engine DODGE RAM SRT-10 2006 Service Repair Manual

P0604-ECM SOFTWARE ERROR
For a complete wiring diagramRefer to Section 8W.
When Monitored:
Whilethekeyison.
Set Condition:
Internal ECM software error.
Possible Causes
REFLASH ECM
ECM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.REFLASH ECM
Using the scan tool, reflash the module with latest calibration
Was the flash successful?
Ye s>>
Go To 2
No>>
Replace the ECM.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
2.ECM
Run the engine for one minute and shut off.
With the scan tool, read DTCs.
Did P0604 set?
Ye s>>
Replace the ECM.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Te s t C o m p l e t e .

P0606-ECM HARDWARE ERROR
For a complete wiring diagramRefer to Section 8W.
When Monitored:
With the key on or engine running.
Set Condition:
ECM had detected internal failures.
Possible Causes
ECM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.ECM
Turn the ignition on.
NOTE: This DTC is caused by an internal Engine Control Module failure. Repairs are not possible to the
ECM.
With the scan tool, erase DTCs.
Is the DTC still set?
Ye s>>
Replace and program the ECM in accordance with the Service Information.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Te s t C o m p l e t e .

P0607-ECM INTERNAL FAILURE
For a complete wiring diagramRefer to Section 8W.
When Monitored:
With the key on or engine running.
Set Condition:
ECM had detected internal failures.
Possible Causes
ECM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.ECM
Turn the ignition on.
NOTE: This DTC is caused by an internal Engine Control Module failure. Repairs are not possible to the
ECM.
Is the DTC P0606 set?
Ye s>>
Replace and program the ECM in accordance with the Service Information.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Te s t C o m p l e t e .

When Monitored:
When the ignition is on.
Set Condition:
The feedback signal does not match the commanded signal for the voltage regulator.
Possible Causes
GENERATOR
OPEN DRIVER CIRCUIT
GEN SOURCE SHORTED TO BATTERY NEGATIVE
(K20) FIELD DRIVER CIRCUIT SHORTED TO VOLTAGE
GEN SOURCE OPEN
ECM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.GENERATOR
Turn the ignition off.
Disconnect the Generator field harness connector.
Check connectors - Clean/repair as necessary.
Measure the resistance between the generator field terminals.
Is the resistance between .5 and 15 Ohms?
Ye s>>
Go To 2
No>>
Replace the Generator.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)

2.OPEN DRIVER CIRCUIT
Disconnect the ECM harness connectors.
Check connectors - Clean/repair as necessary.
Measure the resistance of the generator driver wire between the gener-
ator harness connector and the ECM harness connector.
Is the resistance less than 10 ohms.
Ye s>>
Go To 3
No>>
Repair the open driver circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
3.GENERATOR FIELD CIRCUIT OPEN
Measure the resistance of the generator field return circuit between the
generator harness connector and battery negative.
Is the resistance less than 10 ohms.
No>>
Repair the Generator field return shorted to Battery nega-
tive.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Ye s>>
Go To 4

4.FIELD DRIVER CIRCUIT SHORTED TO VOLTAGE
Measure the voltage between the (K20) generator field driver circuit in
the generator harness connector and battery negative.
Is the voltage greater than 1 volt?
Ye s>>
Repair the (K20) Generator field driver circuit shorted to
voltage.
No>>
Go To 5
5.ECM
While monitoring with scan tool, connect a jumper wire between the driver circuit and the return circuit in the alter-
nator connector.
Did the DTC return?
Ye s>>
Replace the ECM.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Repair complete.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)

When Monitored:
Whilethekeyison.
Set Condition:
The commanded signal to the fuel lift pump circuit in the TIPM does not matchthe feedback signal from the
fuel lift pump circuit.
Possible Causes
WIRING HARNESS
TIPM
FUEL LIFT PUMP CONTROL CIRCUIT SHORTED TO EXTERNAL VOLTAGE
FUEL LIFT PUMP CONTROL CIRCUIT OPEN
FUEL LIFT PUMP GROUND CIRCUIT OPEN
FUEL LIFT PUMP GROUND CIRCUIT SHORTED TO EXTERNAL VOLTAGE
ECM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.POWER AT TPIM
Using a voltmeter, measure the voltage on the Battery Supply wire to the TIPM.
Turn the ignition on, engine off.
Does the voltmeter show battery voltage?
No>>
Fix or replace the open circuit in the Battery Supply Circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
Ye s>>
Go To 2
2.DAMANGED WIRING HARNESS
Turn Ignition off.
Disconnect the ECM and TIPM connectors. Inspect the connectors for signs of damage or corrosion.
NOTE: Check connectors - Clean/repair as necessary.
Are any pins damaged?
Ye s>>
Fix or replace the harness
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 5
3.FUEL LIFT PUMP CONTROL CIRCUIT OPEN
Using an ohmmeter, measure the resistance of the lift pump control circuitbetween the ECM connector and the
TIPM connector.
Is the resistance less than 10 Ohms?
Ye s>>
Go To 4
No>>
Repair the open ground circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)

4.FUEL LIFT PUMP CONTROL CIRCUIT SHORTED TO EXTERNAL VOLTAGE
Using a voltmeter, measure the voltage between battery negative and the lift pump control circuit at the TPIM con-
nector.
Is the voltage greater than 1 volt?
No>>
Go To 5
Ye s>>
Fix or replace the harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
5.FUEL LIFT PUMP CONTROL CIRCUIT SHORTED TO OTHER CIRCUITS
Using an ohmmeter, measure the resistance between the lift pump control circuit in the ECM connector and all other
circuits in the ECM connectors.
Is the resistance less than 10 Ohms?
Ye s>>
Fix or replace the harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 6
6.FUEL LIFT PUMP CONTROL CIRCUIT SHORTED TO EXTERNAL VOLTAGE
Connect the ECM and TIPM connectors.
Using a back probing tool 6801, back probe the lift pump control circuit in from TIPM connector.
Toggle the lift pump actuator with the Electronic Service Tool.
Using a 12 volt test light connected to battery negative, check the lift pump circuit at the TIPM connector.
NOTE: The test light must illuminate brightly.
Compare the brightness to that of a direct connection to the battery.
Does the test light cycle on and off and illuminate brightly?
No>>
Replace the ECM
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
Ye s>>
Go To 7
7.FUEL LIFT PUMP DRIVER CIRCUIT SHORTED TO OTHER CIRCUITS
Using a back probing tool, back probe the lift pump control circuit in the TIPM connector.
Toggle the lift pump actuator with the scan Tool.
Using a 12 volt test light connected to battery negative, check the lift pump control circuit at the TIPM connector.
NOTE: The test light must illuminate brightly.
Compare the brightness to that of a direct connection to the battery.
Does the test light cycle on and off and illuminate brightly?
Ye s>>
Te s t c o m p l e t e .
Perform Intermittent Condition test. (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)
No>>
Replace the TPIM
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)

When Monitored:
Whilethekeyison.
Set Condition:
The commanded signal to the fuel lift pump relay does not match the feedbacksignal from the fuel lift pump
relay.
Possible Causes
DAMAGED WIRING HARNESS
LIFT PUMP DRIVER CIRCUIT SHORTED TO GROUND
ECM
TIPM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.LIFT PUMP DRIVER CIRCUIT SHORTED TO GROUND
Turn the ignition on, engine off.
Disconnect the ECM and TIPM connectors.
NOTE: Check connectors - Clean/repair as necessary.
Using an ohmmeter, measure the resistance of the lift pump driver wire between the ECM connector and ground.
Is the resistance less than 10 Ohms?
Ye s>>
Fix or repair the wire harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 2
2.ECM
Turn Ignition off.
Connect the ECM and TIPM connectors.
Turn the ignition on, engine off.
Using a back probing tool 6801, back probe the lift pump logic pin in from TIPM connector.
Toggle the lift pump actuator with the Electronic Service Tool.
Using a 12 volt test light connected to battery negative, check the lift pump circuit at the TIPM connector.
NOTE: The test light must illuminate brightly.
Compare the brightness to that of a direct connection to the battery.
Does the test light cycle on and off and illuminate brightly?
Ye s>>
Go To 3
No>>
Replace the ECM.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)

3.TIPM
Using a back probing tool 6801, back probe the lift pump power pin in from TIPM connector.
Toggle the lift pump actuator with the Electronic Service Tool.
Using a 12 volt test light connected to battery negative, check the lift pump circuit at the TIPM connector.
NOTE: The test light must illuminate brightly.
Compare the brightness to that of a direct connection to the battery.
Does the test light cycle on and off and illuminate brightly?
Ye s>>
Te s t c o m p l e t e .
Perform Intermittent Condition test. (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)
No>>
Replace the TPIM
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)