DODGE SPRINTER 2005 1.G Owners Manual
Manufacturer: DODGE, Model Year: 2005, Model line: SPRINTER, Model: DODGE SPRINTER 2005 1.GPages: 288, PDF Size: 27.89 MB
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MAINTAINING YOUR VEHICLE 231
7
Appearance Care and Corrosion ProtectionIn operation, your vehicle is subjected to varying 
external influences which, if gone unchecked, can
attack the paintwork as well as the underbody and 
cause lasting damage. 
Such damage is caused not only by extreme and 
varying climatic conditions, but also by air pollution, 
road salt, tar, gravel and stone chipping. Grease and 
oil, fuel, coolant, brake flui d, bird droppings, insects,  tree resins etc. should be removed immediately to 
avoid paint damage. Frequent washing reduces and/
or eliminates the aggressiveness and potency of the 
above adverse influences. 
More frequent washings are necessary to deal with 
unfavorable conditions; for example operation near the 
ocean, in industrial areas (smoke, exhaust emissions), 
or during the winter months. 
You should check your vehicle from time to time for 
stone chipping or other damage. Any damage should 
be repaired as soon as possible to prevent the start of
corrosion. 
In doing so, do not neglect the underside of the vehicle. 
A prerequisite for a thorough check is a washing of the
underbody followed by a thorough inspection. 
Damaged areas need to be undercoated again. 
Your vehicle has been treated at the factory with a wax- 
base rustproofing in the body cavities which will last 
for the lifetime of the vehicle. Post-production 
treatment is neither necessary nor recommended by
DaimlerChrysler Corporation.
WARNING!
Many cleaning products can be hazardous. Some
are poisonous, others are flammable. Always 
keep cleaning products sealed and out of the 
reach of children. Always follow the instructions
on the particular container. Always open your ve- 
hicle’s doors or windows when cleaning the in- 
side. 
Never use fluids or solvents that are not designed 
for cleaning your vehicle. Do not use fuel as a
cleaning agent. Fuel is flammable and constitutes 
a health hazard. 
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232 MAINTAINING YOUR VEHICLEBecause of the possibility of incompatibility between 
materials used in the production process and others
applied later. 
Scratches, corrosive deposits, corrosion or damage due 
to negligent or incorrect care cannot always be 
removed or repaired with car-care products. In such 
cases it is best to seek aid by your authorized Sprinter
Dealer. 
The following topics deal with the cleaning and care of 
your vehicle and give important "how-to" information
as well as references to car-care products.
Power WasherWhen using a power washer for cleaning the vehicle 
always observe manufacturers’ operating instructions.
WARNING!
Never use openings in the bodywork as steps.
You could otherwise damage the vehicle and it 
could lead to an accident.
CAUTION!
Do not use abrasive or strong cleaning materials 
such as steel wool or scouring powder, which will 
scratch metal and painted surfaces.
CAUTION!
The intense jet of water of a round nozzle can 
result in damage to the tire. Therefore never use a 
round nozzle to power wash tires. 
Always replace a damaged tire.
Always keep the jet of water moving across the 
surface. To avoid damaging the vehicle, do not
aim the water jet directly at electrical components, 
end of electrical lines, electrical connectors, intake 
or ventilation openings, brake hoses, door joints,
seals, other rubber parts. 
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MAINTAINING YOUR VEHICLE 233
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Automatic Car WashIf the vehicle is very dirty, prewash it before you drive 
into the car wash. 
Fold in the exterior mirrors before washing the vehicle 
in an automatic car wash and make sure that the 
windshield wiper switch is in position 0.  
The exterior mirrors and windshield wipers could 
otherwise be damaged. 
Make sure that mirrors are fully folded out after 
leaving the automatic car wash.
Tar StainsQuickly remove tar stains before they dry and become 
more difficult to remove. A tar remover is 
recommended.Paintwork, Painted Body ComponentsPaint care should be applied when water drops on the
paint surface do not "bead up", normally every 3 to 
5 months, depending on climate and washing 
detergent used. 
Paint cleaner should be applied if paint surface shows 
signs of dirt embedding (i.e. loss of gloss). 
Do not apply any of these products or wax if your 
vehicle is parked in the sun or if the hood is still hot. 
Use the appropriate paint stick for quick and 
provisional repairs of minor paint damage (i.e., chips
from stones, vehicle doors etc.).Engine CleaningPrior to cleaning the engine compartment, make sure 
to protect electrical components and connectors from 
the intrusion of water and cleaning agents.
WARNING!
Smears impair visibility, which is impaired fur-
ther by unfavourable conditions (e.g. fog, dark-
ness, driving snow). 
If a wax preservative is sprayed on after washing 
the vehicle, wipe off the wax from the windshield 
and the wiper blade rubbers. This will prevent 
smears forming on the windshield. 
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234 MAINTAINING YOUR VEHICLECorrosion protection, such as anticorrosion wax 
should be applied to the engine compartment after
every engine cleaning. Before applying, all control 
linkage bushings and joints should be lubricated. The 
poly-V-belt and all pulleys should be protected from
any wax.Vehicle WashingDo not use hot water or wash your vehicle in direct 
sunlight. Use only a mild car wash detergent. 
Thoroughly spray the vehicle with a diffused jet of 
water. Direct only a very weak spray towards the 
ventilation intake. Use plenty of water and rinse the 
sponge and chamois frequently. 
Rinse with clear water and thoroughly wipe dry with a 
chamois. Do not allow cleaning agents to dry on the 
finish. 
Due to the width of the vehicle, prior to running the 
vehicle through an automatic car wash, fold back the 
outside mirrors to prevent them from getting
damaged. 
In the winter, thoroughly remove all traces of road salt 
as soon as possible. When washing the underbody, do not forget to clean 
the inner sides of the wheels.
Ornamental MoldingsFor regular cleaning and care of very dirty chrome- 
plated parts, use a chrome cleaner.Headlamps, Taillamps, Identification Lamps, Turn 
Signal LensesUse a mild car wash detergent with plenty of water. 
To prevent scratches, never apply strong force and use 
only a soft, non-scratchy cloth when cleaning the
lenses. Do not attempt to wipe dirty lenses with a dry 
cloth or sponge.
WARNING!
Dirty or iced-up steps and entrances create a risk 
of slipping or falling. 
Keep steps, entrances and footwear free from dirt 
(e.g. mud, clay, snow and ice). 
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MAINTAINING YOUR VEHICLE 235
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Reversing Aid SensorsUse a mild car wash detergent with plenty of water. 
To prevent scratches, never apply strong force and use 
only a soft, non-scratchy cloth when cleaning the 
sensors. Do not attempt to  wipe dirty sensors with dry, 
coarse or hard cloths and do not scrub. You will
otherwise scratch or damage the sensors. 
If you clean the sensors using a high-pressure cleaner, 
only direct it at the sensors for a short period and
maintain a minimum distance of 4 in (10 cm) from the 
sensors.
Window CleaningUse a window cleaning solution on all glass surfaces.
An automotive glass cleaner is recommended. 
There are 2 steps in the front bumper. This makes it 
easier to clean the windshield.
N54.65-2046-20 
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236 MAINTAINING YOUR VEHICLEWiper BladeClean the wiper blade rubber with a clean cloth and 
detergent solution.
Light Alloy WheelsA wheel care product should be used for regular
cleaning of the light alloy wheels. 
If possible, clean wheels once a week, using a soft 
bristle brush and a strong spray of water. 
Follow instructions on container. 
NOTE:  Use only acid-free cleaning materials. The acid 
could lead to corrosion.Instrument ClusterUse a gentle dishwashing detergent or mild detergent 
for delicate fabrics as a washing solution. Wipe with a 
cloth moistened in lukewarm solution. Do not use
scouring agents.Steering Wheel and Gear Selector LeverWipe with a damp cloth and dry thoroughly or clean 
with a leather care product.
WARNING!
For safety reasons, remove key from ignition lock
before cleaning the windshield, otherwise the 
wiper motor can suddenly turn on and cause in-
jury. 
Dirty or iced-up steps create a risk of slipping or 
falling. Do not use the step in the front bumper 
when it is icy or dirty.
WARNING!
For safety reasons, remove key from ignition lock
before cleaning the wiper blade, otherwise the 
wiper motor can suddenly turn on and cause se-
vere personal injuries and death. 
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MAINTAINING YOUR VEHICLE 237
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Cup HolderUse a gentle dishwashing detergent or mild detergent 
for delicate fabrics as a washing solution. Wipe with a 
cloth moistened in lukewarm solution. Do not use
scouring agents.Seat BeltsThe webbing must not be treated with chemical 
cleaning agents. Use only clear, lukewarm water and 
soap. Do not dry the webbing at temperatures above
176
°F (+80
°C) or in direct sunlight.
Headliner and Shelf Below Rear WindowClean with soft bristle brush, or use a dry-shampoo
cleaner in case of excessive dirt.
UpholsteryUsing aftermarket seat covers or wearing clothing that 
have the tendency to give off coloring (e.g. when wet 
etc.) may cause the upholstery to become permanently
discolored. By lining the seats with a proper 
intermediate cover, contact discoloration will be 
prevented. 
Leather Upholstery 
Wipe leather upholstery with a damp cloth and dry 
thoroughly or clean with a leather care product.
Exercise particular care when cleaning perforated 
leather as its underside should not become wet. 
Cloth Upholstery 
Clean with soft bristle brush, or use a dry-shampoo 
cleaner in case of excessive dirt. 
Tex Upholstery 
Pour an interior care product onto soft lint-free cloth 
and apply with light pressure.Hard Plastic Trim ItemsPour an interior care product onto soft lint-free cloth 
and apply with light pressure.
WARNING!
Do not bleach or dye seat belts as this may severe- 
ly weaken them. Due to this treatment they may 
not be able to provide adequate protection. For ex-
ample, in a crash the belts can be torn. 
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238 MAINTAINING YOUR VEHICLEPlastic and Rubber PartsDo not use oil or wax on these parts. 
Do not use any caustic or alcohol-based or solvent- 
based substances to clean plastic surfaces. 
Avoid the use of stain removers, iodine tincture, nail 
varnish and nail varnish remover, acetone, methylated 
spirits, chlorine or ammonium-based cleaning agents,
cleaning agents containing abrasive substances.ELECTRICAL FUSESDamaged fuses are recognizable from their burnt-out 
filament. 
Prior to exchanging a fuse, turn the key in the ignition- 
column lock to the 0 position and switch off the 
consumer involved. 
NOTE:  Fuses must not be bridged. Replace fuses with 
specified rated current. Only replace fuses when the 
cause of the malfunction has been rectified. 
NOTE:   Fuses and relays (standard equipment) are on 
the underside of the ignition column, refer to "Fuses 
and Relays Standard Equipment".  Fuses, relays and diodes (optional equipment) are 
below the driver’s seat, refer to "Optional Fuse and
Relay Equipment".
CAUTION!
When replacing a blown fuse, it is important to  
use only a fuse having the correct amperage  
rating. The use of a fuse with a rating other than 
indicated may result in a dangerous electrical  
system overload. If a properly rated fuse  
continues to blow, it indicates a problem in the 
circuit that must be corrected. 
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MAINTAINING YOUR VEHICLE 239
7
Standard Fuse and Relay Equipment1. Locked 
2. Unlocked 
3. Detent spring – engage when the cover is fitted Position of fuses and relays 
4. Fuses 
5. Relays 
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240 MAINTAINING YOUR VEHICLE
Fuse Assignment, Standard Equipment