Transmission DODGE RAM 2003 Service Repair Manual

DODGE RAM 2003 Service Repair Manual RAM 2003 DODGE DODGE https://www.carmanualsonline.info/img/12/56913/w960_56913-0.png DODGE RAM 2003 Service Repair Manual

Page 1293 of 2895

DODGE RAM 2003  Service Repair Manual Crankshaft JOURNAL SIZE
SIZE mm (in.)
MARKING
(.0958 - .0960
in.)
Lower Bearing Main919and949
9192.441 - 2.447
mmUse with crankshaft
9R, S9
(.0961 -.0963
in.)
9292.435 - 2.441
mmUse with crankshaft
9T

Page 1294 of 2895

DODGE RAM 2003  Service Repair Manual (11) Using Special Tool 8511, remove crankshaft
front seal (Fig. 38).
INSTALLATION
CAUTION: To prevent severe damage to the Crank-
shaft, Damper or Special Tool 8512, thoroughly
clean the damper bore

Page 1295 of 2895

DODGE RAM 2003  Service Repair Manual (3) Using Special Tool 8506 (Fig. 40), remove the
crankshaft rear oil seal.
INSTALLATION
(1) Lubricate the crankshaft flange with engine oil.
(2) Position the magnetic seal guide Special Tool
8349±2

Page 1296 of 2895

DODGE RAM 2003  Service Repair Manual FLEX PLATE
REMOVAL
(1) Remove the transmission.
(2) Remove the bolts and flexplate.
INSTALLATION
(1) Position the flexplate onto the crankshaft and
install the bolts hand tight.
(2) Tighten the flexpl

Page 1304 of 2895

DODGE RAM 2003  Service Repair Manual (8) Disconnect electrical connector for fan mounted
inside radiator shroud.
NOTE: Transmission cooler line snaps into shroud
lower right hand corner.
(9) Remove crankshaft damper bolt.
(10) Remove dam

Page 1305 of 2895

DODGE RAM 2003  Service Repair Manual (5) Install fan blade assembly (Refer to 7 - COOL-
ING/ENGINE/FAN DRIVE VISCOUS CLUTCH -
INSTALLATION).
(6) Install radiator upper shroud and tighten fas-
teners to 11 N´m (95 in. lbs.).
(7) Connect

Page 1309 of 2895

DODGE RAM 2003  Service Repair Manual REAR MOUNT
REMOVAL
(1) Raise the vehicle on a hoist.
(2) Using a suitable jack, support transmission.
(3) Remove the nuts from the transmission mount
(Fig. 70).
(4) Remove the two bolts that attach th

Page 1320 of 2895

DODGE RAM 2003  Service Repair Manual OIL LEVEL INDICATOR (DIPSTICK)
The engine oil level indicator is located at the right
rear of the engine on the 4.7L engines. (Fig. 88).
CRANKCASE OIL LEVEL INSPECTION
CAUTION: Do not overfill crankca

Page 1342 of 2895

DODGE RAM 2003  Service Repair Manual DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION
Engine diagnosis is helpful in determining the
causes of malfunctions not detected and remedied by
routine maintenance.
These malfunctions may b

Page 1343 of 2895

DODGE RAM 2003  Service Repair Manual to one gasket surface. Be certain the material sur-
rounds each mounting hole. Excess material can eas-
ily be wiped off. Components should be torqued in
place within 15 minutes. The use of a locating