocked by depressing the ªUnlockº
button of the RKE transmitter. Once the alarm has
been activated (horn pulsing, headlamps flashing,
and the engine no-run feature), either disarming
method will also deactivate the alarm. Depressing
the ªPanicº button on the RKE transmitter willnot
disarm the VTSS.
8Q - 2 VEHICLE THEFT SECURITYBR/BE
VEHICLE THEFT SECURITY (Continued)
Page 642 of 2255

POWER-UP MODE
When the armed VTSS senses that the battery has
been disconnected and reconnected, it enters its pow-
er-up mode. In the power-up mode the alarm system
remains armed following a battery failure or discon-
nect. If the VTSS was armed prior to a battery dis-
connect or failure, the technician or vehicle operator
will have to actively or passively disarm the alarm
system after the battery is reconnected. The pow-
er-up mode will also apply if the battery goes dead
while the system is armed, and battery jump-starting
is attempted. The engine no-run feature will prevent
the engine from starting until the alarm system has
been actively or passively disarmed. The VTSS will
be armed until the technician or vehicle operator has
actively or passively disarmed the alarm system. If
the VTSS is in the disarmed mode prior to a battery
disconnect or failure, it will remain disarmed after
the battery is reconnected or replaced, or if jump-
starting is attempted.
TAMPER ALERT
The VTSS tamper alert feature will sound the horn
three times upon disarming, if the alarm was trig-
gered and has since timed-out (about fifteen min-
utes). This feature alerts the vehicle operator that
the VTSS alarm was activated while the vehicle was
unattended.
DIAGNOSIS AND TESTING - VEHICLE THEFT
SECURITY SYSTEM
The VTSS-related hard wired inputs to and out-
puts from the high-line or premium Central Timer
Module (CTM) may be diagnosed and tested using
conventional diagnostic tools and procedures. Refer
to the appropriate wiring information. The wiring
information includes wiring diagrams, proper wire
and connector repair procedures, further details on
wire harness routing and retention, as well as pin-
out and location views for the various wire harness
connectors, splices and grounds.
However, conventional diagnostic methods may not
prove conclusive in the diagnosis of the CTM, the
Powertrain Control Module (PCM), or the Chrysler
Collision Detection (CCD) data bus network. In order
to obtain conclusive testing of the VTSS, the CTM,
the PCM, and the CCD data bus network must also
be checked. The most reliable, efficient, and accurate
means to diagnose the VTSS requires the use of a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information. The DRBIIItscan tool can provide
confirmation that the CCD data bus network is func-
tional, that all of the electronic modules are sending
and receiving the proper messages over the CCD
data bus, and that these modules are receiving the
proper hard wired inputs and responding with theproper hard wired outputs needed to perform their
functions. See the ªVehicle Theft Security Systemº
menu item on the DRBIIItscan tool.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
VTSS INDICATOR
DESCRIPTION
The Vehicle Theft Security System (VTSS) indica-
tor consists of a red Light-Emitting Diode (LED)
located on the electronic circuit board of the Compass
Mini-Trip Computer (CMTC) within the overhead
console. The LED extends through a hole in the
CMTC lens located near the forward end of the over-
head console housing near the windshield.
The VTSS indicator cannot be adjusted or repaired
and, if faulty or damaged, the entire CMTC unit
must be replaced. (Refer to 8 - ELECTRICAL/OVER-
HEAD CONSOLE/COMPASS/MINI-TRIP COM-
PUTER - DESCRIPTION).
OPERATION
The Vehicle Theft Security System (VTSS) indica-
tor gives a visible indication of the VTSS arming sta-
tus. One side of Light-Emitting Diode (LED) in the
VTSS indicator is connected to battery current
through a fused B(+) circuit and a fuse in the Junc-
tion Block (JB), so the indicator remains functional
regardless of the ignition switch position. The other
side of the LED is hard wired to the Central Timer
Module (CTM), which controls the operation of the
VTSS indicator by pulling this side of the LED cir-
cuit to ground. When the VTSS arming is in
progress, the CTM will flash the LED rapidly on and
off for about fifteen seconds. When the VTSS has
been successfully armed, the CTM will flash the LED
on and off continually at a much slower rate until
the VTSS has been disarmed. The VTSS indicator
can be diagnosed using conventional diagnostic tools
and methods.
BR/BEVEHICLE THEFT SECURITY 8Q - 3
VEHICLE THEFT SECURITY (Continued)
Page 662 of 2255

WIRING
TABLE OF CONTENTS
page page
AIRBAG SYSTEM.................... 8W-43-1
AIR CONDITIONING-HEATER........... 8W-42-1
ALL WHEEL ANTILOCK BRAKES........ 8W-35-1
AUDIO SYSTEM..................... 8W-47-1
BUS COMMUNICATIONS.............. 8W-18-1
CENTRAL TIMER MODULE............. 8W-45-1
CHARGING SYSTEM.................. 8W-20-1
COMPONENT INDEX.................. 8W-02-1
CONNECTOR/GROUND/SPLICE
LOCATION........................ 8W-91-1
CONNECTOR PIN-OUTS............... 8W-80-1
FRONT LIGHTING.................... 8W-50-1
FUEL/IGNITION SYSTEM.............. 8W-30-1
GROUND DISTRIBUTION.............. 8W-15-1
HORN/CIGAR LIGHTER/POWER OUTLET . . 8W-41-1
INSTRUMENT CLUSTER............... 8W-40-1
INTERIOR LIGHTING.................. 8W-44-1
JUNCTION BLOCK.................... 8W-12-1OVERHEAD CONSOLE................. 8W-49-1
POWER DISTRIBUTION............... 8W-10-1
POWER DISTRIBUTION............... 8W-97-1
POWER DOOR LOCKS................ 8W-61-1
POWER MIRRORS................... 8W-62-1
POWER SEATS...................... 8W-63-1
POWER WINDOWS................... 8W-60-1
REAR LIGHTING..................... 8W-51-1
REAR WHEEL ANTILOCK BRAKES....... 8W-34-1
SPLICE INFORMATION................ 8W-70-1
STARTING SYSTEM.................. 8W-21-1
TRAILER TOW....................... 8W-54-1
TRANSMISSION CONTROL SYSTEM..... 8W-31-1
TURN SIGNALS...................... 8W-52-1
VEHICLE SPEED CONTROL............ 8W-33-1
VEHICLE THEFT SECURITY SYSTEM..... 8W-39-1
WIPERS............................ 8W-53-1
WIRING DIAGRAM INFORMATION....... 8W-01-1 BR/BEWIRING 8W - 1
Page 678 of 2255

8W-02 COMPONENT INDEX
Component Page
4WD Switch.......................... 8W-31
A/C Compressor Clutch Relay............ 8W-42
A/C Compressor Clutch................. 8W-42
A/C- Heater Control.................... 8W-42
A/C Heater Temperature Select........... 8W-42
A/C High Pressure Switch............... 8W-42
A/C Low Pressure Switch................ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Aftermarket Center High Mounted Stop
Lamp............................. 8W-51
Aftermarket Trailer Tow Connector........ 8W-54
Airbag Control Module.................. 8W-43
Ambient Temperature Sensor............ 8W-49
Ash Receiver Lamp.................... 8W-44
Automatic Day/Night Mirror............. 8W-49
Automatic Shut Down Relay............. 8W-30
Auxiliary Battery...................... 8W-20
Back-Up Lamp Switch.................. 8W-51
Back-Up Lamp........................ 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Actuator................... 8W-42
Blower Motor Relay.................... 8W-42
Blower Motor Resistor Block............. 8W-42
Blower Motor......................... 8W-42
Brake Lamp Switch.................... 8W-51
Brake Pressure Switch............... 8W-34, 35
Bypass Jumper....................... 8W-21
Camshaft Position Sensor............... 8W-30
Capacitor......................... 8W-10, 30
Cargo Lamps........................ 8W-44
Center High Mounted Stop Lamps........ 8W-51
Center Identification Lamp.............. 8W-50
Central Timer Module.................. 8W-45
Cigar Lighter......................... 8W-41
Circuit Breakers...................... 8W-12
Clockspring.................. 8W-33, 41, 43, 47
Clutch Pedal Position Switch............. 8W-21
Combination Flasher................... 8W-52
Controller Antilock Brake............ 8W-34, 35
Crankshaft Position Sensor.............. 8W-30
Cummins Bus........................ 8W-18
Cup Holder Lamp..................... 8W-44
Data Link Connector................... 8W-18
Daytime Running Lamp Module.......... 8W-50
Dome Lamp.......................... 8W-44
Driver Airbag......................... 8W-43
Driver Cylinder Lock Switch............. 8W-39
Driver Door Ajar Switch................ 8W-45
Driver Door Lock Motor................. 8W-61
Driver Door Window/Lock Switch...... 8W-60, 61
Driver Heated Seat Cushion............. 8W-63Component Page
Driver Heated Seat Switch.............. 8W-63
Driver Lumbar Motor.................. 8W-63
Driver Power Seat Front Vertical Motor.... 8W-63
Driver Power Seat Horizontal Motor....... 8W-63
Driver Power Seat Rear Vertical Motor..... 8W-63
Driver Power Seat Switch............... 8W-63
Driver Power Window Motor............. 8W-60
Electric Brake Provision................ 8W-54
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Starter Motor Relay.............. 8W-21
Engine Starter Motor................... 8W-21
EVAP/Purge Solenoid................... 8W-30
Fender Lamp......................... 8W-51
Fog Lamp Relay....................... 8W-50
Fog Lamp............................ 8W-50
Fuel Heater Relay..................... 8W-30
Fuel Heater........................ 8W-30-36
Fuel Injection Pump................... 8W-30
Fuel Injectors......................... 8W-30
Fuel Pump Module.................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuel Tank Module..................... 8W-30
Fuel Transfer Pump.................... 8W-30
Fuses (JB)........................... 8W-12
Fuses (PDC).......................... 8W-10
Fusible Link....................... 8W-20, 30
Grounds............................. 8W-15
Generator............................ 8W-20
Glove Box Lamp And Switch............. 8W-44
Headlamp Beam Select Switch........... 8W-50
Headlamp Switch...................... 8W-50
Headlamp........................... 8W-50
Heated Mirror Relay................... 8W-62
Heated Mirror Switch.................. 8W-62
Heated Seat Relay..................... 8W-12
High Note Horn....................... 8W-41
Horn Relay.......................... 8W-41
Horn Switch.......................... 8W-41
Idle Air Control Motor.................. 8W-30
Ignition Coils......................... 8W-30
Ignition Switch....................... 8W-10
Instrument Cluster.................... 8W-40
Intake Air Heater Relays................ 8W-30
Intake Air Heater..................... 8W-30
Intake Air Temperature Sensor........... 8W-30
Intermittent Wiper Switch............... 8W-53
Joint Connectors....... 8W-10, 12, 15, 30, 34, 35,
40, 44, 45, 51, 53, 54, 70
Junction Block........................ 8W-12
Leak Detection Pump.................. 8W-30
BR/BE8W-02 COMPONENT INDEX 8W - 02 - 1
Page 679 of 2255

Component Page
License Lamp......................... 8W-51
Low Note Horn....................... 8W-41
Manifold Absolute Pressure Sensor........ 8W-30
Outboard Clearance Lamps.............. 8W-50
Outboard Headlamps................... 8W-50
Outboard Identification Lamps........... 8W-50
Output Speed Sensor................... 8W-31
Overdrive Switch...................... 8W-31
Overhead Console..................... 8W-49
Oxygen Sensors....................... 8W-30
Oxygen Sensor Downstream Relay........ 8W-30
Park Brake Switch.................. 8W-40, 50
Park/Neutral Position Switch.......... 8W-30, 51
Park/Turn Signal Lamp................. 8W-52
Passenger Airbag On/Off Switch.......... 8W-43
Passenger Airbag...................... 8W-43
Passenger Cylinder Lock Switch.......... 8W-39
Passenger Door Ajar Switch.............. 8W-45
Passenger Door Lock Motor.............. 8W-61
Passenger Door Window/Lock Switch.... 8W-60, 61
Passenger Heated Seat Cushion.......... 8W-63
Passenger Heated Seat Switch........... 8W-63
Passenger Lumbar Motor................ 8W-63
Passenger Power Seat Front Vertical
Motor............................. 8W-63
Passenger Power Seat Horizontal Motor.... 8W-63
Passenger Power Seat Rear Vertical Motor . . 8W-63
Passenger Power Seat Switch............ 8W-63
Passenger Power Window Motor.......... 8W-60
Power Distribution Center............... 8W-10
Power Mirror Switch................... 8W-62Component Page
Power Mirror......................... 8W-62
Power Outlet......................... 8W-41
Powertrain Control Module.............. 8W-30
PTO Switch.......................... 8W-30
Quad High Beam Relay................. 8W-50
Radio Choke Relay..................... 8W-47
Radio............................... 8W-47
Rear Wheel Speed Sensor............ 8W-34, 35
Remote Radio Switch................... 8W-47
Splices.............................. 8W-70
Seat Belt Switch...................... 8W-40
Seat Heat Interface Module.............. 8W-63
Security Relay........................ 8W-39
Speakers............................ 8W-47
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Tail/Stop/Turn Signal Lamp.............. 8W-51
Tailgate Lamps....................... 8W-51
Throttle Position Sensor................ 8W-30
Trailer Tow Connector.................. 8W-54
Trailer Tow Relay...................... 8W-54
Transmission Control Relay.............. 8W-31
Transmission Solenoid Assembly.......... 8W-31
Turn Signal/Hazard Switch.............. 8W-52
Underhood Lamp...................... 8W-44
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-40
Water In Fuel Sensor................... 8W-30
Wheel Speed Sensor.................... 8W-35
Windshield Washer Pump............... 8W-53
Wiper Motor Relay..................... 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXBR/BE
Page 680 of 2255

8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch................ 8W-10-27
A/C Compressor Clutch Relay......... 8W-10-9, 27
Aftermarket Center High Mounted Stop
Lamp........................... 8W-10-13
Aftermarket Trailer Tow Connector....... 8W-10-21
Automatic Shut Down Relay.......... 8W-10-14, 20
Auxiliary Battery..................... 8W-10-8
Battery............................. 8W-10-8
Blower Motor....................... 8W-10-23
Blower Motor Relay................. 8W-10-8, 23
Brake Lamp Switch................. 8W-10-8, 13
Capacitor.......................... 8W-10-16
Center High Mounted Stop Lamp No. 1.... 8W-10-13
Center High Mounted Stop Lamp No. 2.... 8W-10-13
Central Timer Module.............. 8W-10-22, 26
Circuit Breaker 2.................... 8W-10-10
Clockspring......................... 8W-10-26
Combination Flasher.................. 8W-10-13
Controller Antilock Brake.............. 8W-10-23
Daytime Running Lamp Module......... 8W-10-25
Electric Brake Provision............. 8W-10-13, 21
Engine Control Module................ 8W-10-12
Engine Starter Motor................. 8W-10-23
Engine Starter Motor Relay........... 8W-10-8, 23
Fog Lamp Relay..................... 8W-10-25
Fuel Heater........................ 8W-10-20
Fuel Heater Relay.................. 8W-10-8, 20
Fuel Injection Pump.................. 8W-10-12
Fuel Injector No. 1................. 8W-10-15, 16
Fuel Injector No. 2................. 8W-10-15, 16
Fuel Injector No. 3................. 8W-10-15, 16
Fuel Injector No. 4................. 8W-10-15, 16
Fuel Injector No. 5................. 8W-10-15, 16
Fuel Injector No. 6................. 8W-10-15, 16
Fuel Injector No. 7................. 8W-10-15, 16
Fuel Injector No. 8................. 8W-10-15, 16
Fuel Injector No. 9................... 8W-10-16
Fuel Injector No. 10................... 8W-10-16
Fuel Pump Module................... 8W-10-11
Fuel Pump Relay.................. 8W-10-11, 12
Fuse 1 (JB)......................... 8W-10-10
Fuse 1 (PDC)...................... 8W-10-8, 10
Fuse 2 (PDC)................... 8W-10-8, 10, 22
Fuse 3 (PDC)................... 8W-10-8, 11, 12
Fuse 4 (JB)......................... 8W-10-10
Fuse 4 (PDC)...................... 8W-10-8, 13
Fuse 5 (PDC)...................... 8W-10-8, 13
Fuse 6 (PDC)................... 8W-10-8, 14, 20
Fuse 7 (PDC)...................... 8W-10-8, 20
Fuse 8 (PDC)...................... 8W-10-8, 21
Fuse 9 (PDC)...................... 8W-10-8, 23
Fuse 10 (PDC)..................... 8W-10-8, 22
Fuse 11 (PDC)..................... 8W-10-8, 23
Fuse 12 (JB)........................ 8W-10-10
Fuse 12 (PDC)................... 8W-10-8, 9, 23
Fuse 13 (JB)........................ 8W-10-10
Component Page
Fuse 14 (JB)........................ 8W-10-10
Fuse B (PDC)................... 8W-10-8, 9, 24
Fuse C (PDC)..................... 8W-10-9, 24
Fuse E (PDC)..................... 8W-10-9, 24
Fuse F (PDC)..................... 8W-10-9, 24
Fuse G (PDC)..................... 8W-10-9, 25
Fuse H (PDC)..................... 8W-10-9, 26
Fuse I (PDC)...................... 8W-10-9, 26
Fuse J (PDC)...................... 8W-10-9, 27
Fuse K (PDC)............. 8W-10-9, 14, 17, 18, 19
Fuse L (PDC)..................... 8W-10-9, 27
Fuse Gen (PDC)................... 8W-10-8, 27
G201............................. 8W-10-22
Generator........................ 8W-10-8, 27
Headlamp Beam Select Switch........... 8W-10-25
Headlamp Switch.................. 8W-10-9, 24
High Note Horn..................... 8W-10-26
Horn Relay....................... 8W-10-9, 26
Ignition Coil........................ 8W-10-15
Ignition Coil 4 Pack................... 8W-10-16
Ignition Coil 6 Pack................... 8W-10-16
Ignition Switch................. 8W-10-8, 10, 22
Joint Connector No. 1.............. 8W-10-25, 26
Joint Connector No. 2........ 8W-10-8, 9, 11, 12, 14,
15, 16, 20, 21
Joint Connector No. 5................. 8W-10-22
Joint Connector No. 6............ 8W-10-13, 22, 26
Joint Connector No. 8................. 8W-10-22
Junction Block.................. 8W-10-8, 10, 13
Left Fog Lamp...................... 8W-10-25
Left Headlamp...................... 8W-10-24
Left Outboard Headlamp.......... 8W-10-9, 24, 25
Low Note Horn...................... 8W-10-26
Oxygen Sensor 1/1 Left Bank Up . . . 8W-10-17, 18, 19
Oxygen Sensor 1/1 Upstream............ 8W-10-17
Oxygen Sensor 1/2 Downstream.......... 8W-10-17
Oxygen Sensor 1/2 Left Bank Down....... 8W-10-19
Oxygen Sensor 1/2 Pre-Catalyst.......... 8W-10-18
Oxygen Sensor 1/3 Post-Catalyst......... 8W-10-18
Oxygen Sensor 2/1 Right Bank Up . . 8W-10-17, 18, 19
Oxygen Sensor 2/2 Right Bank Down...... 8W-10-19
Oxygen Sensor Downstream Relay..... 8W-10-18, 19
Power Distribution Center.... 8W-10-8, 9, 10, 11, 12,
13, 14, 2, 20, 21, 22, 23, 24, 25, 26, 27
Power Outlet...................... 8W-10-9, 27
Powertrain Control Module . . 8W-10-11, 12, 15, 16, 20
Quad High Beam Relay................ 8W-10-24
Right Fog Lamp..................... 8W-10-25
Right Headlamp..................... 8W-10-24
Right Outboard Headlamp......... 8W-10-9, 24, 25
Security Relay..................... 8W-10-9, 25
Trailer Tow Connector................. 8W-10-21
Trailer Tow Relay.................... 8W-10-21
Transmission Control Relay........... 8W-10-9, 26
Transmission Solenoid Assembly......... 8W-10-26
Turn Signal/Hazard Switch............. 8W-10-13
BR/BE8W-10 POWER DISTRIBUTION 8W - 10 - 1