belt DODGE RAM 2002 Service Manual PDF

(1) Reach through the opening between the rear
seat back and the floor panel to position the rear seat
belt buckle/buckle unit (right side) or lap belt/buckle
unit (left side) onto the stud on the rear floor panel
(Fig. 24).
(2) Install and tighten the nut that secures the
rear seat belt buckle/buckle unit (right side) or lap
belt/buckle unit (left side) anchor plate to the stud on
the rear floor panel. Tighten the nut to 40 N´m (29 ft.
lbs.).
(3) Route the lap belt and buckles between the
rear seat back and rear seat cushion.
(4) Disengage the rear seat from its stowed posi-
tion by pulling the release handle on the underside of
the rear seat cushion.
(5) Fold the rear seat cushion down toward the
rear floor panel until the unit is latched in its open
position.
SEAT BELT SWITCH
DESCRIPTION
The seat belt switch is a small, normally closed,
single pole, single throw, leaf contact, momentary
switch. Only one seat belt switch is installed in the
vehicle, and it is integral to the buckle of the driver
seat belt buckle-half, located near the inboard side of
the driver side front seating position. The seat belt
switch is connected to the vehicle electrical system
through a two-wire pigtail wire and connector on the
seat belt buckle-half, which is connected to a wire
harness connector and take out of the body wire har-
ness.
The seat belt switch cannot be adjusted or repaired
and, if faulty or damaged, the entire driver seat belt
buckle-half unit must be replaced.
OPERATION
The seat belt switch is designed to control a path
to ground for the seat belt switch sense input of the
Electro-Mechanical Instrument Cluster (EMIC).
When the driver side seat belt tip-half is inserted in
the seat belt buckle, the switch opens the path to
ground; and, when the driver side seat belt tip-half is
removed from the seat belt buckle, the switch closes
the ground path. The switch is actuated by the latch
mechanism within the seat belt buckle. The EMIC
monitors the driver seat belt switch status, then con-
trols the seatbelt indicator and sends hard wired
chime requests to the Central Timer Module (CTM)
based upon that input.
The seat belt switch receives ground through its
pigtail wire connection to the body wire harness from
another take out of the body wire harness. An eyelet
terminal connector on that ground take out issecured under a nut to a ground stud on the left
lower B-pillar (standard cab models) or the left lower
cowl side inner panel (club cab and quad cab models).
The seat belt switch is connected in series between
ground and the seat belt switch sense input of the
EMIC.
DIAGNOSIS AND TESTING - SEAT BELT
SWITCH
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable. Disconnect the body wire harness connector for
the seat belt switch from the seat belt switch pigtail
wire connector located near the floor panel under the
driver side front seat cushion. Check for continuity
between the seat belt switch sense circuit and the
ground circuit cavities in the seat belt switch pigtail
wire connector. There should be continuity with the
driver side seat belt tip-half and buckle-half unfas-
tened, and no continuity with tip-half and buckle-half
fastened. If OK, go to Step 2. If not OK, replace the
faulty driver side seat belt buckle-half unit.
(2) Check for continuity between the ground cir-
cuit cavity in the body wire harness connector for the
seat belt switch and a good ground. There should be
continuity. If OK, go to Step 3. If not OK, repair the
open ground circuit to ground (G301 - standard cab,
or G300 - club/quad cab) as required.
(3) Remove the instrument cluster from the instru-
ment panel. Check for continuity between the seat
belt switch sense circuit cavity in the instrument
panel wire harness connector (Connector C2) for the
instrument cluster and a good ground. There should
be no continuity. If OK, go to Step 4. If not OK,
repair the shorted seat belt switch sense circuit
8O - 28 RESTRAINTSBR/BE
REAR SEAT BELT BUCKLE (Continued)

between the seat belt switch and the instrument
cluster as required.
(4) Check for continuity between the seat belt
switch sense circuit cavities in the body wire harness
connector for the seat belt switch and the instrument
panel wire harness connector (Connector C2) for the
instrument cluster. There should be continuity. If
OK, proceed to the diagnosis for the instrument clus-
ter. (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). If not OK,
repair the open seat belt switch sense circuit between
the seat belt switch and the instrument cluster as
required.
SEAT BELT TURNING LOOP
ADJUSTER
REMOVAL
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Remove the knob from the lever of the seat belt
turning loop adjuster. (Refer to 8 - ELECTRICAL/RE-
STRAINTS/TURNING LOOP HEIGHT ADJUSTER
KNOB - REMOVAL).
(2) Remove the screw that secures the shoulder
belt turning loop to the height adjuster.
(3) Remove the trim from the B-pillar. (Refer to 23
- BODY/INTERIOR/B-PILLAR TRIM - REMOVAL).
(4) Remove the screw that secures the upper end
of the height adjuster to the B-pillar.(5) Pull the upper end of the height adjuster away
from the B-pillar far enough to disengage the hooks
on the lower end of the adjuster from the slots in the
pillar.
(6) Remove the adjuster from the B-pillar.
INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Position the height adjuster to the B-pillar
with the hook formations oriented toward the lower
end of the adjuster.
(2) Engage the hooks on the lower end of the
adjuster into the slots in the B-pillar.
(3) Tilt the upper end of the height adjuster up
into position against the B-pillar.
(4) Install and tighten the screw that secures the
upper end of the height adjuster to the B-pillar.
Tighten the screw to 41 N´m (30 ft. lbs.).
(5) Reinstall the trim onto the B-pillar. (Refer to
23 - BODY/INTERIOR/B-PILLAR TRIM - INSTAL-
LATION).
(6) Install and tighten the anchor screw that
secures the seat belt turning loop to the adjuster.
Tighten the screw to 30 N´m (22 ft. lbs.).
(7) Reinstall the knob onto the lever of the seat
belt turning loop adjuster. (Refer to 8 - ELECTRI-
CAL/RESTRAINTS/TURNING LOOP HEIGHT
ADJUSTER KNOB - INSTALLATION).
BR/BERESTRAINTS 8O - 29
SEAT BELT SWITCH (Continued)

TURNING LOOP HGT
ADJUSTER KNOB
REMOVAL
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Unsnap and lift the seat belt turning loop cover
to expose the anchor screw that secures the turning
loop to the height adjuster.
(2) Using the head of the turning loop anchor
screw as a fulcrum, carefully pry the knob from the
height adjuster lever with a suitable trim tool (Fig.
25).
INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE ORRETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Fold and snap the seat belt turning loop cover
back into place over the anchor screw that secures
the turning loop to the adjuster.
(2) Position the height adjuster knob to the seat
belt turning loop height adjuster lever.
(3) Using hand pressure, push the knob firmly and
evenly onto the lever until it is fully engaged.
Fig. 25 Turning Loop Height Adjuster Knob
Removal - Typical
1 - KNOB
2 - ADJUSTER LEVER
3 - SEAT BELT TURNING LOOP
4 - TRIM TOOL (SNAP-ON A179A)
8O - 30 RESTRAINTSBR/BE

WARNINGS - GENERAL
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING:: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.
WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER AND MUFFLER.
WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR THE BATTERY. GASES ARE ALWAYS
PRESENT IN AND AROUND THE BATTERY.
WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY AND AVOID LOOSE
CLOTHING.
DIAGNOSIS AND TESTING - WIRING HARNESS
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.
²Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.WARNING: NEVER USE A JUMPER WIRE ACROSS
A LOAD, SUCH AS A MOTOR, CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
²Voltmeter - Used to check for voltage on a cir-
cuit. Always connect the black lead to a known good
ground and the red lead to the positive side of the
circuit.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
voltages in these circuits, use a meter with a 10 -
megohm or greater impedance rating.
²Ohmmeter - Used to check the resistance
between two points of a circuit. Low or no resistance
in a circuit means good continuity.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
resistance in these circuits use a meter with a 10 -
megohm or greater impedance rating. In addition,
make sure the power is disconnected from the cir-
cuit. Circuits that are powered up by the vehicle's
electrical system can cause damage to the equip-
ment and provide false readings.
²Probing Tools - These tools are used for probing
terminals in connectors (Fig. 5). Select the proper
size tool from Special Tool Package 6807, and insert
it into the terminal being tested. Use the other end
of the tool to insert the meter probe.
INTERMITTENT AND POOR CONNECTIONS
Most intermittent electrical problems are caused
by faulty electrical connections or wiring. It is also
possible for a sticking component or relay to cause a
problem. Before condemning a component or wiring
assembly, check the following items.
²Connectors are fully seated
²Spread terminals, or terminal push out
Fig. 5 PROBING TOOL
1 - SPECIAL TOOL 6801
2 - PROBING END
BR/BE8W-01 WIRING DIAGRAM INFORMATION 8W - 01 - 7
WIRING DIAGRAM INFORMATION (Continued)

Component Page
License Lamp......................... 8W-51
Low Note Horn....................... 8W-41
Manifold Absolute Pressure Sensor........ 8W-30
Outboard Clearance Lamps.............. 8W-50
Outboard Headlamps................... 8W-50
Outboard Identification Lamps........... 8W-50
Output Speed Sensor................... 8W-31
Overdrive Switch...................... 8W-31
Overhead Console..................... 8W-49
Oxygen Sensors....................... 8W-30
Oxygen Sensor Downstream Relay........ 8W-30
Park Brake Switch.................. 8W-40, 50
Park/Neutral Position Switch.......... 8W-30, 51
Park/Turn Signal Lamp................. 8W-52
Passenger Airbag On/Off Switch.......... 8W-43
Passenger Airbag...................... 8W-43
Passenger Cylinder Lock Switch.......... 8W-39
Passenger Door Ajar Switch.............. 8W-45
Passenger Door Lock Motor.............. 8W-61
Passenger Door Window/Lock Switch.... 8W-60, 61
Passenger Heated Seat Cushion.......... 8W-63
Passenger Heated Seat Switch........... 8W-63
Passenger Lumbar Motor................ 8W-63
Passenger Power Seat Front Vertical
Motor............................. 8W-63
Passenger Power Seat Horizontal Motor.... 8W-63
Passenger Power Seat Rear Vertical Motor . . 8W-63
Passenger Power Seat Switch............ 8W-63
Passenger Power Window Motor.......... 8W-60
Power Distribution Center............... 8W-10
Power Mirror Switch................... 8W-62Component Page
Power Mirror......................... 8W-62
Power Outlet......................... 8W-41
Powertrain Control Module.............. 8W-30
PTO Switch.......................... 8W-30
Quad High Beam Relay................. 8W-50
Radio Choke Relay..................... 8W-47
Radio............................... 8W-47
Rear Wheel Speed Sensor............ 8W-34, 35
Remote Radio Switch................... 8W-47
Splices.............................. 8W-70
Seat Belt Switch...................... 8W-40
Seat Heat Interface Module.............. 8W-63
Security Relay........................ 8W-39
Speakers............................ 8W-47
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Tail/Stop/Turn Signal Lamp.............. 8W-51
Tailgate Lamps....................... 8W-51
Throttle Position Sensor................ 8W-30
Trailer Tow Connector.................. 8W-54
Trailer Tow Relay...................... 8W-54
Transmission Control Relay.............. 8W-31
Transmission Solenoid Assembly.......... 8W-31
Turn Signal/Hazard Switch.............. 8W-52
Underhood Lamp...................... 8W-44
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-40
Water In Fuel Sensor................... 8W-30
Wheel Speed Sensor.................... 8W-35
Windshield Washer Pump............... 8W-53
Wiper Motor Relay..................... 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXBR/BE

8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch.................8W-15-8, 10
A/C Heater Temperature Select.............8W-15-12
A/C-Heater Control.....................8W-15-14
Aftermarket Trailer Tow Connector............8W-15-6
Airbag Control Module....................8W-15-5
Ash Receiver Lamp.....................8W-15-14
Automatic Day/Night Mirror...............8W-15-13
Auxiliary Battery.......................8W-15-11
Battery.............................8W-15-11
Blend Door Actuator.....................8W-15-12
Blower Motor Relay......................8W-15-2
Brake Lamp Switch.....................8W-15-12
Brake Pressure Switch....................8W-15-3
Center High Mounted Stop Lamp No. 1........8W-15-17
Center High Mounted Stop Lamp No. 2........8W-15-17
Center Identification Lamp................8W-15-18
Central Timer Module.................8W-15-12, 13
Cigar Lighter.........................8W-15-14
Clockspring...........................8W-15-4
Combination Flasher....................8W-15-13
Controller Antilock Brake..................8W-15-5
Cummins Bus.........................8W-15-10
Cup Holder Lamp......................8W-15-14
Data Link Connector................8W-15-8, 10, 12
Daytime Running Lamp Module............8W-15-2, 3
Driver Cylinder Lock Switch...............8W-15-16
Driver Door Ajar Switch..................8W-15-16
Driver Door Window/Lock Switch..........8W-15-16, 17
Driver Heated Seat Cushion...............8W-15-15
Driver Heated Seat Switch................8W-15-13
Driver Power Seat Switch..............8W-15-15, 17
Electric Brake Provision..................8W-15-14
Engine Control Module....................8W-15-9
Engine Starter Motor Relay...............8W-15-8, 9
Fuel Heater..........................8W-15-10
Fuel Heater Relay.......................8W-15-2
Fuel Injection Pump.....................8W-15-9
Fuel Pump Module......................8W-15-7
Fuel Pump Relay.......................8W-15-2
Fuel Transfer Pump.....................8W-15-10
G100......................8W-15-2, 3, 4, 5, 7, 12
G101...............................8W-15-5
G102...............................8W-15-2
G105...............................8W-15-8
G107...............................8W-15-10
G113...............................8W-15-11
G114...............................8W-15-11
G115...............................8W-15-11
G116...............................8W-15-11
G117...............................8W-15-11
G118...............................8W-15-11
G120...............................8W-15-11
G200...........................8W-15-7, 12, 14
G201..........................8W-15-12, 13, 14
G300..........................8W-15-15, 16, 17
G301...............................8W-15-17
G302...............................8W-15-18
Glove Box Lamp And Switch...............8W-15-14
Headlamp Beam Select Switch..............8W-15-14
Headlamp Switch....................8W-15-13, 14
Heated Mirror Switch....................8W-15-13
High Note Horn........................8W-15-7
Ignition Switch........................8W-15-13
Instrument Cluster...................8W-15-12, 14
Component Page
Intake Air Heater Relay No. 1...............8W-15-9
Intake Air Heater Relay No. 2...............8W-15-9
Joint Connector No. 1...................8W-15-2, 5
Joint Connector No. 2....................8W-15-9
Joint Connector No. 5.................8W-15-13, 14
Joint Connector No. 6...................8W-15-4, 5
Joint Connector No. 8..................8W-15-5, 13
Junction Block...................8W-15-12, 13, 14
Left Back-Up Lamp......................8W-15-6
Left Front Door Speaker...................8W-15-4
Left Front Fender Lamp...................8W-15-6
Left License Lamp.......................8W-15-6
Left Outboard Clearance Lamp.............8W-15-18
Left Outboard Identification Lamp...........8W-15-18
Left Park/Turn Signal Lamp................8W-15-3
Left Power Mirror......................8W-15-16
Left Rear Fender Lamp...................8W-15-6
Left Remote Radio Switch..................8W-15-4
Left Tail/Stop/Turn Signal Lamp.............8W-15-6
Left Visor/Vanity Lamp...................8W-15-13
Low Note Horn.........................8W-15-7
Overdrive Switch.......................8W-15-12
Overhead Console......................8W-15-12
Oxygen Sensor 1/2 Left Bank Down...........8W-15-8
Oxygen Sensor 1/2 Pre-Catalyst..............8W-15-8
Oxygen Sensor 1/3 Post-Catalyst.............8W-15-8
Oxygen Sensor 2/2 Right Bank Down..........8W-15-8
Passenger Airbag On/Off Switch..............8W-15-5
Passenger Cylinder Lock Switch.............8W-15-16
Passenger Door Ajar Switch................8W-15-16
Passenger Door Window/Lock Switch..........8W-15-16
Passenger Heated Seat Cushion.............8W-15-15
Passenger Heated Seat Switch..............8W-15-13
Passenger Power Seat Switch..............8W-15-15
Power Distribution Center.................8W-15-2
Power Mirror Switch....................8W-15-16
Power Outlet.........................8W-15-14
Powertrain Control Module..............8W-15-8, 10
Quad High Beam Relay...................8W-15-2
Radio...............................8W-15-5
Radio Choke Relay......................8W-15-4
Right Back-Up Lamp.....................8W-15-6
Right Front Door Speaker..................8W-15-4
Right Front Fender Lamp..................8W-15-6
Right License Lamp......................8W-15-6
Right Outboard Clearance Lamp............8W-15-18
Right Outboard Identification Lamp..........8W-15-18
Right Park/Turn Signal Lamp...............8W-15-7
Right Power Mirror.....................8W-15-16
Right Rear Fender Lamp..................8W-15-6
Right Remote Radio Switch.................8W-15-4
Right Tail/Stop/Turn Signal Lamp............8W-15-6
Right Visor/Vanity Lamp..................8W-15-13
Seat Belt Switch.....................8W-15-15, 17
Seat Heat Interface Module................8W-15-15
Security Relay.........................8W-15-2
Speed Control Servo.....................8W-15-3
Tailgate Lamp.........................8W-15-6
Trailer Tow Connector....................8W-15-6
Trailer Tow Relay.......................8W-15-2
Underhood Lamp.......................8W-15-3
Washer Fluid Level Switch.................8W-15-3
Windshield Washer Pump..................8W-15-7
Wiper Motor...........................8W-15-7
BR/BE8W-15 GROUND DISTRIBUTION 8W - 15 - 1

8W-40 INSTRUMENT CLUSTER
Component Page
Central Timer Module................. 8W-40-3
Data Link Connector................. 8W-40-4
Daytime Running Lamp Module....... 8W-40-2, 7
Engine Control Module................ 8W-40-2
Fuse 5 (JB)......................... 8W-40-5
Fuse 14 (JB).................. 8W-40-2, 3, 4, 7
Fuse 17 (JB)........................ 8W-40-2
Fuse F (PDC)....................... 8W-40-5
G100............................ 8W-40-4, 6
G200............................ 8W-40-2, 6
G201.......................... 8W-40-2, 5, 7
G300.............................. 8W-40-3
G301.............................. 8W-40-3
Headlamp Beam Select Switch.......... 8W-40-7Component Page
Headlamp Switch.................... 8W-40-5
Instrument Cluster......... 8W-40-2, 3, 4, 5, 6, 7
Joint Connector No. 5................. 8W-40-5
Joint Connector No. 7............... 8W-40-4, 6
Joint Connector No. 8................. 8W-40-5
Junction Block............... 8W-40-2, 3, 4, 5, 7
Overdrive Switch.................... 8W-40-6
Park Brake Switch................... 8W-40-2
Power Distribution Center............. 8W-40-5
Powertrain Control Module............. 8W-40-6
Radio............................. 8W-40-5
Seat Belt Switch..................... 8W-40-3
Turn Signal/Hazard Switch............. 8W-40-7
Washer Fluid Level Switch............. 8W-40-4
BR/BE8W-40 INSTRUMENT CLUSTER 8W - 40 - 1

Component Page
Left Rear Fender Lamp
(Dual Rear Wheels)................ 8W-80-59
Left Rear Speaker (Premium 2 Door).... 8W-80-59
Left Rear Speaker (Premium 4 Door).... 8W-80-60
Left Rear Speaker (Standard 2 Door).... 8W-80-60
Left Rear Speaker (Standard 4 Door).... 8W-80-60
Left Remote Radio Switch............. 8W-80-60
Left Speed Control Switch............ 8W-80-60
Left Tail/Stop/Turn Signal Lamp........ 8W-80-61
Left Tweeter (Premium).............. 8W-80-61
Left Visor/Vanity Lamp............... 8W-80-61
Low Note Horn..................... 8W-80-61
Manifold Absolute Pressure Sensor
(3.9L/5.2L/5.9L)................... 8W-80-61
Manifold Absolute Pressure Sensor
(8.0L).......................... 8W-80-62
Manifold Air Pressure Sensor (Diesel).... 8W-80-62
Multi-Function Switch............... 8W-80-62
Output Speed Sensor................ 8W-80-63
Overdrive Switch................... 8W-80-63
Overhead Console (Base).............. 8W-80-63
Overhead Console (Highline)........... 8W-80-63
Oxygen Sensor 1/1 Left Bank Up
(5.9L HD/8.0L)................... 8W-80-63
Oxygen Sensor 1/1 Left Bank Up
(California)...................... 8W-80-64
Oxygen Sensor 1/1 Upstream
(A/T Except 8.0L)................. 8W-80-64
Oxygen Sensor 1/1 Upstream
(M/T Except 8.0L)................. 8W-80-64
Oxygen Sensor 1/2 Downstream
(3.9L/5.2L)....................... 8W-80-64
Oxygen Sensor 1/2 Left Bank Down
(California)...................... 8W-80-64
Oxygen Sensor 1/2 Pre-Catalyst (8.0L) . . . 8W-80-65
Oxygen Sensor 1/3 Post Catalyst (8.0L) . . 8W-80-65
Oxygen Sensor 2/1 Right Bank Up (5.9l HD)
(5.2L/5.9L/8.0L California).......... 8W-80-65
Oxygen Sensor 2/2 Right Bank Down
(California)...................... 8W-80-65
Park/Neutral Position Switch (A/T)...... 8W-80-65
Passenger Airbag................... 8W-80-66
Passenger Airbag On/Off Switch C1..... 8W-80-66
Passenger Airbag On/Off Switch C2..... 8W-80-66
Passenger Cylinder Lock Switch........ 8W-80-66
Passenger Door Ajar Switch........... 8W-80-66
Passenger Door Lock Motor........... 8W-80-66
Passenger Door Window/Lock Switch.... 8W-80-67
Passenger Heated Seat Cushion........ 8W-80-67
Passenger Heated Seat Switch......... 8W-80-67
Passenger Lumbar Motor............. 8W-80-67
Passenger Power Seat Front Vertical Motor
(Club Cab)....................... 8W-80-68
Passenger Power Seat Horizontal Motor
(Club Cab)....................... 8W-80-68Component Page
Passenger Power Seat Rear Vertical Motor
(Club Cab)....................... 8W-80-68
Passenger Power Seat Switch (Club Cab) . 8W-80-68
Passenger Power Window Motor........ 8W-80-68
Power Mirror Switch................. 8W-80-69
Power Outlet....................... 8W-80-69
Powertrain Control Module C1 (Diesel) . . . 8W-80-69
Powertrain Control Module C1 (Gas).... 8W-80-70
Powertrain Control Module C2 (Diesel) . . . 8W-80-71
Powertrain Control Module C2 (Gas).... 8W-80-71
Powertrain Control Module C3 (Diesel) . . . 8W-80-72
Powertrain Control Module C3 (Gas).... 8W-80-73
Radio C1.......................... 8W-80-74
Radio C2.......................... 8W-80-74
Radio C3.......................... 8W-80-74
Radio Choke Relay.................. 8W-80-74
Rear Wheel Speed Sensor (ABS)........ 8W-80-74
Right Back-Up Lamp................ 8W-80-75
Right Fog Lamp.................... 8W-80-75
Right Front Door Speaker (Premium).... 8W-80-75
Right Front Door Speaker (Standard).... 8W-80-75
Right Front Fender Lamp
(Dual Rear Wheels)................ 8W-80-75
Right Front Wheel Speed Sensor (ABS) . . 8W-80-76
Right Headlamp.................... 8W-80-76
Right License Lamp................. 8W-80-76
Right Outboard Clearance Lamp....... 8W-80-76
Right Outboard Headlamp............ 8W-80-76
Right Outboard Identification Lamp..... 8W-80-77
Right Park/Turn Signal Lamp.......... 8W-80-77
Right Power Mirror.................. 8W-80-77
Right Rear Fender Lamp
(Dual Rear Wheels)................ 8W-80-77
Right Rear Speaker (2 Door Premium) . . . 8W-80-77
Right Rear Speaker (4 Door Premium) . . . 8W-80-78
Right Rear Speaker (Standard 2 Door) . . . 8W-80-78
Right Rear Speaker (Standard 4 Door) . . . 8W-80-78
Right Remote Radio Switch........... 8W-80-78
Right Speed Control Switch........... 8W-80-78
Right Tail/Stop/Turn Signal Lamp...... 8W-80-78
Right Tweeter (Premium)............. 8W-80-79
Right Visor/Vanity Lamp.............. 8W-80-79
Seat Belt Switch (Club Cab)........... 8W-80-79
Seat Belt Switch (Standard Cab)....... 8W-80-79
Seat Heat Interface Module........... 8W-80-79
Speed Control Servo................. 8W-80-80
Tailgate Lamp (Dual Rear Wheels)...... 8W-80-80
Throttle Position Sensor (Gas)......... 8W-80-80
Trailer Tow Connector................ 8W-80-80
Transmission Solenoid Assembly........ 8W-80-80
Underhood Lamp................... 8W-80-81
Washer Fluid Level Switch............ 8W-80-81
Water In Fuel Sensor (Diesel).......... 8W-80-81
Wiper Motor....................... 8W-80-81
BR/BE8W-80 CONNECTOR PIN-OUTS 8W - 80 - 3

INSTRUMENT CLUSTER C2 - 10 WAY
CAV CIRCUIT FUNCTION
1 E2 22OR PANEL LAMPS FEED
2 G29 22BK/WT WASHER FLUID SWITCH SENSE
3 G10 22LG/RD SEAT BELT SWITCH SENSE
4- -
5 E17 18YL/BK DAY BRIGHTNESS SENSE
6 L61 18LG LEFT TURN SIGNAL
7 G13 22DB/RD CHIME REQUEST SIGNAL
8 L60 18TN RIGHT TURN SIGNAL
9 G34 16RD/GY HIGH BEAM INDICATOR DRIVER
10 G107 22GY 4WD SWITCH SENSE
INTAKE AIR HEATER RELAYS (DIESEL)-4WAY
CAV CIRCUIT FUNCTION
1 S22 18OR/BK AIR INTAKE HEATER RELAY CONTROL NO. 2
2 Z12 18BK/TN GROUND
3 S21 18YL/BK AIR INTAKE HEATER RELAY CONTROL NO. 1
4 Z12 18BK/TN GROUND
INTAKE AIR TEMPERATURE SENSOR (DIESEL)-2WAY
CAV CIRCUIT FUNCTION
A K104 18BK/LB SENSOR GROUND
B K21 18BK/RD INTAKE AIR TEMPERATURE SENSOR SIGNAL
INTAKE AIR TEMPERATURE SENSOR (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K4 18BK/LB SENSOR GROUND
2 K21 18BK/RD INTAKE AIR TEMPERATURE SENSOR SIGNAL
JOINT CONNECTOR NO. 1 (IN PDC) - 28 WAY
CAV CIRCUIT FUNCTION
1 V40 20WT/PK BRAKE SWITCH SENSE
2 V40 22WT/PK BRAKE SWITCH SENSE
3 V40 22WT/PK BRAKE SWITCH SENSE
4 L4 18VT/WT DIMMER SWITCH LOW BEAM OUTPUT
5 L4 16VT/WT DIMMER SWITCH LOW BEAM OUTPUT
5 L4 16VT/WT(QUAD) DIMMER SWITCH LOW BEAM OUTPUT
8W - 80 - 50 8W-80 CONNECTOR PIN-OUTSBR/BE

RIGHT TWEETER (PREMIUM)-2WAY
CAV CIRCUIT FUNCTION
1 X82 20LB/RD AMPLIFIED HIGH RIGHT FRONT SPEAKER (+)
2 X80 20LB/BK AMPLIFIED HIGH RIGHT FRONT SPEAKER (-)
RIGHT VISOR/VANITY LAMP - BLACK 2 WAY
CAV CIRCUIT FUNCTION
A M1 20PK FUSED B(+)
B Z4 20BK GROUND
SEAT BELT SWITCH (CLUB CAB)-2WAY
CAV CIRCUIT FUNCTION
1 Z2 20BK/LG GROUND
2 G10 22LG/RD (HEATED SEATS) SEAT BELT SWITCH SENSE
2 G10 20LG/RD (MANUAL NON-HEATED
SEATS)SEAT BELT SWITCH SENSE
SEAT BELT SWITCH (STANDARD CAB) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z2 20BK/LG GROUND
2 G10 20LG/RD SEAT BELT SWITCH SENSE
SEAT HEAT INTERFACE MODULE - 14 WAY
CAV CIRCUIT FUNCTION
1 P7 20LB/BK DRIVER HEATED SEAT SWITCH
2 P144 20BK/WT SEAT TEMPERATURE 5V SUPPLY
3 P130 16TN RIGHT SEAT HEATER B(+) DRIVER
4 F235 16RD B(+) TO HEATED SEAT MODULE
5 P131 16RD/DG LEFT SEAT HEATER B(+) DRIVER
6 F235 16RD B(+) TO HEATED SEAT MODULE
7 P142 22DB RIGHT SEAT TEMPERATURE SENSOR INPUT
8 P141 20TN/LB LEFT SEAT TEMPERATURE SENSOR INPUT
9 P8 20LB/WT PASSENGER HEATED SEAT SWITCH
10 P138 20VT/LG RIGHT SEAT LOW HEAT LED DRIVER
11 P140 20VT/BK RIGHT SEAT HIGH HEAT LED DRIVER
12 P137 20DG LEFT SEAT LOW HEAT LED DRIVER
13 Z2 18BK/LG GROUND
14 P139 20WT LEFT SEAT HIGH HEAT LED DRIVER
BR/BE8W-80 CONNECTOR PIN-OUTS 8W - 80 - 79