change time DODGE RAM 2003 Service User Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 2003, Model line: RAM, Model: DODGE RAM 2003Pages: 2895, PDF Size: 83.15 MB
Page 401 of 2895

NOTE: If the TCM has been replaced, the ªQuick Learn
Procedureº must be performed. (Refer to 8 - ELECTRI-
CAL/ELECTRONIC CONTROL MODULES/TRANSMIS-
SION CONTROL MODULE - STANDARD PROCEDURE)
BATTERY FEED
A fused, direct battery feed to the TCM is used for
continuous power. This battery voltage is necessary
to retain memory in the TCM. When the battery (B+)
is disconnected, this memory is lost. When the bat-
tery (B+) is restored, this memory loss is detected by
the TCM and a Diagnostic Trouble Code (DTC) is set.
CLUTCH VOLUME INDEXES (CVI)
An important function of the TCM is to monitor
Clutch Volume Indexes (CVI). CVIs represent the vol-
ume of fluid needed to compress a clutch pack.
The TCM monitors gear ratio changes by monitor-
ing the Input and Output Speed Sensors. The Input,
or Turbine Speed Sensor sends an electrical signal to
the TCM that represents input shaft rpm. The Out-
put Speed Sensor provides the TCM with output
shaft speed information.
By comparing the two inputs, the TCM can deter-
mine transmission gear position. This is important to
the CVI calculation because the TCM determines
CVIs by monitoring how long it takes for a gear
change to occur (Fig. 11).
Gear ratios can be determined by using the
DRBIIItScan Tool and reading the Input/Output
Speed Sensor values in the ªMonitorsº display. Gear
ratio can be obtained by dividing the Input Speed
Sensor value by the Output Speed Sensor value.
For example, if the input shaft is rotating at 1000
rpm and the output shaft is rotating at 500 rpm,
then the TCM can determine that the gear ratio is
2:1. In direct drive (3rd gear), the gear ratio changes
to 1:1. The gear ratio changes as clutches are applied
and released. By monitoring the length of time it
takes for the gear ratio to change following a shift
request, the TCM can determine the volume of fluid
used to apply or release a friction element.
The volume of transmission fluid needed to apply
the friction elements are continuously updated for
adaptive controls. As friction material wears, the vol-
ume of fluid need to apply the element increases.
Certain mechanical problems within the input
clutch assembly can cause inadequate or out-of-range
element volumes. Also, defective Input/Output Speed
Sensors and wiring can cause these conditions. The
following chart identifies the appropriate clutch vol-
umes and when they are monitored/updated:
CLUTCH VOLUMES
Clutch When UpdatedProper Clutch
Volume
L/R2-1 or 3-1
downshift45 to 134
2C3-2 kickdown
shift25 to 85
OD 2-3 upshift 30 to 100
4C 3-4 upshift 30 to 85
UD4-3 kickdown
shift30 to 100
SHIFT SCHEDULES
As mentioned earlier, the TCM has programming that
allows it to select a variety of shift schedules. Shift
schedule selection is dependent on the following:
²Shift lever position
²Throttle position
²Engine load
²Fluid temperature
²Software level
As driving conditions change, the TCM appropri-
ately adjusts the shift schedule. Refer to the follow-
ing chart to determine the appropriate operation
expected, depending on driving conditions.
Fig. 11 Example of CVI Calculation
1 - OUTPUT SPEED SENSOR
2 - OUTPUT SHAFT
3 - CLUTCH PACK
4 - SEPARATOR PLATE
5 - FRICTION DISCS
6 - INPUT SHAFT
7 - INPUT SPEED SENSOR
8 - PISTON AND SEAL
8E - 20 ELECTRONIC CONTROL MODULESDR
TRANSMISSION CONTROL MODULE (Continued)
Page 403 of 2895

LEARN A SMOOTH 1ST NEUTRAL TO DRIVE SHIFT
Perform this procedure only if the complaint is for
a delayed or harsh shift the first time the transmis-
sion is put into gear after the vehicle is allowed to
set with the engine not running for at least 10 min-
utes. Use the following steps to have the TCM learn
the 1st N-D UD CVI.
NOTE: The transmission oil temperature must be
between 80 - 110ÉF (27 - 43ÉC).
(1) Start the engine only when the engine and
ignition have been off for at least ten (10) minutes.
(2) With the vehicle at a stop and the service
brake applied, record the 1st N-D UD CVI while per-
forming a Neutral to Drive shift. The 1st N-D UD
CVI accounts for air entrapment in the UD clutch
that may occur after the engine has been off for a
period of time.
(3) Repeat Step 1 and Step 2 until the recorded 1st
N-D UD CVI value stabilizes.
NOTE: It is important that this procedure be per-
formed when the transmission temperature is
between 80 - 110ÉF (27 - 43ÉC). If this procedure
takes too long to complete fully for the allowed
transmission oil temperature, the vehicle may be
returned to the customer with an explanation that
the shift will improve daily during normal vehicle
usage. The TCM also learns at higher oil tempera-
tures, but these values (line pressure correction
values) are not available for viewing on the DRBT
III.
LEARN A SMOOTH NEUTRAL TO DRIVE GARAGE
SHIFT
Perform this procedure if the complaint is for a
delayed or harsh shift when the transmission is put
into gear after the vehicle has had its first shift. Use
the following steps to have the TCM learn the Norm
N-D UD CVI.
NOTE: The transmission oil temperature must be
between 80 - 110ÉF (27 - 43ÉC) to learn the UD CVI.
Additional learning occurs at temperatures as low
as 0ÉF and as high as 200ÉF. This procedure may be
performed at any temperature that experiences poor
shift quality. Although the UD CVI may not change,
shift quality should improve.
(1) Start the vehicle engine and shift to drive.
(2) Move the vehicle forward to a speed of at least
16 km/h (10 MPH) and come to a stop. This ensures
no air is present in the UD hydraulic circuit.
(3) Perform repeated N-D shifts at a stop while
pausing in Neutral for at least 2-3 seconds and mon-itor Norm N-D UD CVI volume until the value stabi-
lizes. The value will change during the N-D shift.
This is normal since the UD value is different for the
N-D shift then the normal value shown which is used
for 4-3 coastdown and kickdowns. Perform repeated
shifts in this temperature range until the Norm N-D
UD CVI value stabilizes and the N-D shifts become
smooth.
LEARN THE 1ST 2-3 SHIFT AFTER A RESTART OR
SHIFT TO REVERSE
Use the following steps to have the TCM learn the
1st 2-3 shift OD CVI.
NOTE: The transmission oil temperature must be
above 80ÉF (27ÉC).
(1) With the vehicle engine running, select reverse
gear for over 2 seconds.
(2) Shift the transmission to Drive and accelerate
the vehicle from a stop at a steady 15 degree throttle
opening and perform a 2-3 shift while noting the 1st
2-3 OD CVI.
(3) Repeat Step 1 and Step 2 until the 1st 2-3
upshift becomes smooth and the 1st 2-3 OD CVI sta-
bilizes.
LEARN A SMOOTH 2-3 AND 3-4 UPSHIFT
NOTE: The transmission oil temperature must be
above 110ÉF (43ÉC).
Use the following steps to have the TCM learn the
OD and 4C CVI's.
(1) Accelerate the vehicle from a stop at a steady
15 degree throttle opening and perform multiple 1-2,
2-3, and 3-4 upshifts. The 2nd 2-3 shift following a
restart or shift to reverse will be shown during the
shift as a value between the 1st 2-3 OD CVI and the
normal OD CVI. Updates to the normal OD CVI will
occur after the 2nd shift into 3rd gear, following a
restart or shift to reverse.
(2) Repeat Step 1 until the 2-3 and 3-4 shifts
become smooth and the OD and 4C CVI become sta-
ble.
LEARN A SMOOTH 4-3 COASTDOWN AND PART
THROTTLE 4-3 KICKDOWN
NOTE: The transmission oil temperature must be
above 110ÉF (43ÉC).
Use the following steps to have the TCM learn the
UD shift volume.
(1) At a vehicle speed between 64-97 km/h (40-60
MPH), perform repeated 4-3 kickdown shifts.
8E - 22 ELECTRONIC CONTROL MODULESDR
TRANSMISSION CONTROL MODULE (Continued)
Page 451 of 2895

the element grids to the heated seat module through
the seat wire harness.
One temperature sensor is used for each front seat,
and it is located in the center insert area of the seat
cushion element. The heated seat sensors and their
pigtail wires are also captured between a covering
and the adhesive foam rubber backing. The heated
seat sensors are Negative Thermal Coefficient (NTC)
thermistors. The sensors for both front seats receive
a voltage feed from a single output of the heated seat
module, but the module receives individual sensor
inputs from the driver side and passenger side sen-
sors.
The heated seat elements and sensors should not
be repaired. If damaged or faulty, the heated seat ele-
ment assembly must be replaced.
OPERATION
One end of the heated seat element resistor wire is
connected to ground at all times through a splice in
the heated seat module ground circuit. Battery cur-
rent is directed to the other end of the heated seat
element resistor wire by the energized N-channel
Field Effect Transistor (N-FET) located within the
heated seat module. The heated seat module will
energize the N-FET only when the heated seat
switch is in the Low or High position and the heated
seat sensor indicates that the seat cushion surface
temperature is below the selected (Low or High) tem-
perature set point. As electrical current passes
through the heating element grid, the resistance of
the wire used in the element disperses some of that
electrical current in the form of heat. The heat pro-
duced by the heated seat element grid then radiates
through the seat trim cover, warming its occupant.
The resistance of the heated seat sensor increases
and decreases as the surface temperature of the seat
cushion cover changes. The heated seat module sup-
plies each sensor with a 5v voltage feed, then uses
the sensor resistance to determine when the heated
seat element grids need to be cycled on or off in order
to maintain the selected temperature set point.
DIAGNOSIS AND TESTING - HEATED SEAT
ELEMENT
The heated seat module will self-diagnose shorted
or open heated seat element circuits and sensor cir-
cuits. Refer to Heated Seat System Diagnosis and
Testing in this section for additional diagnosis and
testing procedures. To manually check the heated
seat element, proceed as follows. The wire harness
connectors for the seat cushion and seat back heating
elements and sensor are located on the right side of
the seat, near the edge of the seat cushion frame.
The proper connector can be identified by the foam
wrapping.NOTE: When checking heated seat elements for
continuity, be certain to move the heating element
being checked. Moving the element, such as sitting
in the seat will eliminate the possibility of an inter-
mittent open in the element which would only be
evident if the element was in a certain position.
Failure to check the element in various positions
could result in an incomplete test.
(1) Position the appropriate seat in the full for-
ward position.
(2) Make certain the ignition switch is in the OFF
position.
(3) Disconnect the heated seat element connector
which requires testing. Check for continuity between
the two heated seat element circuit cavities while
moving the appropriate seat cushion. Refer toWir-
ingfor the location of complete heated seat system
wiring diagrams. There should be continuity. If OK,
the elements within the seat assembly test OK, go to
Step 4. If not OK, replace the faulty seat heating ele-
ment, refer to the procedure in this section.
(4) Test the seat wire harness between the heated
seat module connector and the appropriate heated
seat wire harness connector for shorted or open cir-
cuits. If OK, element is OK, proceed with testing the
heated seat sensor and module. If not OK, repair the
shorted or open seat wire harness as required.
REMOVAL
Do not remove the heating element from the seat
or seat back cushion. The original element is perma-
nently attached to the seat cushions and cannot be
removed without damaging the cushion. The replace-
ment heating element is designed to be applied
directly over the original seat heating element.
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the appropriate seat cushion or seat
back trim cover. Refer to the Body section of this
manual for the procedures.
(3) Disconnect the inoperative heated seat cushion
or seat back element electrical connectors.
(4) Locate the wires leading from the inoperative
heating element and cut them off flush with the edge
of the original heating element.
INSTALLATION
(1) Peel off the adhesive backing on the back of the
replacement heating element and stick directly over
the original heating element (Fig. 3).
CAUTION: During the installation of the replace-
ment heating element, be careful not to fold or
crease the element assembly. Folds or creases will
cause premature failure.
8G - 6 HEATED SEAT SYSTEMDR
HEATED SEAT ELEMENT (Continued)
Page 453 of 2895

diagnostic feedback for the heated seat system. Each
switch also has an incandescent bulb, which provides
dimmer controlled back lighting of the switch when
the headlamps or park lamps are on.
The heated seat switches are both mounted in the
instrument panel center bezel, located in the lower
center of the instrument panel. The two switches are
snapped into the mounting holes of the heated seat
switch bezel, and the heated seat switch bezel is
secured with screws to the instrument panel center
bezel. The heated seat switches are differentiated by
the keyway in the connector receptacle on the backs
of the switches and keyway on the switch housing.
The instrument panel wire harness connectors for
the heated seat switches are keyed to match the con-
nector receptacles on the switches so that the two
heated seat switches can only be connected to the
proper heated seat electrical.
The two LED indicator lamps and the incandescent
bulb in each heated seat switch cannot be repaired. If
the indicator lamps or back lighting bulb are faulty
or damaged, the individual heated seat switch must
be replaced.
OPERATION
The heated seat switches receive battery current
through a fused ignition switch output (run) circuit
when the ignition switch is in the On position.
Depressing the heated seat switch rocker to its
momentary High or Low position provides a hard-wired resistance signal to the heated seat module.
This signal tells the module to energize the heated
seat element of the selected seat and maintain the
requested temperature setting. If the heated seat
switch is depressed to a different position (Low or
High) than the currently selected state, the heated
seat module will change states to support the new
selection. If a heated seat switch is depressed a sec-
ond time, the heated seat module interprets the sec-
ond input as a request to turn the seat heater OFF.
The High and Low LED indicator lamps in the
heated seat switches receive battery current through
a fused ignition switch output (run) circuit when the
ignition switch is in the On position. The ground side
of each indicator lamp is controlled by the heated
seat module. This control of the switch indicator
lamps also allows the module to provide diagnostic
feedback to the vehicle operator or technician to indi-
cate heated seat system faults by flashing the indica-
tor lamps on and off. One side of the incandescent
back lighting bulb in each heated seat switch is con-
nected to ground at all times. The other side of the
incandescent bulb is connected to the fused panel
lamps dimmer switch signal circuit. These bulbs are
energized when the park lamps or headlamps are
turned on, and their illumination intensity is con-
trolled by the panel lamps dimmer switch.
DIAGNOSIS AND TESTING - HEATED SEAT
SWITCH
Refer toWiring Diagramsfor connector pin-outs
and the location of complete heated seat system wir-
ing diagrams.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1) If the problem being diagnosed involves inoper-
ative heated seat switch back lighting and the cluster
illumination lamps operate, go to Step 2. If the prob-
lem being diagnosed involves inoperative heated seat
switch back lighting and the cluster illumination
lamps are also inoperative, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). If the problem being diagnosed involves
Fig. 4 HEATED SEAT SWITCH
1 - HEATED SEAT SWITCH
2 - LIGHT-EMITTING DIODE (LED) INDICATOR LAMPS
8G - 8 HEATED SEAT SYSTEMDR
HEATED SEAT SWITCH (Continued)
Page 467 of 2895

5.9L V-8 Gas
The CMP sensor on the 5.9L V-8 engine contains a
hall effect device called a sync signal generator to
generate a fuel sync signal. This sync signal genera-
tor detects a rotating pulse ring (shutter) (Fig. 9) on
the distributor shaft. The pulse ring rotates 180
degrees through the sync signal generator. Its signal
is used in conjunction with the Crankshaft Position
(CKP) sensor to differentiate between fuel injection
and spark events. It is also used to synchronize the
fuel injectors with their respective cylinders.
When the leading edge of the pulse ring (shutter)
enters the sync signal generator, the following occurs:
The interruption of magnetic field causes the voltage
to switch high resulting in a sync signal of approxi-
mately 5 volts.
When the trailing edge of the pulse ring (shutter)
leaves the sync signal generator, the following occurs:
The change of the magnetic field causes the sync sig-
nal voltage to switch low to 0 volts.
5.9L Diesel
The Camshaft Position Sensor (CMP) contains a
hall effect device. A rotating target wheel (tonewheel)
for the CMP is located on the front timing gear. This
hall effect device detects notches located on the tone-
wheel. As the tonewheel rotates, the notches pass the
tip of the CMP.
When the leading edge of the tonewheel notch
passes the tip of the CMP, the following occurs: The
interruption of magnetic field causes the voltage to
switch high resulting in a signal of approximately 5
volts.
When the trailing edge of the tonewheel notch
passes the tip of the CMP, the following occurs: Thechange of the magnetic field causes the signal voltage
to switch low to 0 volts.
The CMP (Fig. 10) provides a signal to the Engine
Control Module (ECM) at all times when the engine
is running. The ECM uses the CMP information pri-
marily on engine start-up. Once the engine is run-
ning, the ECM uses the CMP as a backup sensor for
engine speed. The Crankshaft Position Sensor (CKP)
is the primary engine speed indicator for the engine
after the engine is running.
8.0L V-10
The CMP sensor is used in conjunction with the
crankshaft position sensor to differentiate between
fuel injection and spark events. It is also used to syn-
chronize the fuel injectors with their respective cylin-
ders. The sensor generates electrical pulses. These
pulses (signals) are sent to the Powertrain Control
Module (PCM). The PCM will then determine crank-
shaft position from both the camshaft position sensor
and crankshaft position sensor.
A low and high area are machined into the cam-
shaft drive gear (Fig. 11). The sensor is positioned in
the timing gear cover so that a small air gap (Fig. 11)
exists between the face of sensor and the high
machined area of cam gear.
Fig. 9 CMP / PULSE RING - 5.9L GAS ENGINE
1 - SYNC SIGNAL GENERATOR
2 - CAMSHAFT POSITION SENSOR
3 - PULSE RING
4 - DISTRIBUTOR ASSEMBLY
Fig. 10 5.9L DIESEL CMP
1 - CMP
2 - FUEL INJECTION PUMP (BOTTOM)
3 - ELECTRONIC CONTROL MODULE (ECM)
4 - ECM ELEC. CONNECTOR
5 - CMP ELEC. CONNECTOR
6 - CMP MOUNTING BOLT
7 - BACK OF TIMING GEAR COVER
8I - 10 IGNITION CONTROLDR
CAMSHAFT POSITION SENSOR (Continued)
Page 485 of 2895

COLD FOULING/CARBON FOULING
Cold fouling is sometimes referred to as carbon
fouling. The deposits that cause cold fouling are basi-
cally carbon (Fig. 42). A dry, black deposit on one or
two plugs in a set may be caused by sticking valves
or defective spark plug cables. Cold (carbon) fouling
of the entire set of spark plugs may be caused by a
clogged air cleaner element or repeated short operat-
ing times (short trips).
WET FOULING OR GAS FOULING
A spark plug coated with excessive wet fuel or oil
is wet fouled. In older engines, worn piston rings,
leaking valve guide seals or excessive cylinder wear
can cause wet fouling. In new or recently overhauled
engines, wet fouling may occur before break-in (nor-
mal oil control) is achieved. This condition can usu-
ally be resolved by cleaning and reinstalling the
fouled plugs.
OIL OR ASH ENCRUSTED
If one or more spark plugs are oil or oil ash
encrusted (Fig. 43), evaluate engine condition for the
cause of oil entry into that particular combustion
chamber.
ELECTRODE GAP BRIDGING
Electrode gap bridging may be traced to loose
deposits in the combustion chamber. These deposits
accumulate on the spark plugs during continuous
stop-and-go driving. When the engine is suddenly
subjected to a high torque load, deposits partially liq-
uefy and bridge the gap between electrodes (Fig. 44).
This short circuits the electrodes. Spark plugs withelectrode gap bridging can be cleaned using standard
procedures.
SCAVENGER DEPOSITS
Fuel scavenger deposits may be either white or yel-
low (Fig. 45). They may appear to be harmful, but
this is a normal condition caused by chemical addi-
tives in certain fuels. These additives are designed to
change the chemical nature of deposits and decrease
spark plug misfire tendencies. Notice that accumula-
tion on the ground electrode and shell area may be
heavy, but the deposits are easily removed. Spark
plugs with scavenger deposits can be considered nor-
Fig. 42 NORMAL OPERATION AND COLD (CARBON)
FOULING
1 - NORMAL
2 - DRY BLACK DEPOSITS
3 - COLD (CARBON) FOULING
Fig. 43 OIL OR ASH ENCRUSTED
Fig. 44 ELECTRODE GAP BRIDGING
1 - GROUND ELECTRODE
2 - DEPOSITS
3 - CENTER ELECTRODE
8I - 28 IGNITION CONTROLDR
SPARK PLUG (Continued)
Page 524 of 2895

sions systems may require service. For proper diag-
nosis of the fuel and emissions systems, the PCM,
the ECM, the PCI data bus, or the electronic mes-
sage inputs to the instrument cluster that control the
MIL, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
ODOMETER
DESCRIPTION
An odometer and trip odometer are standard
equipment in all instrument clusters. The odometer,
trip odometer, and engine hours information are dis-
played in a common electronic, blue-green Vacuum-
Fluorescent Display (VFD). The VFD is soldered onto
the cluster electronic circuit board and is visible
through a window with a smoked clear lens located
on the lower edge of the tachometer gauge dial face
of the cluster overlay. The dark lens over the VFD
prevents it from being clearly visible when it is not
illuminated. However, the odometer, trip odometer,
and engine hours information are not displayed
simultaneously. The trip odometer reset switch on
the instrument cluster circuit board toggles the dis-
play between odometer and trip odometer modes by
depressing the odometer/trip odometer switch button
that extends through the lower edge of the cluster
lens, just left of the odometer VFD. When the trip
odometer information is displayed, the word ªTRIPº
is also illuminated in the upper right corner of the
VFD in a blue-green color and at the same lighting
level as the trip odometer information. The engine
hours information replaces the selected odometer or
trip odometer information whenever the ignition
switch is in the On position and the engine is not
running.
The odometer, trip odometer, and engine hours
information is stored in the instrument cluster mem-
ory. This information can be increased when the
proper inputs are provided to the instrument cluster,
but the information cannot be decreased. The odom-
eter can display values up to 999,999 kilometers
(999,999 miles). The odometer latches at these val-
ues, and will not roll over to zero. The trip odometer
can display values up to 9,999.9 kilometers (9,999.9
miles) before it rolls over to zero. The odometer dis-
play does not have a decimal point and will not show
values less than a full unit (kilometer or mile), while
the trip odometer display does have a decimal point
and will show tenths of a unit (kilometer or mile).
The unit of measure (kilometers or miles) for the
odometer and trip odometer display is not shown in
the VFD. The unit of measure for the instrument
cluster odometer/trip odometer is selected at the time
that it is manufactured, and cannot be changed.Engine hours are displayed in the format, ªhr9999º.
The cluster will accumulate values up to 9,999 hours
before the display rolls over to zero.
The odometer has a ªRental Carº mode, which will
illuminate the odometer information in the VFD
whenever the driver side front door is opened with
the ignition switch in the Off or Accessory positions.
During daylight hours (exterior lamps are Off) the
VFD is illuminated at full brightness for clear visibil-
ity. At night (exterior lamps are On) the VFD lighting
level is adjusted with the other cluster illumination
lamps using the panel lamps dimmer thumbwheel on
the headlamp switch. However, a ªParadeº mode
position of the panel lamps dimmer thumbwheel
allows the VFD to be illuminated at full brightness if
the exterior lamps are turned On during daylight
hours.
The VFD, the trip odometer switch, and the trip
odometer switch button are serviced as a unit with
the instrument cluster.
OPERATION
The odometer and trip odometer give an indication
to the vehicle operator of the distance the vehicle has
traveled. The engine hours give an indication of the
cumulative engine-on time. This indicator is con-
trolled by the instrument cluster circuitry based
upon cluster programming and electronic messages
received by the cluster from the Powertrain Control
Module (PCM) over the Programmable Communica-
tions Interface (PCI) data bus. The odometer, trip
odometer and engine hours information is displayed
by the instrument cluster Vacuum Fluorescent Dis-
play (VFD). The VFD will display the odometer infor-
mation whenever any door is opened with the
ignition switch in the Off or Accessory positions, and
will display the last previously selected odometer or
trip odometer information when the ignition switch is
turned to the On or Start positions. The instrument
cluster circuitry controls the VFD and provides the
following features:
²Odometer/Trip Odometer Display Toggling-
Actuating the trip odometer reset switch button
momentarily with the VFD illuminated will toggle
the display between the odometer and trip odometer
information. Each time the VFD is illuminated with
the ignition switch in the On or Start positions, the
display will automatically return to the last mode
previously selected (odometer or trip odometer).
²Engine Hours Display Toggling- When the
trip odometer reset switch button is pressed and held
for longer than about six seconds with the ignition
switch in the On position and the engine speed mes-
sage from the PCM is zero, the trip odometer infor-
mation will be momentarily displayed, then the
engine hours information will be displayed. The VFD
DRINSTRUMENT CLUSTER 8J - 31
MALFUNCTION INDICATOR LAMP (MIL) (Continued)
Page 555 of 2895

lobe, pushing on the cancel actuator, returns the
switch to the OFF position.
OPERATION - TURN SIGNAL SYSTEM
The Instrument Cluster monitors the multiplexed
multifunction switch. In a turning event the Instru-
ment Cluster senses a change in the turn signal
lever and illuminates the appropriate turn signal
indicator. At the same time, the Instrument Cluster
will send a J1850 message on the PCI bus to the
Front Control Module (FCM). The FCM will respond
by activating the appropriate relay in the Power Dis-
tribution Center.
A chime will sound after the turn is completed if
vehicle has traveled a distance of approximately 1.0
mile and a speed of 15 mph, with the turn signal ON.
DIAGNOSIS AND TESTING - MULTI-FUNCTION
SWITCH
To test the turn signal, headlamp beam select and
optical horn portion of the multi-function switch:
(1) Remove the multi-function switch, refer to
Electrical, Lamps/Lighting - Exterior, Multi-Function
Switch, Removal, and Installation.
(2) Using an ohmmeter check the resistance read-
ings between multi-function switch pins. Refer to
Wiring Diagrams for proper pin numbers and the
MULTI-FUNCTION SWITCH TESTS table.
MULTI-FUNCTION SWITCH TESTS
EXTERIOR LIGHTING FUNCTIONS
SWITCH POSITION CONNECTOR PINS RESISTANCE (OHMS)
Off 1 - 2 Open
Headlamp High Beams On 1 - 2 518 - 575
Hazard 3 - 2 115 - 128
Optical Horn (Flash-to-Pass) On 1 - 2 1257 - 1397
Off 3 - 2 2643 - 2937
Turn Signal Left 3 - 2 345 - 384
Turn Signal Right 3 - 2 786 - 873
FRONT WIPER FUNCTIONS
SWITCH POSITION CONNECTOR PINS RESISTANCE (OHMS) 10%
Front Wiper Off 2 - 4 6910 - 7678
Delay 1 2 - 4 2128 - 2365
Delay 2 2 - 4 1089 - 1210
Delay 3 2 - 4 627 - 697
Delay 4 2 - 4 388 - 431
Delay 5 2 - 4 234 - 261
Front Wiper Low 2 - 4 125 - 140
Front Wiper High 2 - 4 50 - 56
Wash 1 - 2 2584 - 2871
REMOVAL
WARNING: BEFORE SERVICING THE STEERING
COLUMN THE AIRBAG SYSTEM MUST BE DIS-
ARMED. REFER TO THE ELECTRICAL RESTRAINT
SYSTEM FOR SERVICE PROCEDURES. FAILURE
TO DO SO MAY RESULT IN ACCIDENTAL DEPLOY-
MENT OF THE AIRBAG AND POSSIBLE PERSONAL
INJURY(1) Disconnect and isolate battery negative cable.
(2) Remove the steering wheel and the upper and
lower steering column shrouds. Refer to Steering,
Column, Shroud, Removal.
(3) Disconnect the wire connector from the back of
the multi-function switch.
(4) Remove the screws retaining the multi-function
switch to the steering column adapter collar (Fig. 15).
(5) Remove the multi-function switch.
8L - 18 LAMPS/LIGHTING - EXTERIORDR
MULTI-FUNCTION SWITCH (Continued)
Page 567 of 2895

The electronic compass unit features a self-cali-
brating design, which simplifies the calibration pro-
cedure. This feature automatically updates the
compass calibration while the vehicle is being driven.
This allows the compass unit to compensate for small
changes in the residual magnetism that the vehicle
may acquire during normal use. If the compass read-
ings appear to be erratic or out of calibration, per-
form the following calibration procedure. Also, new
service replacement Electronic Modules (EVIC,
CMTC) must have their compass calibrated using
this procedure. Do not attempt to calibrate the com-
pass near large metal objects such as other vehicles,
large buildings, or bridges; or, near overhead or
underground power lines.
NOTE: Whenever the compass is calibrated manu-
ally, the variance number must also be reset. Refer
to Compass Variation Adjustment in this group.
To calibrate the compass manually proceed as fol-
lows:
(1) Turn the ignition switch to the On position. If
the compass/temperature data is not currently being
displayed, momentarily depress and release the C/T
push button to reach the compass/temperature dis-
play.
(2) Depress the RESET push button and hold the
button down until ªCALº appears in the display. This
takes about ten seconds, and appears about five sec-
onds after ªVAR = XXº is displayed.
(3) Release the RESET push button.
(4) Drive the vehicle on a level surface, away from
large metal objects and power lines, through three or
more complete turns at between five and eight kilo-
meters-per-hour (three and five miles-per-hour) in
not less than 48 seconds. The ªCALº message will
disappear from the display to indicate that the com-
pass is now calibrated.
NOTE: If the ªCALº message remains in the display,
either there is excessive magnetism near the com-
pass, or the unit is faulty. Repeat the calibration
procedure one more time.
NOTE: If the wrong direction is still indicated in the
compass display, the area selected for calibration
may be too close to a strong magnetic field. Repeat
the calibration procedure in another location.
STANDARD PROCEDURE - COMPASS
DEMAGNETIZING
A degaussing tool (Special Tool 6029) is used to
demagnetize, or degauss, the overhead console for-
ward mounting screw and the roof panel above theoverhead console. Equivalent units must be rated as
continuous duty for 110/115 volts and 60 Hz. They
must also have a field strength of over 350 gauss at 7
millimeters (0.25 inch) beyond the tip of the probe.
To demagnetize the roof panel and the overhead
console forward mounting screw, proceed as follows:
(1) Be certain that the ignition switch is in the Off
position, before you begin the demagnetizing proce-
dure.
(2) Connect the degaussing tool to an electrical
outlet, while keeping the tool at least 61 centimeters
(2 feet) away from the compass unit.
(3) Slowly approach the head of the overhead con-
sole mounting screw with the degaussing tool con-
nected.
(4) Contact the head of the screw with the plastic
coated tip of the degaussing tool for about two sec-
onds.
(5) With the degaussing tool still energized, slowly
back it away from the screw. When the tip of the tool
is at least 61 centimeters (2 feet) from the screw
head, disconnect the tool.
(6) Place a piece of paper approximately 22 by 28
centimeters (8.5 by 11 inches), oriented on the vehicle
lengthwise from front to rear, on the center line of
the roof at the windshield header (Fig. 3). The pur-
pose of the paper is to protect the roof panel from
scratches, and to define the area to be demagnetized.
(7) Connect the degaussing tool to an electrical
outlet, while keeping the tool at least 61 centimeters
(2 feet) away from the compass unit.
(8) Slowly approach the center line of the roof
panel at the windshield header, with the degaussing
tool connected.
(9) Contact the roof panel with the plastic coated
tip of the degaussing tool. Be sure that the template
is in place to avoid scratching the roof panel. Using a
slow, back-and-forth sweeping motion, and allowing
13 millimeters (0.50 inch) between passes, move the
tool at least 11 centimeters (4 inches) to each side of
the roof center line, and 28 centimeters (11 inches)
back from the windshield header.
(10) With the degaussing tool still energized,
slowly back it away from the roof panel. When the
tip of the tool is at least 61 centimeters (2 feet) from
the roof panel, disconnect the tool.
(11) Calibrate the compass and adjust the compass
variance (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE - STANDARD PROCEDURE).
STANDARD PROCEDURE - COMPASS
VARIATION ADJUSTMENT
Compass variance, also known as magnetic decli-
nation, is the difference in angle between magnetic
north and true geographic north. In some geographic
locations, the difference between magnetic and geo-
8M - 4 MESSAGE SYSTEMSDR
OVERHEAD CONSOLE (Continued)
Page 569 of 2895

SPECIAL TOOLS
OVERHEAD CONSOLE
COMPASS/MINI-TRIP
COMPUTER
DESCRIPTION
The Compass Mini-Trip Computer (CMTC) is a
module located in the overhead console. The CMTC is
equipped with a mini-trip feature. The CMTC con-
sists of a electronic control module with a vacuum
fluorescent display (VFD) and function switches. The
CMTC consists of a electronic module that displays
compass, trip computer, and temperature features.
Actuating the STEP push button will cause the
CMTC to change mode of operation when the ignition
is ON. Example:
²Average miles per gallon (ECO)
²Distance to empty (DTE)
²Trip odometer (ODO)²Elapsed time (ET)
²Off
Actuating the C/T push button will cause the
CMTC to change to Compass/Temperature display.
Fig. 4 Variance Settings
DEGAUSSING TOOL #6029
RADIO FREQUENCY DETECTOR #9001
8M - 6 MESSAGE SYSTEMSDR
OVERHEAD CONSOLE (Continued)