lock DODGE RAM SRT-10 2006 Service Repair Manual

NOTE: The readings should be within ±14 kPa or 2.0 psi on the scan tool of the pressure reading specified
on Transmission Simulator.
Does the 3 line pressures on the scan tool match the Line pressure readings on the Transmission Sim-
ulator?
Ye s>>
Replace the Line Pressure Sensor per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 3
3.CHECK THE (K900) SENSOR GROUND CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Disconnect the Transmission Simulator, Miller tool #8333.
Disconnect the PCM C2 harness connector and connect Miller tool
#8815.
CAUTION: Do not probe the PCM harness connectors. Probing the
PCM harness connectors will damage the PCM terminals resulting
in poor terminal to pin connection. Install Miller tool #8815 to per-
form diagnosis.
Measure the resistance of the (K900) Sensor Ground circuit between
the Line Pressure Sensor harness connector and the appropriate termi-
nal of Miller tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the (K900) Sensor Ground circuit for an open.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 4

7.CHECK THE LINE PRESSURE SENSOR OPERATION
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
With the Transmission Simulator select the
OFFposition on theInput/Output Speedswitch.
Ignition on, engine not running.
With the scan tool, monitor the Line Pressure while turning the Pressure Switch selector to each of the 3 line pres-
sure positions on the Transmission Simulator.
NOTE: All three scan tool Line Pressure readings should be steady and ±14 kPa or 2.0 psi of the reading
specified on the Transmission Simulator.
Did the scan tool Line Pressure readings match the specified readings on the Transmission Simulator
and remain steady in all three positions?
Ye s>>
Replace the Line Pressure Sensor per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 8
8.CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Disconnect Transmission Simulator.
Disconnect the PCM C1 harness connector and connect Miller tool
#8815.
CAUTION: Do not probe the PCM harness connectors. Probing the
PCM harness connectors will damage the PCM terminals resulting
in poor terminal to pin connection. Install Miller tool #8815 to per-
form diagnosis.
Measure the resistance of the (F856) 5-volt Supply circuit between the
Line Pressure Sensor harness connector and the appropriate terminal
of Miller tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the (F856) 5-volt Supply circuit for an open.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 9

9.CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT FOR A SHORT TO GROUND
Measure the resistance between ground and the (F856) 5-volt Supply
circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (F856) 5-volt Supply circuit for a short to ground.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1.
No>>
Using the schematics as a guide, check the Powertrain
Control Module (PCM) terminals for corrosion, damage, or
terminal push out. Pay particular attention to all power and
ground circuits. If no problems are found, replace the PCM
per the Service Information.With the scan tool, perform
QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
10.COMPARE SCAN TOOL TO PRESSURE GAUGE
Turn the ignition off to the lock position.
Connect the Line Pressure Adapter, Miller tool #8259 and 0-300 psi Test Gauge, Miller tool #C-3293-SP. Refer to
the Service Information for proper installation procedure.
CAUTION: Apply parking brake.
Start the engine.
In the following steps, compare thescan tool Line Pressure to the PressureGauge readings in each gear.
CAUTION: Do not overheat transmission.
With the gear selector in park, raise the RPM to 1500, and compare line pressure readings.
Firmly apply the brakes, move the gear selector into reverse, raise the RPMto 1500, and compare the line pressure
readings.
Firmly apply the brakes, move the gear selector into drive, raise the RPM to1500, and compare the line pressure
readings.
Did the scan tool Line Pressure readings match the Pressure Gauge readings±10psi?
Ye s>>
Go To 11
No>>
Replace the Line Pressure Sensor per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)

11 .CHECK PCM AND WIRING
Turn the ignition off to the lock position.
Remove the Line Pressure Adapter, Miller tool #8259 and 0-300 psi Test Gauge, Miller tool #C-3293-SP.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
On the Transmission Simulator, turn the Pressure Switch selector switch to4C.
Ignition on, engine not running.
With the scan tool, monitor the 4C Pressure Switch state while pressing andholding the Pressure Switch test button
and wiggling the wire harness and connectors that pertain to the 4C PressureSwitch.
Did the 4C Pressure Switch state change to closed and remain closed while wiggling the wires?
Ye s>>
Go To 12
No>>
Go To 14
12.CHECK FOR EXCESSIVE DEBRIS
Turn the ignition off to the lock position.
Remove the Transmission Simulator, Miller tool #8333.
Remove and inspect the Transmission Oil Pan per the Service Information.
Does the Transmission Oil Pan contain excessive debris or contamination?
Ye s>>
Repair the cause of the excessive debris in the Transmission Oil Pan. Referto the Service Information
for the proper procedures.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 13
13.CHECK 4C HYDRAULIC CLUTCH CIRCUIT
Remove the Valve Body and air check the 4C hydraulic clutch circuit (in the case) for leakage per the Service
Information.
NOTE: The 4C hydraulic clutch circuit contains a small bleed orifice. A small amount of air leakage is nor-
mal.
Was there excessive air leakage noticed during the air check?
Ye s>>
Repair as necessary. Check the 4C clutch piston, piston seals and bleed orifice assembly.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Disassemble and inspect the Valve Body and repair as necessary. Inspect the 4C Accumulator piston
and seals. If no problems are found in the Valve Body, replace the Transmission Solenoid/TRS Assem-
bly per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)

14.CHECK THE (T48) 4C PRESSURE SWITCH SENSE CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Remove the Transmission Simulator, Miller tool #8333 and connect
Miller tool #8815.
Disconnect the PCM C4 harness connector.
Measure the resistance of the (T48) 4C Pressure Switch Sense circuit
between the Transmission Solenoid/TRS Assembly harness connector
and the appropriate terminal of Miller tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the (T48) 4C Pressure Switch Sense circuit for an
open.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 15
15.CHECK THE (T48) 4C PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO GROUND
Measure the resistance between ground and the (T48) 4C Pressure
Switch Sense circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (T48) 4C Pressure Switch Sense circuit for a
short to ground.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 16

7.CHECK IF THE DTC P0871 ALSO SET
With the scan tool, check Transmission DTCs.
Is the DTC P0871 also present?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 8
8.CHECK IF THE DTC SET IN PARK, REVERSE OR NEUTRAL
With the scan tool, check the DTC EVENT DATA for P0988.
NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test
procedure.
Does the DTC EVENT DATA show the DTC set in Park, Neutral, or Reverse for P0988?
Ye s>>
Go To 13
No>>
Go To 9
9.CHECK IF THE DTC EVENT DATA READS CLOSED
With the scan tool, check the DTC EVENT DATA for P0988.
NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test
procedure.
Does the DTC EVENT DATA show the 4C Pressure Switch reading CLOSED?
Ye s>>
Go To 11
No>>
Go To 10
10.CHECK THE PRIMARY OIL FILTER SEAL
In the DTC EVENT DATA recorded earlier,compare the Line Pressure and the Desired Line Pressure.
Is the Line Pressure less than 40 psi, and significantly below the Desired Line Pressure?
Ye s>>
Repair as necessary to correct low line pressure. Check fluid level and adjustasnecessary.Iffluidlevel
is OK, check the Primary Oil Filter seal for a split, crack, or improperly installed. If the filter and seal are
OK, check the Main Regulator Valve in the Oil Pump. Refer to the Service Information for the above
procedures.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 15
11 .CHECK THE PCM AND WIRING
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
Ignition on, engine not running.
With the Transmission Simulator, turn the Pressure Switch selector switchtothe4Cposition.

With the scan tool, monitor the 4C Pressure Switch while pressing the Pressure Switch test button on the Trans-
mission Simulator.
Did the state of the 4C Pressure Switch change while pressing the Pressure Switch Test button?
Ye s>>
Go To 12
No>>
Go To 13
12.CHECK THE TRANSMISSION SOLENOID/TRS ASSEMBLY
Using the schematics as a guide, inspect the wiring and connectors specifictothiscircuit.
Wiggle the wires while checking for shorted and open circuits.
Where there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Replace the Transmission Solenoid/TRS Assembly per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
13.CHECK THE (T48) 4C PRESSURE SWITCH SENSE CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Disconnect the Transmission Simulator, Miller tool #8333.
Disconnect the PCM C4 harness connector.
Connect Miller tool #8815 to the PCM C4 harness connector.
CAUTION: Do not probe the PCM harness connectors. Probing the
PCM harness connectors will damage the PCM terminals resulting
in poor terminal to pin connection. Install Miller tool #8815 to per-
form diagnosis.
Measure the resistance of the (T48) 4C Pressure Switch Sense circuit
between the Transmission Solenoid/TRS Assembly harness connector
and the appropriate terminal of Miller tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the (T48) 4C Pressure Switch Sense circuit for an
open.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 14

14.CHECK THE (T48) 4C PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO GROUND
Measure the resistance between ground and the (T48) 4C Pressure
Switch Sense circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (T48) 4C Pressure Switch Sense circuit for a
short to ground.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1.
No>>
Replace the Powertrain Control Module per the Service
Information. With the scan tool, perform the QUICK LEARN
procedure.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
15.CHECK IF THE #5 AND/OR #7 CHECK BALL IS CUT OR DAMAGED
Turn the Ignition off to the lock position.
Remove the Valve Body Assembly per the Service Information.
Inspect the #5 and #7 check balls for any cuts or damage.
Inspect the 4C accumulator piston and seals and also the 4C tower seal on topof the valve body. Refer to the
Service Information.
Where there any problems found?
Ye s>>
Repair as necessary. Check for excessive clutch debris in the transmission oil pan. If excessive clutch
debris is present, repair 4C clutch as necessary. Refer to the Service Information for proper repair pro-
cedures.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 16
16.CHECK FOR EXCESSIVE LEAKAGE WITHIN THE 4C CLUTCH CIRCUIT
Air check the 4C Clutch hydraulic circuit. Refer to the Service Information.
NOTE: This hydraulic clutch circuit contains a small bleed orifice. Smallleakage is considered normal.
Was there excessive air leakage in the 4C Clutch hydraulic circuit?
Ye s>>
Repair as necessary. Refer to the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Replace the Transmission Solenoid/TRS Assembly per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)

3.CHECK THE (T16) TRANSMISSION CONTROL OUTPUT CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Connect the TIPM C10 harness connector.
Disconnect the Transmission Solenoid/Pressure Switch harness connec-
tor.
Disconnect the Line Pressure Sensor/Variable Force Solenoid harness
connector (if equipped).
Ignition on, engine not running.
Using the scan tool under the TIPM Actuators, actuate the Transmis-
sion.
Using a 12-volt test light connected to ground, check the (T16) Trans-
mission Control Output circuits.
NOTE: The test light must illuminate brightly. Compare the bright-
ness to that of a direct connection to the battery.
Does the test light illuminate brightly at all the (T16) Transmis-
sion Control Output circuits?
Ye s>>
Go To 4
No>>
Repair the (T16) Transmission Control Output circuit for an
open.
Perform 545RFE TRANSMISSION VERIFICATION TEST -
VER 1. (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
4.TOTALLY INTEGRATED POWER MODULE
Using the schematics as a guide, inspect the wire harness and connectors.
Check the TIPM harness connector terminals for corrosion, damage, or terminal push out.
Pay particular attention to all power and ground circuits.
Were any problems found?
Ye s>>
Repair as necessary.
Perform 545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Replace the Totally Integrated Power Module per Service Information.
Perform 545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
5.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set this DTC are not present at this time.
Using the wiring diagram/schematic as a guide, inspect the wiring and connectors.
While monitoring the scan tool data relative to this circuit, wiggle test the wiring and connectors.
Look for the data to change or for the DTC to reset during the wiggle test.
Were any problems found?
Ye s>>
Repair as necessary.
Perform 545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t c o m p l e t e .

When Monitored:
With the ignition on. Battery voltage greater than 10 volts.
Set Condition:
A shorted condition is detected in the TIPM Transmission Control Output circuit.
Possible Causes
(T16) TRANSMISSION CONTROL OUTPUT CIRCUIT SHORT TO VOLTAGE
TOTALLY INTEGRATED POWER MODULE (TIPM)
Diagnostic Test
1.CHECK IF THE DTC IS ACTIVE
Ignition on, engine not running.
With the scan tool, read TIPM DTCs.
Is the status Active for this DTC?
Ye s>>
Go to 2
No>>
Go to 4
2.(T16) TRANSMISSION CONTROL OUTPUT CIRCUIT SHORT TO VOLTAGE
Turn the ignition off to the lock position.
Disconnect the TIPM C10 harness connector.
Disconnect the PCM C4 harness connector.
Ignition on, engine not running.
Measure the voltage of the (T16) Transmission Control Output circuit.
Is the voltage above 10.0 volts?
Ye s>>
Repair the (T16) Transmission Control Output circuit for a
short to voltage.
Perform 545RFE TRANSMISSION VERIFICATION TEST -
VER 1. (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go to 3
3.TOTALLY INTEGRATED POWER MODULE
Using the schematics as a guide, inspect the wire harness and connectors.
Check the TIPM harness connector terminals for corrosion, damage, or terminal push out
Pay particular attention to all power and ground circuits.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform 545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Replace the Totally Integrated Power Module per Service Information.
Perform 545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)