odometer DODGE RAM 2003 Service User Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 2003, Model line: RAM, Model: DODGE RAM 2003Pages: 2895, PDF Size: 83.15 MB
Page 509 of 2895

WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
CLUSTER BULB
This procedure applies to each of the incandescent
cluster illumination lamp bulb and bulb holder units.
If the vehicle is equipped with the optional Remote
Keyless Entry (RKE) system, and the RKE receiver
module was removed from the instrument cluster
rear cover to access the lower center cluster illumi-
nation lamp, reinstall the RKE module after the bulb
is replaced on the circuit board. (Refer to 8 - ELEC-
TRICAL/POWER LOCKS/REMOTE KEYLESS
ENTRY MODULE - INSTALLATION).
CAUTION: Always use the correct bulb size and
type for replacement. An incorrect bulb size or type
may overheat and cause damage to the instrument
cluster, the electronic circuit board and/or the
gauges.
(1) Insert the bulb and bulb holder unit straight
into the correct bulb mounting hole in the cluster
electronic circuit board (Fig. 6).
(2) With the bulb holder fully seated against the
cluster electronic circuit board, turn the bulb holder
clockwise about sixty degrees to lock it into place.
(3) Reinstall the instrument cluster onto the
instrument panel. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - INSTALLATION).
(4) Reconnect the battery negative cable.CLUSTER LENS, HOOD, AND MASK
(1) Position the cluster lens, hood, and mask unit
over the face of the instrument cluster (Fig. 7). Be
certain that the odometer/trip odometer switch but-
ton is inserted through the proper clearance holes in
the mask and the lens.
(2) From the back of the instrument cluster, install
and tighten the eight screws around the outer perim-
eter of the rear cover that secure the lens, hood, and
mask unit to the cluster housing. Tighten the screws
to 1 N´m (10 in. lbs.).
(3) Reinstall the instrument cluster onto the
instrument panel. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - INSTALLATION).
(4) Reconnect the battery negative cable.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Position the instrument cluster to the instru-
ment panel.
(2) Reconnect the instrument panel wire harness
connectors for the cluster to the connector receptacles
on the back of the cluster housing.
(3) Position the instrument cluster into the instru-
ment panel.
(4) Install and tighten the four screws that secure
the instrument cluster to the instrument panel struc-
tural support (Fig. 5). Tighten the screws to 4 N´m
(31 in. lbs.).
(5) Reinstall the cluster bezel onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - INSTALLATION).
(6) Reconnect the battery negative cable.
8J - 16 INSTRUMENT CLUSTERDR
INSTRUMENT CLUSTER (Continued)
Page 520 of 2895

The gear selector indicator displays the following
characters from left to right: ªP,º ªR,º ªN,º ªD,º ª2,º
and ª1.º Respectively, these characters represent the
park, reverse, neutral, drive, second gear, and first
gear positions of the transmission gear selector lever
on the steering column. The VFD illuminates a rect-
angular box around the character that represents the
currently selected lever position.
The gear selector indicator characters and graphics
appear in the same blue-green color and at the same
lighting level as the odometer/trip odometer informa-
tion when illuminated by the instrument cluster elec-
tronic circuit board. During daylight hours (exterior
lamps Off) the gear selector indicator VFD is illumi-
nated at full brightness for clear visibility. At night
(exterior lamps are On) the VFD lighting level is
adjusted with the other cluster illumination lamps
using the panel lamps dimmer thumbwheel on the
headlamp switch. However, a ªParadeº mode position
of the panel lamps dimmer thumbwheel allows the
VFD to be illuminated at full brightness when the
vehicle is driven in daylight hours with the exterior
lamps turned On. The gear selector indicator VFD is
serviced as a unit with the instrument cluster.
OPERATION
The electronic gear selector indicator gives an indi-
cation to the vehicle operator of the transmission
gear that has been selected with the automatic trans-
mission gear selector lever. This indicator is con-
trolled by the instrument cluster circuit board based
upon cluster programming. The cluster circuitry
automatically configures itself for the proper trans-
mission and automatic transmission model based
upon the hard wired transmission range sensor mux
circuit input to the cluster. The gear selector indica-
tor information is displayed by a dedicated Vacuum
Fluorescent Display (VFD) unit on the instrument
cluster electronic circuit board, and the VFD will not
display the gear selector indicator information after
the ignition switch is turned to the Off position. The
instrument cluster circuitry configures the gear selec-
tor indicator VFD based upon the following inputs
from the transmission range sensor:
²Open Circuit- If the cluster is configured for
an automatic transmission and the transmission
range sensor mux circuit is open, the cluster circuitry
controls the gear selector indicator display based
upon electronic messages received from the electronic
Transmission Control Module (TCM) over the Pro-
grammable Communications Interface (PCI) data
bus. If the transmission range sensor mux circuit is
open and no electronic messages are received from
the TCM within two seconds, the instrument cluster
circuitry will not display any gear selector position
until the condition is resolved or until the ignitionswitch is turned to the Off position, whichever occurs
first.
²Resolved Circuit- If the transmission range
sensor mux circuit is resolved, the cluster circuitry
controls the gear selector indicator display based
upon the resistance value of the hard wired input
from the transmission range sensor. If the cluster is
configured for an automatic transmission with a
transmission range sensor input and detects a short
to ground or an open in the transmission range sen-
sor mux input, the instrument cluster circuitry will
not display any gear selector position in the VFD.
The VFD display for the short-to-ground and open
circuit conditions will continue until the condition is
resolved or until the ignition switch is turned to the
Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the gear selector indicator
VFD will display all of its characters at once during
the VFD portion of the test to confirm the function-
ality of the VFD and the cluster control circuitry.
On models with a TCM, the TCM continually mon-
itors the transmission range sensor, then sends the
proper gear selector indicator position messages to
the instrument cluster. On models without a TCM,
the instrument cluster continually monitors the hard
wired transmission range sensor multiplexed input.
For further diagnosis of the gear selector indicator or
the instrument cluster circuitry that controls this
function, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For fur-
ther diagnosis of the transmission range sensor on
models without a TCM, (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 42RE/TRANS-
MISSION RANGE SENSOR - DIAGNOSIS AND
TESTING) or (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 46RE/TRANSMISSION
RANGE SENSOR - DIAGNOSIS AND TESTING).
On models with a TCM, for proper diagnosis of the
transmission range sensor, the TCM, the PCI data
bus, or the electronic message inputs to the instru-
ment cluster that control the gear selector indicator,
a DRBIIItscan tool is required. Refer to the appro-
priate diagnostic information.
HIGH BEAM INDICATOR
DESCRIPTION
A high beam indicator is standard equipment on
all instrument clusters. The high beam indicator is
located near the upper edge of the instrument clus-
ter, between the tachometer and the speedometer.
The high beam indicator consists of a stencil-like cut-
out of the International Control and Display Symbol
icon for ªHigh Beamº in the opaque layer of the
DRINSTRUMENT CLUSTER 8J - 27
GEAR SELECTOR INDICATOR (Continued)
Page 521 of 2895

instrument cluster overlay. The dark outer layer of
the overlay prevents the indicator from being clearly
visible when the it is not illuminated. A blue Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in blue through the translucent outer layer of the
overlay when the indicator is illuminated from
behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. The high
beam indicator is serviced as a unit with the instru-
ment cluster.
OPERATION
The high beam indicator gives an indication to the
vehicle operator whenever the headlamp high beams
are illuminated. This indicator is controlled by a
transistor on the instrument cluster circuit board
based upon cluster programming and a hard wired
multiplex input received by the cluster from the
headlamp beam select switch circuitry of the multi-
function switch on the washer/beam select switch
mux circuit. The high beam indicator Light Emitting
Diode (LED) is completely controlled by the instru-
ment cluster logic circuit, and that logic will allow
this indicator to operate whenever the instrument
cluster receives a battery current input on the fused
B(+) circuit. Therefore, the LED can be illuminated
regardless of the ignition switch position. The LED
only illuminates when it is provided a path to ground
by the instrument cluster transistor. The instrument
cluster will turn on the high beam indicator for the
following reasons:
²High Beam Headlamps-On Input- Each time
the cluster detects a high beam headlamps-on input
from the headlamp beam select switch circuitry of
the multi-function switch on the washer/beam select
switch mux circuit, the headlamp high beams and
the high beam indicator will be illuminated. The
headlamp high beams and the high beam indicator
remain illuminated until the cluster receives a high
beam headlamps-off input from the multi-function
switch, or until the exterior lamp load shedding (bat-
tery saver) timed interval expires, whichever occurs
first.
²Actuator Test- Each time the cluster is put
through the actuator test, the high beam indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The instrument cluster continually monitors the
headlamp switch and the multi-function switch to
determine the proper headlamp low beam and high
beam control. The instrument cluster then sends the
proper low beam and high beam lamp-on and lamp-
off messages to the Front Control Module (FCM) over
the Programmable Communications Interface (PCI)data bus and turns the high beam indicator on or off
accordingly. For further diagnosis of the high beam
indicator or the instrument cluster circuitry that con-
trols the indicator, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the headlamps, or
the headlamp switch and multi-function switch
inputs to the instrument cluster that control the high
beam indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
LAMP OUT INDICATOR
DESCRIPTION
A lamp out indicator is standard equipment on all
instrument clusters. The lamp out indicator consists
of the words ªLAMP OUTº, which appear in the
lower portion of the odometer/trip odometer Vacuum-
Fluorescent Display (VFD) unit. The VFD is soldered
onto the cluster electronic circuit board and is visible
through a window with a smoked clear lens located
on the lower edge of the tachometer gauge dial face
of the cluster overlay. The dark lens over the VFD
prevents the indicator from being clearly visible
when it is not illuminated. The words ªLAMP OUTº
appear in an amber color and at the same lighting
level as the odometer/trip odometer information
when they are illuminated by the instrument cluster
electronic circuit board. The lamp out indicator is
serviced as a unit with the VFD in the instrument
cluster.
OPERATION
The lamp out indicator gives an indication to the
vehicle operator when an exterior lamp has failed.
This indicator is controlled by the instrument cluster
circuit board based upon cluster programming and
electronic messages received by the cluster from the
Front Control Module (FCM) over the Programmable
Communications Interface (PCI) data bus. The lamp
out indicator is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the indicator will always be off when the ignition
switch is in any position except On or Start. The
indicator only illuminates when it is switched to
ground by the instrument cluster circuitry. The
instrument cluster will turn on the lamp out indica-
tor for the following reasons:
²Lamp Out Indicator Lamp-On Message-
Each time the cluster receives a lamp out indicator
lamp-on message from the FCM indicating that an
inoperative headlamp (low or high beam), turn signal
8J - 28 INSTRUMENT CLUSTERDR
HIGH BEAM INDICATOR (Continued)
Page 524 of 2895

sions systems may require service. For proper diag-
nosis of the fuel and emissions systems, the PCM,
the ECM, the PCI data bus, or the electronic mes-
sage inputs to the instrument cluster that control the
MIL, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
ODOMETER
DESCRIPTION
An odometer and trip odometer are standard
equipment in all instrument clusters. The odometer,
trip odometer, and engine hours information are dis-
played in a common electronic, blue-green Vacuum-
Fluorescent Display (VFD). The VFD is soldered onto
the cluster electronic circuit board and is visible
through a window with a smoked clear lens located
on the lower edge of the tachometer gauge dial face
of the cluster overlay. The dark lens over the VFD
prevents it from being clearly visible when it is not
illuminated. However, the odometer, trip odometer,
and engine hours information are not displayed
simultaneously. The trip odometer reset switch on
the instrument cluster circuit board toggles the dis-
play between odometer and trip odometer modes by
depressing the odometer/trip odometer switch button
that extends through the lower edge of the cluster
lens, just left of the odometer VFD. When the trip
odometer information is displayed, the word ªTRIPº
is also illuminated in the upper right corner of the
VFD in a blue-green color and at the same lighting
level as the trip odometer information. The engine
hours information replaces the selected odometer or
trip odometer information whenever the ignition
switch is in the On position and the engine is not
running.
The odometer, trip odometer, and engine hours
information is stored in the instrument cluster mem-
ory. This information can be increased when the
proper inputs are provided to the instrument cluster,
but the information cannot be decreased. The odom-
eter can display values up to 999,999 kilometers
(999,999 miles). The odometer latches at these val-
ues, and will not roll over to zero. The trip odometer
can display values up to 9,999.9 kilometers (9,999.9
miles) before it rolls over to zero. The odometer dis-
play does not have a decimal point and will not show
values less than a full unit (kilometer or mile), while
the trip odometer display does have a decimal point
and will show tenths of a unit (kilometer or mile).
The unit of measure (kilometers or miles) for the
odometer and trip odometer display is not shown in
the VFD. The unit of measure for the instrument
cluster odometer/trip odometer is selected at the time
that it is manufactured, and cannot be changed.Engine hours are displayed in the format, ªhr9999º.
The cluster will accumulate values up to 9,999 hours
before the display rolls over to zero.
The odometer has a ªRental Carº mode, which will
illuminate the odometer information in the VFD
whenever the driver side front door is opened with
the ignition switch in the Off or Accessory positions.
During daylight hours (exterior lamps are Off) the
VFD is illuminated at full brightness for clear visibil-
ity. At night (exterior lamps are On) the VFD lighting
level is adjusted with the other cluster illumination
lamps using the panel lamps dimmer thumbwheel on
the headlamp switch. However, a ªParadeº mode
position of the panel lamps dimmer thumbwheel
allows the VFD to be illuminated at full brightness if
the exterior lamps are turned On during daylight
hours.
The VFD, the trip odometer switch, and the trip
odometer switch button are serviced as a unit with
the instrument cluster.
OPERATION
The odometer and trip odometer give an indication
to the vehicle operator of the distance the vehicle has
traveled. The engine hours give an indication of the
cumulative engine-on time. This indicator is con-
trolled by the instrument cluster circuitry based
upon cluster programming and electronic messages
received by the cluster from the Powertrain Control
Module (PCM) over the Programmable Communica-
tions Interface (PCI) data bus. The odometer, trip
odometer and engine hours information is displayed
by the instrument cluster Vacuum Fluorescent Dis-
play (VFD). The VFD will display the odometer infor-
mation whenever any door is opened with the
ignition switch in the Off or Accessory positions, and
will display the last previously selected odometer or
trip odometer information when the ignition switch is
turned to the On or Start positions. The instrument
cluster circuitry controls the VFD and provides the
following features:
²Odometer/Trip Odometer Display Toggling-
Actuating the trip odometer reset switch button
momentarily with the VFD illuminated will toggle
the display between the odometer and trip odometer
information. Each time the VFD is illuminated with
the ignition switch in the On or Start positions, the
display will automatically return to the last mode
previously selected (odometer or trip odometer).
²Engine Hours Display Toggling- When the
trip odometer reset switch button is pressed and held
for longer than about six seconds with the ignition
switch in the On position and the engine speed mes-
sage from the PCM is zero, the trip odometer infor-
mation will be momentarily displayed, then the
engine hours information will be displayed. The VFD
DRINSTRUMENT CLUSTER 8J - 31
MALFUNCTION INDICATOR LAMP (MIL) (Continued)
Page 525 of 2895

must be displaying the odometer information when
the trip odometer reset switch button is pressed in
order to toggle to the engine hours display. The
engine hours will remain displayed for about thirty
seconds, until the engine speed message is greater
than zero, or until the ignition switch is turned to
the Off position, whichever occurs first.
²Trip Odometer Reset- When the trip odome-
ter reset switch button is pressed and held for longer
than about two seconds with the ignition switch in
the On or Start positions, the trip odometer will be
reset to 0.0 kilometers (miles). The VFD must be dis-
playing the trip odometer information in order for
the trip odometer information to be reset.
²Communication Error- If the cluster fails to
receive a distance message during normal operation,
it will hold and display the last data received until
the ignition switch is turned to the Off position. If
the cluster does not receive a distance message
within one second after the ignition switch is turned
to the On position, it will display the last distance
message stored in the cluster memory. If the cluster
is unable to display distance information due to an
error internal to the cluster, the VFD display will be
dashes.
²Actuator Test- Each time the cluster is put
through the actuator test, the odometer VFD will dis-
play all of its segments simultaneously during the
VFD portion of the test to confirm the functionality
of each of the VFD segments and the cluster control
circuitry.
The PCM continually monitors the vehicle speed
pulse information received from the vehicle speed
sensor and engine speed pulse information received
from the crankshaft position sensor, then sends the
proper distance and engine speed messages to the
instrument cluster. For further diagnosis of the
odometer/trip odometer or the instrument cluster cir-
cuitry that controls these functions, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the
vehicle speed sensor, the crankshaft position sensor,
the PCM, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the
odometer/trip odometer, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
OIL PRESSURE GAUGE
DESCRIPTION
An oil pressure gauge is standard equipment on all
instrument clusters. The oil pressure gauge is located
in the upper right quadrant of the instrument clus-
ter, above the coolant temperature gauge. The oilpressure gauge consists of a movable gauge needle or
pointer controlled by the instrument cluster circuitry
and a fixed 90 degree scale on the cluster overlay
that reads left-to-right from ªLº (or Low) to ªHº (or
High) for gasoline engines. On vehicles with a diesel
engine the scale reads from ª0º kPa to ª760º kPa in
markets where a metric instrument cluster is speci-
fied, or from ª0º psi to ª110º psi in all other markets.
An International Control and Display Symbol icon for
ªEngine Oilº is located on the cluster overlay, directly
below the left end of the gauge scale. The oil pres-
sure gauge graphics are black against a white field
except for two red graduations at the low end of the
gauge scale, making them clearly visible within the
instrument cluster in daylight. When illuminated
from behind by the panel lamps dimmer controlled
cluster illumination lighting with the exterior lamps
turned On, the black graphics appear blue and the
red graphics still appear red. The orange gauge nee-
dle is internally illuminated. Gauge illumination is
provided by replaceable incandescent bulb and bulb
holder units located on the instrument cluster elec-
tronic circuit board. The oil pressure gauge is ser-
viced as a unit with the instrument cluster.
OPERATION
The oil pressure gauge gives an indication to the
vehicle operator of the engine oil pressure. This
gauge is controlled by the instrument cluster circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) on vehicles with a
gasoline engine, or from the Engine Control Module
(ECM) on vehicles equipped with a diesel engine over
the Programmable Communications Interface (PCI)
data bus. The oil pressure gauge is an air core mag-
netic unit that receives battery current on the instru-
ment cluster electronic circuit board through the
fused ignition switch output (run-start) circuit when-
ever the ignition switch is in the On or Start posi-
tions. The cluster is programmed to move the gauge
needle back to the low end of the scale after the igni-
tion switch is turned to the Off position. The instru-
ment cluster circuitry controls the gauge needle
position and provides the following features:
²Engine Oil Pressure Message- The instru-
ment cluster circuitry restricts the oil pressure gauge
needle operation in order to provide readings that
are consistent with customer expectations. Each time
the cluster receives a message from the PCM or ECM
indicating the engine oil pressure is above about 41
kPa (6 psi) the cluster holds the gauge needle at a
point near the middle increment within the normal
range on the gauge scale.
²Engine Oil Pressure Low Message- Each
time the cluster receives a message from the PCM or
8J - 32 INSTRUMENT CLUSTERDR
ODOMETER (Continued)
Page 526 of 2895

ECM indicating the engine oil pressure is below
about 41 kPa (6 psi), the gauge needle is moved to
the graduation at the far left end of the gauge scale,
the check gauges indicator is illuminated, and a sin-
gle chime tone is generated. The gauge needle
remains at the left end of the gauge scale and the
check gauges indicator remains illuminated until the
cluster receives a message from the PCM or ECM
indicating that the engine oil pressure is above about
41 kPa (6 psi), or until the ignition switch is turned
to the Off position, whichever occurs first. The clus-
ter will only turn the check gauges indicator on in
response to an engine oil pressure low message if the
engine speed message is greater than zero.
²Communication Error- If the cluster fails to
receive an engine oil pressure message, it will hold
the gauge needle at the last indication about five sec-
onds or until the ignition switch is turned to the Off
position, whichever occurs first. After five seconds,
the cluster will move the gauge needle to the left end
of the gauge scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the oil pressure gauge nee-
dle will be swept to several calibration points on the
gauge scale in a prescribed sequence in order to con-
firm the functionality of the gauge and the cluster
control circuitry.
On vehicles with a gasoline engine, the PCM con-
tinually monitors the engine oil pressure sensor to
determine the engine oil pressure. On vehicles with a
diesel engine, the ECM continually monitors the
engine oil pressure sensor to determine the engine oil
pressure. The PCM or ECM then sends the proper
engine oil pressure messages to the instrument clus-
ter. For further diagnosis of the oil pressure gauge or
the instrument cluster circuitry that controls the
gauge, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). If the
instrument cluster turns on the check gauges indica-
tor due to a low oil pressure gauge reading, it may
indicate that the engine or the engine oiling system
requires service. For proper diagnosis of the engine
oil pressure sensor, the PCM, the ECM, the PCI data
bus, or the electronic message inputs to the instru-
ment cluster that control the oil pressure gauge, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
OVERDRIVE OFF INDICATOR
DESCRIPTION
An overdrive off indicator is standard equipment
on all instrument clusters. However, on vehicles not
equipped with the optional overdrive automatic
transmission, this indicator is electronically disabled.The overdrive off indicator consists of the words ªO/D
OFFº, which appear in the lower portion of the odom-
eter/trip odometer indicator Vacuum Fluorescent Dis-
play (VFD) unit. The VFD is soldered onto the
cluster electronic circuit board and is visible through
a window with a smoked clear lens located on the
lower edge of the tachometer gauge dial face of the
cluster overlay. The dark lens over the VFD prevents
the indicator from being clearly visible when it is not
illuminated. The words ªO/D OFFº appear in an
amber color and at the same lighting level as the
odometer/trip odometer information when they are
illuminated by the instrument cluster electronic cir-
cuit board. The overdrive off indicator is serviced as
a unit with the VFD in the instrument cluster.
OPERATION
The overdrive off indicator gives an indication to
the vehicle operator when the Off position of the
overdrive off switch has been selected, disabling the
electronically controlled overdrive feature of the auto-
matic transmission. This indicator is controlled by
the instrument cluster circuit board based upon clus-
ter programming and electronic messages received by
the cluster from the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus. The overdrive off indicator
is completely controlled by the instrument cluster
logic circuit, and that logic will only allow this indi-
cator to operate when the instrument cluster receives
a battery current input on the fused ignition switch
output (run-start) circuit. Therefore, the indicator
will always be off when the ignition switch is in any
position except On or Start. The indicator only illu-
minates when it is switched to ground by the instru-
ment cluster circuitry. The instrument cluster will
turn on the overdrive off indicator for the following
reasons:
²Overdrive Off Lamp-On Message- Each time
the cluster receives an overdrive off lamp-on message
from the PCM indicating that the Off position of the
overdrive off switch has been selected, the overdrive
off indicator will be illuminated. The indicator
remains illuminated until the cluster receives an
overdrive off lamp-off message from the PCM, or
until the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the overdrive off indicator
will be turned on, then off again during the VFD por-
tion of the test to confirm the functionality of the
VFD and the cluster control circuitry.
The PCM continually monitors the overdrive off
switch to determine the proper outputs to the auto-
matic transmission. The PCM then sends the proper
overdrive off lamp-on and lamp-off messages to the
DRINSTRUMENT CLUSTER 8J - 33
OIL PRESSURE GAUGE (Continued)
Page 528 of 2895

nated. A red Light Emitting Diode (LED) behind the
cutout in the opaque layer of the overlay causes the
indicator to appear in red through the translucent
outer layer of the overlay when it is illuminated from
behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. The secu-
rity indicator is serviced as a unit with the instru-
ment cluster.
OPERATION
The security indicator gives an indication to the
vehicle operator when the Vehicle Theft Security Sys-
tem (VTSS) is arming or is armed. On models
equipped with the Sentry Key Immobilizer System
(SKIS), the security indicator also gives an indication
to the vehicle operator of the status of the SKIS. This
indicator is controlled by a transistor on the instru-
ment cluster circuit board based upon cluster pro-
gramming, hard wired inputs to the cluster from the
various security system components, electronic mes-
sages received by the cluster from the Remote Key-
less Entry (RKE) receiver module over a dedicated
serial bus, and electronic messages received by the
cluster from the Sentry Key Immobilizer Module
(SKIM) over the Programmable Communications
Interface (PCI) data bus. The security indicator Light
Emitting Diode (LED) is completely controlled by the
instrument cluster logic circuit, and that logic will
allow this indicator to operate whenever the instru-
ment cluster receives a battery current input on the
fused B(+) circuit. Therefore, the LED can be illumi-
nated regardless of the ignition switch position. The
LED only illuminates when it is provided a path to
ground by the instrument cluster transistor. The
instrument cluster will turn on the security indicator
for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position, the SKIM tells the cluster
to illuminate the SKIS indicator for about two sec-
onds as a bulb test.
²VTSS Indication- During the sixteen second
VTSS arming function, the cluster will flash the
security indicator on and off repeatedly at a steady,
fast rate to indicate that the VTSS is in the process
of arming. Following successful VTSS arming, the
cluster flashes the security indicator on and off con-
tinuously at a slower rate to indicate that the VTSS
is armed. The security indicator continues flashing at
the slower rate until the VTSS is disarmed or trig-
gered. If the VTSS has alarmed and rearmed, the
cluster will flash the security indicator at a steady,
slow rate for about thirty seconds after the VTSS is
disarmed.
²SKIM Lamp-On Message- Each time the clus-
ter receives a lamp-on message from the SKIM, the
security indicator will be illuminated. The indicatorcan be flashed on and off, or illuminated solid, as dic-
tated by the SKIM message. The indicator remains
illuminated solid or continues to flash until the clus-
ter receives a lamp-off message from the SKIM, or
until the ignition switch is turned to the Off position,
whichever occurs first. For more information on the
SKIS and the security indicator control parameters,
(Refer to 8 - ELECTRICAL/VEHICLE THEFT SECU-
RITY/SENTRY KEY IMMOBILIZER SYSTEM -
OPERATION).
²Communication Error- If the cluster receives
no SKIS lamp-on or lamp-off messages from the
SKIM for twenty consecutive seconds, the SKIS indi-
cator is illuminated by the instrument cluster. The
indicator remains controlled and illuminated by the
cluster until a valid SKIS lamp-on or lamp-off mes-
sage is received from the SKIM.
²Actuator Test- Each time the instrument clus-
ter is put through the actuator test, the security indi-
cator will be turned on, then off again during the
bulb check portion of the test to confirm the function-
ality of the LED and the cluster control circuitry.
The instrument cluster circuitry controls the secu-
rity indicator whenever the ignition switch is in the
Off position and the VTSS is arming, armed, or
alarming. Whenever the ignition switch is in the On
or Start positions, the SKIM performs a self-test to
decide whether the SKIS is in good operating condi-
tion and whether a valid key is present in the igni-
tion lock cylinder. The SKIM then sends the proper
lamp-on or lamp-off messages to the instrument clus-
ter. For further diagnosis of the security indicator or
the instrument cluster circuitry that controls the
indicator, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). If the
instrument cluster flashes the SKIS indicator upon
ignition On, or turns on the SKIS indicator solid
after the bulb test, it indicates that a SKIS malfunc-
tion has occurred or that the SKIS is inoperative. For
proper diagnosis of the VTSS, the SKIS, the SKIM,
the PCI data bus, or the electronic message inputs to
the instrument cluster that control the security indi-
cator, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
SERVICE 4WD INDICATOR
DESCRIPTION
A service 4WD indicator is standard equipment on
all instrument clusters. However, on vehicles not
equipped with the optional four-wheel drive system
and electronically shifted transfer case, this indicator
is electronically disabled. The service 4WD indicator
consists of the words ªSERVICE 4x4º, which appears
in the lower portion of the odometer/trip odometer
DRINSTRUMENT CLUSTER 8J - 35
SECURITY INDICATOR (Continued)
Page 529 of 2895

Vacuum Fluorescent Display (VFD) unit. The VFD is
soldered onto the cluster electronic circuit board and
is visible through a window with a smoked clear lens
located on the lower edge of the tachometer gauge
dial face of the cluster overlay. The dark lens over
the VFD prevents the indicator from being clearly
visible when it is not illuminated. The words ªSER-
VICE 4x4º appear in an amber color and at the same
lighting level as the odometer/trip odometer informa-
tion when they are illuminated by the instrument
cluster electronic circuit board. The service 4WD
indicator is serviced as a unit with the VFD in the
instrument cluster.
OPERATION
The service 4WD indicator gives an indication to
the vehicle operator when the Transfer Case Control
Module (TCCM) has recorded a Diagnostic Trouble
Code (DTC) for an electronic transfer case circuit or
component malfunction. This indicator is controlled
by a transistor on the instrument cluster circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
TCCM over the Programmable Communications
Interface (PCI) data bus. The service 4WD indicator
is completely controlled by the instrument cluster
logic circuit, and that logic will only allow this indi-
cator to operate when the instrument cluster receives
a battery current input on the fused ignition switch
output (run-start) circuit. Therefore, the indicator
will always be off when the ignition switch is in any
position except On or Start. The indicator only illu-
minates when it is switched to ground by the instru-
ment cluster circuitry. The instrument cluster will
turn on the service 4WD indicator for the following
reasons:
²Service 4WD Lamp-On Message- Each time
the cluster receives a service 4WD lamp-on message
from the TCCM, the indicator will be illuminated.
The indicator remains illuminated until the cluster
receives a service 4WD lamp-off message from the
TCCM, or until the ignition switch is turned to the
Off position, whichever occurs first.
²Communication Error- If the cluster receives
no messages from the TCCM for five seconds, the
service 4WD indicator is illuminated by the instru-
ment cluster to indicate a loss of TCCM communica-
tion. The indicator remains controlled and
illuminated by the cluster until a valid message is
received from the TCCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the service 4WD indicator
will be turned on, then off again during the VFD por-
tion of the test to confirm the functionality of the
VFD and the cluster control circuitry.The TCCM continually monitors the electronic
transfer case switch and circuits to determine the
condition of the system. The TCCM then sends the
proper lamp-on or lamp-off messages to the instru-
ment cluster. For further diagnosis of the service
4WD indicator or the instrument cluster circuitry
that controls the VFD, (Refer to 8 - ELECTRICAL/
INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the TCCM, the
PCI data bus, or the electronic message inputs to the
instrument cluster that control the service 4WD indi-
cator, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.SPEEDOMETER
DESCRIPTION
A speedometer is standard equipment on all instru-
ment clusters. The speedometer is located next to the
tachometer, just to the right of center in the instru-
ment cluster. The speedometer consists of a movable
gauge needle or pointer controlled by the instrument
cluster circuitry and a fixed 210 degree primary scale
on the gauge dial face that reads left-to-right either
from ª0º to ª120º mph, or from ª0º to ª200º km/h,
depending upon the market for which the vehicle is
manufactured. Each version also has a secondary
inner scale on the gauge dial face that provides the
equivalent opposite units from the primary scale.
Text appearing on the cluster overlay just below the
hub of the speedometer needle abbreviates the unit
of measure for the primary scale (i.e.: MPH or km/h),
followed by the unit of measure for the secondary
scale. The speedometer graphics are black (primary
scale) and blue (secondary scale) against a white
field, making them clearly visible within the instru-
ment cluster in daylight. When illuminated from
behind by the panel lamps dimmer controlled cluster
illumination lighting with the exterior lamps turned
On, the black graphics appear dark blue and the blue
graphics appear light blue. The orange gauge needle
is internally illuminated. Gauge illumination is pro-
vided by replaceable incandescent bulb and bulb
holder units located on the instrument cluster elec-
tronic circuit board. The speedometer is serviced as a
unit with the instrument cluster.
OPERATION
The speedometer gives an indication to the vehicle
operator of the vehicle road speed. This gauge is con-
trolled by the instrument cluster circuit board based
upon cluster programming and electronic messages
received by the cluster from the Powertrain Control
Module (PCM) over the Programmable Communica-
tions Interface (PCI) data bus. The speedometer is an
8J - 36 INSTRUMENT CLUSTERDR
SERVICE 4WD INDICATOR (Continued)
Page 533 of 2895

sages to the Front Control Module (FCM) over the
Programmable Communications Interface (PCI) data
bus and flashes the turn signal indicators on and off
accordingly. For further diagnosis of the turn signal
indicators or the instrument cluster circuitry that
controls the indicators, (Refer to 8 - ELECTRICAL/
INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the turn signal
and hazard warning system, the multi-function
switch, the FCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the turn signal indicators, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
UPSHIFT INDICATOR
DESCRIPTION
An upshift indicator is standard equipment on all
instrument clusters. However, on vehicles not
equipped with a manual transmission, this indicator
is electronically disabled. The upshift indicator con-
sists of an upward pointed arrow icon, which appears
on the right side of the electronic gear selector indi-
cator Vacuum Fluorescent Display (VFD) unit. The
VFD is soldered onto the cluster electronic circuit
board and is visible through a window with a smoked
clear lens located on the lower edge of the speedom-
eter gauge dial face of the cluster overlay. The dark
lens over the VFD prevents the indicator from being
clearly visible when it is not illuminated. The icon
appears in a blue-green color and at the same light-
ing level as the odometer/trip odometer information
when it is illuminated by the instrument cluster elec-
tronic circuit board. The upshift indicator is serviced
as a unit with the instrument cluster.
OPERATION
The upshift indicator gives an indication to the
vehicle operator when the manual transmission
should be shifted to the next highest gear in order to
achieve the best fuel economy. This indicator is con-
trolled by the instrument cluster circuit board based
upon cluster programming and electronic messages
received by the cluster from the Powertrain Control
Module (PCM) on vehicles with a gasoline engine, or
from the Engine Control Module (ECM) on vehicles
with a diesel engine over the Programmable Commu-
nications Interface (PCI) data bus. The upshift indi-
cator is completely controlled by the instrument
cluster logic circuit, and that logic will only allow
this indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the indi-
cator will always be off when the ignition switch is inany position except On or Start. The indicator only
illuminates when it is switched to ground by the
instrument cluster circuitry. The instrument cluster
will turn on the upshift indicator for the following
reasons:
²Upshift Lamp-On Message- Each time the
cluster receives an upshift lamp-on message from the
PCM or ECM indicating the engine speed and load
conditions are right for a transmission upshift to
occur, the upshift indicator is illuminated. The indi-
cator remains illuminated until the cluster receives
an upshift lamp-off message from the PCM or ECM,
or until the ignition switch is turned to the Off posi-
tion, whichever occurs first. The PCM or ECM will
normally send an upshift lamp-off message three to
five seconds after a lamp-on message, if an upshift is
not performed. The indicator will then remain off
until the vehicle stops accelerating and is brought
back into the range of indicator operation, or until
the transmission is shifted into another gear.
²Actuator Test- Each time the cluster is put
through the actuator test, the upshift indicator will
be turned on, then off again during the VFD portion
of the test to confirm the functionality of the VFD
and the cluster control circuitry.
On vehicles with a gasoline engine, the PCM con-
tinually monitors the engine speed and load condi-
tions to determine the proper fuel and ignition
requirements. On vehicles with a diesel engine, the
ECM continually monitors the engine speed and load
conditions to determine the proper fuel requirements.
The PCM or ECM then sends the proper upshift indi-
cator lamp-on and lamp-off messages to the instru-
ment cluster. For further diagnosis of the upshift
indicator or the instrument cluster circuitry that con-
trols the indicator, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the PCM, the
ECM, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the
upshift indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
VOLTAGE GAUGE
DESCRIPTION
A voltage gauge is standard equipment on all
instrument clusters. The voltage gauge is located in
the upper left quadrant of the instrument cluster,
above the fuel gauge. The voltage gauge consists of a
movable gauge needle or pointer controlled by the
instrument cluster circuitry and a fixed 90 degree
scale on the cluster overlay that reads left-to-right
from ªLº (or Low) to ªHº (or High) for gasoline
engines. On vehicles with a diesel engine, the scale
8J - 40 INSTRUMENT CLUSTERDR
TURN SIGNAL INDICATOR (Continued)
Page 535 of 2895

WAIT-TO-START INDICATOR
DESCRIPTION
A wait-to-start indicator is only found in the
instrument clusters for vehicles equipped with an
optional diesel engine. The wait-to-start indicator is
located near the lower edge of the instrument cluster,
between the tachometer and the speedometer. The
wait-to-start indicator consists of stencil-like cutout
of the International Control and Display Symbol icon
for ªDiesel Preheatº in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
ible when it is not illuminated. An amber Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in amber through the translucent outer layer of the
overlay when the indicator is illuminated from
behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. The wait-
to-start indicator is serviced as a unit with the
instrument cluster.
OPERATION
The wait-to-start indicator gives an indication to
the vehicle operator when the air temperature within
the diesel engine intake manifold is too cool for effi-
cient and reliable engine starting, and that the
intake air heater grids are energized in their pre-
heat operating mode. This indicator is controlled by a
transistor on the instrument cluster circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Engine Control
Module (ECM) over the Programmable Communica-
tions Interface (PCI) data bus. The wait-to-start indi-
cator Light Emitting Diode (LED) is completely
controlled by the instrument cluster logic circuit, and
that logic will only allow this indicator to operate
when the instrument cluster receives a battery cur-
rent input on the fused ignition switch output (run-
start) circuit. Therefore, the LED will always be off
when the ignition switch is in any position except On
or Start. The LED only illuminates when it is pro-
vided a path to ground by the instrument cluster
transistor. The instrument cluster will turn on the
wait-to-start indicator for the following reasons:
²Wait-To-Start Lamp-On Message- Each time
the cluster receives a wait-to-start lamp-on message
from the ECM indicating that the air temperature
within the intake manifold is too cool for efficient
and reliable engine starting, the wait-to-start indica-
tor will be illuminated. The indicator remains illumi-
nated until the cluster receives a wait-to-start lamp-
off message, until the ECM detects that the engine is
running or until the ignition switch is turned to the
Off position, whichever occurs first.²Actuator Test- Each time the cluster is put
through the actuator test, the wait-to-start indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The ECM continually monitors the engine intake
air temperature sensor to determine when the intake
air heater grids should be energized in their pre-heat
operating mode. The ECM then sends the proper
wait-to-start lamp-on and lamp-off messages to the
instrument cluster. For further diagnosis of the wait-
to-start indicator or the instrument cluster circuitry
that controls the indicator, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the engine intake
air temperature sensor, the intake air heater grid
control circuits, the ECM, the PCI data bus, or the
electronic message inputs to the instrument cluster
that control the wait-to-start indicator, a DRBIIIt
scan tool is required. Refer to the appropriate diag-
nostic information.
WASHER FLUID INDICATOR
DESCRIPTION
A washer fluid indicator is standard equipment on
all instrument clusters. The washer fluid indicator
consists of the words ªLOW WASHº, which appear in
the lower portion of the odometer/trip odometer Vac-
uum-Fluorescent Display (VFD) unit. The VFD is sol-
dered onto the cluster electronic circuit board and is
visible through a window with a smoked clear lens
located on the lower edge of the tachometer gauge
dial face of the cluster overlay. The dark lens over
the VFD prevents the indicator from being clearly
visible when it is not illuminated. The ªLOW WASHº
text appears in an amber color and at the same light-
ing level as the odometer/trip odometer information
when it is illuminated by the instrument cluster elec-
tronic circuit board. The washer fluid indicator is ser-
viced as a unit with the VFD in the instrument
cluster.
OPERATION
The washer fluid indicator gives an indication to
the vehicle operator that the fluid level in the washer
reservoir is low. This indicator is controlled by the
instrument cluster circuit board based upon cluster
programming and electronic messages received by
the cluster from the Front Control Module (FCM)
over the Programmable Communications Interface
(PCI) data bus. The washer fluid indicator is com-
pletely controlled by the instrument cluster logic cir-
cuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
8J - 42 INSTRUMENT CLUSTERDR