ESP DODGE RAM SRT-10 2006 Service Manual PDF

P0736-GEAR RATIO ERROR IN REVERSE
For a complete wiring diagramRefer to Section 8W.
When Monitored:
The Transmission gear ratio is monitored continuously while the transmission is in gear.
Set Condition:
If the ratio of the Input RPM to the Output RPM does not match the current gearratio when compared to the
known gear ratio.
Possible Causes
RELATED TRANSMISSION DTCS PRESENT
INTERMITTENT GEAR RATIO ERRORS
INTERNAL TRANSMISSION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)
Theory of Operation
The transmission system uses two speed sensors, one to measure input RPM and one to measure output RPM.
These inputs are essential for proper transmission operation. Therefore, the integrity of this data is verified through
data checks. When in gear, if the gear ratio does not compare to a known gear ratio, the corresponding gear ratio
error trouble code is set. The transmission will go into Limp-in mode afterfour gear ratio error events occur in a
given driving cycle.
Diagnostic Test
1.DETERMINING IF RELATED TRANSMISSION DTCS ARE PRESENT
With the scan tool, read Transmission DTCs.
If any of these DTCs are present, perform their respective tests first.
Are there any Loss of Prime, Line Pressure Sensor and/or Speed Sensor DTCs present?
Ye s>>
Refer to appropriate diagnostic procedure in the Transmission category.If any of these DTCs are
present, they will cause a gear ratio error. Perform the test for Loss of Primefirstifitispresent.
No>>
Go To 2
2.CHECK TO SEE IF P0731 IS CURRENT
With the scan tool, perform the Reverse gear clutch test. Follow the instructions on the scan tool.
Increase the throttle angle or TPS Degree to 30° for no more than a few seconds.
CAUTION: Do not overheat the transmission.
Did the Clutch Test pass, Input Speed remain at zero?
Ye s>>
Go To 3
No>>
Repair internal Transmission per the Service Information. Check all of the components related to the
Reverse and LR clutches. Inspect the Oil Pump and repair or replace as necessary.
Perform 42RLE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)

When Monitored:
Initially at ignition on, then every 10 seconds thereafter. The solenoidswill also be tested immediately after a
gear ratio error or pressure switch error is detected.
Set Condition:
Three consecutive solenoid continuity test failures, or one failure if test is run in response to a gear ratio or
pressure switch error.
Possible Causes
RELATED TIPM TCM POWER CONTROL CIRCUIT DTCS PRESENT
(T20) L/R SOLENOID CONTROL CIRCUIT OPEN
(T20) L/R SOLENOID CONTROL CIRCUIT SHORT TO GROUND
(T20) L/R SOLENOID CONTROL CIRCUIT SHORT TO VOLTAGE
TRANSMISSION SOLENOID/PRESSURE SWITCH ASSEMBLY
POWERTRAIN CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)
Theory of Operation
Four solenoids are used to control the friction elements (clutches). The continuity of the solenoids circuits are peri-
odically tested. Each solenoid is turned on or off depending on its currentstate. An inductive spike should be
detected by the PCM during this test. If no spike is detected, the circuit istested again to verify the failure. In
addition to the periodic testing, the solenoid circuits are tested if a gear ratio or pressure switch error occurs. In this
case, one failure will result in the appropriate DTC being set. The MIL willilluminate and the transmission goes into
neutral, if the DTC is set above 35 Kmh (22 mph), Limp-in mode when vehicle speed is below 35 Kmh (22 mph).
Diagnostic Test
1.DETERMINING IF RELATED TIPM TCM POWER CONTROL CIRCUIT DTCS PRESENT
With the scan tool, read TIPM DTCs.
Are there any TIPM TCM Power Control Circuit DTCs present also?
Ye s>>
Refer to the Transmission category and perform the appropriate diagnostic procedure.
No>>
Go To 2
2.CHECK IF THE DTC IS CURRENT
With the scan tool, view DTCs.
Is the status Active or is STARTS SINCE SET counter set at 0 for this DTC?
Ye s>>
Go To 3
No>>
Go To 7
3.CHECK THE PCM AND WIRING USING THE TRANSMISSION SIMULATOR
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator,Miller tool #8333 and the ElectronicTransmission Adapter kit.
Ignition on, engine not running.
With the scan tool, actuate the L/R Solenoid.

When Monitored:
Initially at ignition on, then every 10 seconds thereafter. The solenoidswill also be tested immediately after a
gear ratio error or pressure switch error is detected.
Set Condition:
Three consecutive solenoid continuity test failures, or one failure if test is run in response to a gear ratio or
pressure switch error.
Possible Causes
RELATED TIPM TCM POWER CONTROL CIRCUIT DTCS PRESENT
(T19) 2/4 SOLENOID CONTROL CIRCUIT OPEN
(T19) 2/4 SOLENOID CONTROL CIRCUIT SHORT TO GROUND
(T19) 2/4 SOLENOID CONTROL CIRCUIT SHORT TO VOLTAGE
TRANSMISSION SOLENOID/PRESSURE SWITCH ASSEMBLY
POWERTRAIN CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)
Theory of Operation
Four solenoids are used to control the friction elements (clutches). The continuity of the solenoids circuits are peri-
odically tested. Each solenoid is turned on or off depending on its currentstate. An inductive spike should be
detected by the PCM during this test. If no spike is detected, the circuit istested again to verify the failure. In
addition to the periodic testing, the solenoid circuits are tested if a gear ratio or pressure switch error occurs. In this
case, one failure will result in the appropriate DTC being set. The MIL willilluminate and the transmission goes into
neutral, if the DTC is set above 35 Kmh (22 mph), Limp-in mode when vehicle speed is below 35 Kmh (22 mph).
Diagnostic Test
1.DETERMINING IF RELATED TIPM TCM POWER CONTROL CIRCUIT DTCS PRESENT
With the scan tool, read TIPM DTCs.
Are there any TIPM TCM Power Control Circuit DTCs present also?
Ye s>>
Refer to the Transmission category and perform the appropriate diagnostic procedure.
No>>
Go To 2
2.CHECK TO SEE IF P0755 IS CURRENT
With the scan tool, view DTCs.
Is the status Active or is the STARTS SINCE SET counter set at 0 for this DTC?
Ye s>>
Go To 3
No>>
Go To 7
3.CHECK THE PCM AND WIRING USING THE TRANSMISSION SIMULATOR
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator,Miller tool #8333 and the ElectronicTransmission Adapter kit.
Ignition on, engine not running.
With the scan tool, actuate the 2/4 Solenoid.

When Monitored:
Initially at ignition on, then every 10 seconds thereafter. The solenoidswill also be tested immediately after a
gear ratio error or pressure switch error is detected.
Set Condition:
Three consecutive solenoid continuity test failures, or one failure if test is run in response to a gear ratio or
pressure switch error.
Possible Causes
RELATED TIPM TCM POWER CONTROL CIRCUIT DTCS PRESENT
(T60) OD SOLENOID CONTROL CIRCUIT OPEN
(T60) OD SOLENOID CONTROL CIRCUIT SHORT TO GROUND
(T60) OD SOLENOID CONTROL CIRCUIT SHORT TO VOLTAGE
TRANSMISSION SOLENOID/PRESSURE SWITCH ASSEMBLY
POWERTRAIN CONTROL MODULE
Always perform the 42RLE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 -
TRANSMISSION/TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)
Theory of Operation
Four solenoids are used to control the friction elements (clutches). The continuity of the solenoid circuits is period-
ically tested. Each solenoid is turned on or off depending on its current state. An inductive spike should be detected
by the PCM during this test. If no spike is detected, the circuit is tested again to verify the failure. In addition to the
periodic testing, the solenoid circuits are tested if a gear ratio or pressure switch error occurs. In this case, one
failure will result in the appropriateDTC being set. The MIL will illuminate and the transmission goes into neutral, if
the DTC is set above 35 Kmh (22 mph), Limp-in mode when vehicle speed is below35 Kmh (22 mph).
Diagnostic Test
1.DETERMINING IF RELATED TIPM TCM POWER CONTROL CIRCUIT DTCS PRESENT
With the scan tool, read TIPM DTCs.
Are there any TIPM TCM Power Control Circuit DTCs present also?
Ye s>>
Refer to the Transmission category and perform the appropriate diagnostic procedure.
No>>
Go To 2
2.CHECK IF DTC IS CURRENT
With the scan tool, view DTCs.
Is the status Active or is the STARTS SINCE SET counter set at 0 for this DTC?
Ye s>>
Go To 3
No>>
Go To 7
3.CHECK THE PCM AND WIRING USING THE TRANSMISSION SIMULATOR
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator,Miller tool #8333 and the ElectronicTransmission Adapter kit.
Ignition on, engine not running.
With the scan tool, actuate the OD Solenoid.

When Monitored:
Initially at ignition on, then every 10 seconds thereafter. The solenoidswill also be tested immediately after a
gear ratio error or pressure switch error is detected.
Set Condition:
Three consecutive solenoid continuity test failures, or one failure if test is run in response to a gear ratio or
pressure switch error.
Possible Causes
RELATED TIPM TCM POWER CONTROL CIRCUIT DTCS PRESENT
(T59) UD SOLENOID CONTROL CIRCUIT OPEN
(T59) UD SOLENOID CONTROL CIRCUIT SHORT TO GROUND
(T59) UD SOLENOID CONTROL CIRCUIT SHORT TO VOLTAGE
TRANSMISSION SOLENOID/PRESSURE SWITCH ASSEMBLY
POWERTRAIN CONTROL MODULE
Always perform the 42RLE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 -
TRANSMISSION/TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)
Theory of Operation
Four solenoids are used to control the friction elements (clutches). The continuity of the solenoid circuits is period-
ically tested. Each solenoid is turned on or off depending on its current state. An inductive spike should be detected
by the PCM during this test. If no spike is detected, the circuit is tested again to verify the failure. In addition to the
periodic testing, the solenoid circuits are tested if a gear ratio or pressure switch error occurs. In this case, one
failure will result in the appropriateDTC being set. The MIL will illuminate and the transmission goes into neutral, if
the DTC is set above 35 Kmh (22 mph), Limp-in mode when vehicle speed is below35 Kmh (22 mph).
Diagnostic Test
1.DETERMINING IF RELATED TIPM TCM POWER CONTROL CIRCUIT DTCS PRESENT
With the scan tool, read TIPM DTCs.
Are there any TIPM TCM Power Control Circuit DTCs present also?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 2
2.CHECK IF THE DTC IS CURRENT
With the scan tool, view DTCs.
Is the status Active or is the STARTS SINCE SET counter set at 0 for this DTC?
Ye s>>
Go To 3
No>>
Go To 7
3.CHECK THE PCM AND WIRING USING THE TRANSMISSION SIMULATOR
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator,Miller tool #8333 and the ElectronicTransmission Adapter kit.
Ignition on, engine not running.
With the scan tool, actuate the UD Solenoid.

When Monitored:
In any forward gear with engine speed above 1000 RPM, shortly after a shift and every minute thereafter.
Set Condition:
After a shift into a forward gear, with engine speed greater than 1000 RPM, the PCM momentarily turns on
element pressure to the clutch circuits that don’t have pressure to verifythat the correct pressure switch
closes. If the pressure switch does not close 2 times the DTC sets
Possible Causes
LOSS OF PRIME P0944 PRESENT
(T16) TRANSMISSION CONTROL OUTPUT CIRCUIT OPEN
(T47) 2/4 PRESSURE SWITCH SENSE CIRCUIT OPEN
(T47) 2/4 PRESSURE SWITCH CIRCUIT SHORT TO GROUND
(T47) 2/4 PRESSURE SWITCH SENSE CIRCUIT SHORT TO VOLTAGE
TRANSMISSION SOLENOID/PRESSURE SWITCH ASSEMBLY
INTERNAL TRANSMISSION
POWERTRAIN CONTROL MODULE
Always perform the 42RLE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 -
TRANSMISSION/TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)
Theory of Operation
Pressure switches are normally off or open (no pressure applied) and read high (+12 volts). When an element is
applied, the corresponding pressure switch closes to ground (0 volts) or turns on. The controller tests the OD and
24 pressure switches when they are off (when the corresponding friction element is not applied) by briefly applying
the OD and 24 elements which will cause the corresponding pressure switch to close. The test verifies that the
switches are operational and that the switch will close when the corresponding element is applied. If a switch fails
to respond, it is re-tested. The MIL illuminates and the transmission system defaults to Limp-in mode.
Diagnostic Test
1.CHECKING FOR LOSS OF PRIME DTC
With the scan tool, check for other Transmission DTCs.
Is the DTC P0944 present also?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 2
2.CHECK FOR RELATED TRANSMISSION DTCS
With the scan tool, read Transmission DTCs.
Are any of the DTCs P0732, P0734 and/or P0846 present also?
Ye s>>
Replace the Transmission Solenoid/Pressure Switch Assembly per the Service Information.
Perform 42RLE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)
No>>
Go To 3

When Monitored:
In any forward gear with engine speed above 1000 RPM, shortly after a shift and every minute thereafter.
Set Condition:
After a shift into a forward gear, with engine speed greater than 1000 RPM, the PCM momentarily turns on
element pressure to the clutch circuits that don’t have pressure to identify the correct pressure switch closes.
If the pressure switch does not close 2 times the DTC sets.
Possible Causes
LOSS OF PRIME P0944 PRESENT
(T16) TRANSMISSION CONTROL OUTPUT CIRCUIT OPEN
(T9) OD PRESSURE SWITCH SENSE CIRCUIT OPEN
(T9) OD PRESSURE SWITCH CIRCUIT SHORT TO GROUND
(T9) OD PRESSURE SWITCH SENSE CIRCUIT SHORT TO VOLTAGE
TRANSMISSION SOLENOID/PRESSURE SWITCH ASSEMBLY
INTERNAL TRANSMISSION
POWERTRAIN CONTROL MODULE
Always perform the 42RLE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 -
TRANSMISSION/TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)
Theory of Operation
Pressure switches are normally off or open (no pressure applied) and read high (+12 volts). When an element is
applied, the corresponding pressure switch closes to ground (0 volts) or turns on. The controller tests the OD and
2/4 pressure switches when they are off (when the corresponding friction element is not applied) by briefly applying
the OD and 2/4 elements which will cause the corresponding pressure switchto close. The test verifies that the
switches are operational and that the switch will close when the corresponding element is applied. If a switch fails
to respond, it is re-tested. The MIL illuminates and the transmission system defaults to Limp-in mode.
Diagnostic Test
1.CHECKING FOR LOSS OF PRIME DTC
With the scan tool, check for other Transmission DTCs.
Is the DTC P0944 present also?
Ye s>>
Refer to the Transmission category and perform the appropriate diagnostic procedure.
No>>
Go To 2
2.CHECK FOR RELATED TRANSMISSION DTCS
With the scan tool, read Transmission DTCs.
Are any of the DTCs P0732, P0734 and/or P0846 present also?
Ye s>>
Replace the Transmission Solenoid/Pressure Switch Assembly per the Service Information.
Perform 42RLE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)
No>>
Go To 3

P0944-LOSS OF HYDRAULIC PUMP PRIME
For a complete wiring diagramRefer to Section 8W.
When Monitored:
Every 350 msec
Set Condition:
If the transmission begins to slip in any forward gear, and the pressure switch or switches that should be
closed for a given gear are open, a loss of prime test begins. All available elements (in 1st gear LR, 2/4 and
OD, in 2nd, 3rd, and 4th gear 2/4 and OD) are turned on by the PCM to see if pump prime exists. The code
is set if none of the pressure switches respond. The PCM will continue to runthe loss of prime test until pump
pressure returns. The vehicle will not move or the transmission will slip.Normal operation will continue if pump
prime returns.
Possible Causes
LOW TRANSMISSION FLUID LEVEL
SHIFT LEVER POSITION
PLUGGED TRANSMISSION FILTER
TRANSMISSION OIL PUMP
Always perform the 42RLE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 -
TRANSMISSION/TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)
Theory of Operation
The Loss of Prime Test is used to prevent transmission defaults and erroneous fault codes during temporary loss of
pump prime that may occur with low transmission fluid under severe brakingconditions, start-up, etc. and to point
towards more subtle problems such as a plugged or ruptured oil filter. The Loss of Prime fault is set by a loss of
hydraulic pressure in the transmission system. This condition, if sustained, will result in the vehicle being unable to
move.
Diagnostic Test
1.CHECK TO SEE IF DTC P0944 IS CURRENT
Place the gear selector in park.
Start the engine.
NOTE: The Transmission Temperature must be at least 43° C (110° F) before performing the following steps.
The Transmission must be at operating temperature prior to checking pressure. Cold transmission fluid will result in
higher pressure readings.
Place the Transmission in Reverse.
With the scan tool, observe the Transmission Pressure Switch states.
Are any of the Pressure Switches closed?
Ye s>>
Go To 2
No>>
Go To 4

P0992-2/4/OD HYDRAULIC PRESSURE TEST
For a complete wiring diagramRefer to Section 8W.
When Monitored:
In any forward gear with engine speed above 1000 RPM, shortly after a shift and every minute thereafter.
Set Condition:
After a shift into a forward gear, with engine speed greater than 1000 RPM, the PCM momentarily turns on
element pressure to the clutch circuits that do not have pressure to identify that the correct pressure switch
closes. If the pressure switch does not close 2 times the DTC sets.
Possible Causes
CONDITION P0992 PRESENT
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 42RLE - DIAGNOSIS AND TESTING).
Theory of Operation
Pressure switches are normally off or open (no pressure applied) and read high (+12 volts). When an element is
applied, the corresponding pressure switch closes to ground (0 volts) or turns on. The controller tests the OD and
2/4 pressure switches when they are off (when the corresponding friction element is not applied) by briefly applying
the OD and 2/4 elements which will cause the corresponding pressure switchto close. The test verifies that the
switches are operational and that the switch will close when the corresponding element is applied. If a switch fails
to respond, it is re-tested. The MIL illuminates and the transmission system defaults to Limp-in mode.
1.CHECK TO SEE IF DTC P0992 IS CURRENT
NOTE: The vehicle must be driven to set this DTC. The transmission must at operating temperature with the
Engine RPM above 1000 RPM.
This DTC is an indication of both the 2/4 and the O/D Hydraulic Pressure Switch DTCs present.
Perform the diagnostic procedures for both P0845 and P0870.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
If there are no possible causes remaining, view repair.
Repair
Refer to the Transmission category and perform the diagnostic proceduresfor P0845 and P0870.

HYDRAULIC PRESSURE TESTS
Pressure testing is a very important step in the diag-
nostic procedure. These tests usually reveal the cause
of most transmission problems.
Before performing pressure tests, be certain that fluid
level and condition, and shift cable adjustments have
been checked and approved. Fluid must be at operat-
ing temperature (150 to 200 degrees F.).
Install an engine tachometer, raise vehicle on hoist
which allows the wheels to turn, and position tachom-
eter so it can be read.
Using special adapters L-4559, attach 300 psi
gauge(s) C-3293SP to the port(s) required for test
being conducted.
Test port locations are shown in the Pressure Taps
graphic.
TEST ONE - SELECTOR IN MANUAL 1 (1st Gear)
NOTE: This test checks pump output, pressure regulation and condition of the low/reverse clutch hydraulic
circuit and shift schedule.
1. Attach pressure gauge to the low/reverse clutch tap.
2. Move selector lever to the MANUAL 1 position.
3. Allow vehicle wheels to turn and increase throttle opening to achieve anindicatedvehiclespeedto20mph.
4. Low/reverse clutch pressure should read 115 to 145 psi.
TEST TWO - SELECTOR IN MANUAL 2 (Second Gear)
NOTE: This test checks the underdrive clutch hydraulic circuit as well as the shift schedule.
1. Attach gauge to the underdrive clutch tap.
2. Move selector lever to the MANUAL 2 position.
3. Allow vehicle wheels to turn and increase throttle opening to achieve anindicated vehicle speed of 30 mph.
4. In second gear the underdrive clutch pressure should read 110 to 145 psi.
TEST TWO A - SELECTOR IN DRIVE (OD ON - Fourth Gear)
NOTE: This test checks the underdrive clutch hydraulic circuit as well as the shift schedule.
1. Attach gauge to the underdrive clutch tap.
2. Move selector lever to the DRIVE position. Verfy that the OD switch is ON.
3. Allow wheels to rotate freely and increase throttle opening to achieve an indicated speed of 40 mph.
4. Underdrive clutch pressure should read below 5 psi. If not, than either the solenoid assembly or controller is at
fault.
Pressure Taps
1 - TORQUE CONVERTER CLUTCH OFF
2 - REVERSE
3 - LOW/REVERSE
4-2/4
5 - UNDERDRIVE
6 - TORQUE CONVERTER CLUTCH ON
7-OVERDRIVE