DODGE SPRINTER 2005 1.G Owners Manual

MAINTAINING YOUR VEHICLE 241
7
No. Rated Circuit
1. 10A Parking lamp right, taillamp right
2. 10A High beam head lamp,right
3. 10A High beam head lamp, left, high beam indicator lamp
4. 10A Backup lamp
5. 10A Brake lamp
6. 20A Windshield wiper motor
7. 15A Horn, heated rear window, air recirculation switch,
optional equipment relay (terminal 15)
8. 20A Interior lighting, cigarette lighter, radio (terminal 30)
9. 15A Clock, hazard warning lamps, parking lamps 10. 10A Instrument lighting, license plate lamp
daytime driving lamps
11. 10A Side lamp, left; taillamp, left
12. 10A Low beam headlamp, right
13. 10A Low beam headlamp, left
14. 15A Fog lamp
15. 10A Radio (terminal 15)
16. 25A Engine control unit
17. 15A Engine control unit
18. 15A Ignition (terminal 15)
19. 15A Not in use
20. 15A Heater controls (terminal 30)
21. 30A Heater blower (terminal 30)

242 MAINTAINING YOUR VEHICLERelay Assignment, Standard Equipment1. Windshield wiper motor (W)
2. Diesel engine control unit (M)
3. Turn signals (B)
Fuse and Relay Optional EquipmentThe cover is located below the driver’s seat.
Remove cover:
1. Press both detent springs down and remove cover. Install cover:
2. Position cover at bottom and engage both detent springs.

MAINTAINING YOUR VEHICLE 243
7
Fuse, Relay, and Diode Assignments – Optional Equipment

244 MAINTAINING YOUR VEHICLENOTE: The arrangement of the fuses (1) depends on
the optional equipment installed on the vehicle. The
assignments are shown on the inside of the cover of the
fuse box.
Diodes:No. Circuit
1. Not in use
2. Not in use
3. Not in use
4. Not in use
Fuses:No. Rated Circuit
5. 10A Immobilizer
6. 7.5A Anti-lock brake system (ABS) Electronic Stability program (ESP)
*
7. 25A Anti-lock brake system (ABS) ElectronicStability program (ESP)
*
8. 40A Not in use Electronic Stability program(ESP)
*
9. 40A Anti-lock brake system (ABS)
10. Not in useRelays:No. Circuit
11. Not in use
12. Starter relay
13. Not in use* 2500 Type Vehicles only

MAINTAINING YOUR VEHICLE 245
7
BULB REPLACEMENTSwitch the lights off to prevent short circuits.
Only touch new bulbs with a clean, lint-free cloth. Do
not touch bulbs with wet or greasy fingers.
Only fit 12 volt bulbs of the same type as before and
with the correct wattage rating.
Front Lamp UnitBulbs are changed from inside the engine
compartment.
Move the retainer bar to the side and remove the
housing cover.
WARNING!
Bulbs and bulb holders can become very hot. Al-
low the lamp to cool down before changing the
bulb.
Keep bulbs out of reach of children.
Do not use bulbs which have been dropped or
which show signs of scratches on the glass. They
could explode.
Changing an H7 bulb:
The bulb is pressurized. Always wear eye and
hand protection.

246 MAINTAINING YOUR VEHICLE1. Turn signal lamp and sidemarker lamp, 3457 NA – 12V 28 / 7.5W, yellow glass
2. Low beam headlamp, H7 – 12V 55W
3. Fog lamp, H1 – 12V 55W
4. Side and parking lamps, W5W – 12V 5W
5. High beam headlamps, H1 – 12V 55 Turn Signal Lamps and Side-Marker Lamps
1. Turn bulb holder, together with bulb,
counterclockwise and remove.
2. Remove the bulb from the bulb holder.
3. Insert a new bulb in the bulb holder.
4. Insert the bulb holder together with the bulb and turn clockwise to the stop.

MAINTAINING YOUR VEHICLE 247
7
Low Beam Headlamps
1. Unplug the cable connector from the bulb.
2. Unclip in the retaining springs. Press the retaining springs towards the headlamps and down
(direction of arrow). 3. Remove the bulb.
4. Insert the new bulb so that the retaining lugs are
fed into the recesses in the reflector section of the
bulb holder.
5. Clip in the retaining springs.
6. Press on the cable connector.
7. Secure the housing cap.

248 MAINTAINING YOUR VEHICLEFog Lamp (Optional)
1. Remove the cable connector from the bulb holder.
2. Press both retaining springs in the direction of the headlamps and then outward (in the direction of
the arrow). 3. Remove the bulb.
4. Put in the new bulb so that the retaining lugs on the
bulb holder are inserted into the recesses in the
bulb holder reflector section.
5. Secure both retaining springs.
6. Press on the cable connector.
7. Secure the housing cap.

MAINTAINING YOUR VEHICLE 249
7
Side and Parking Lamps
1. Pull out the bulb holder with the bulb.
2. Replace the bulb.
3. Insert the bulb holder.
4. Secure the housing cap. High Beam Headlamp
1. Unplug the cable connector from the bulb.
2. Press the retaining spring towards the headlamps
and outwards (direction of arrow).
3. Remove the bulb.
4. Insert the new bulb so that the retaining lugs are fed into the recesses in the reflector section of the bulb holder.5. Clip in the retaining springs.
6. Press on the cable connector.
7. Secure the housing cap.

250 MAINTAINING YOUR VEHICLETaillampsCargo/Passenger Van
1. Locked
2. Unlocked
Bulbs are changed from inside the cargo area.
The rear lamp cluster bulb holder is located behind the
interior paneling. Remove the paneling. (1) Brake lamp, taillamp, standing lamp,
P21/5W – 12V 21/5W
(2) Backup lamp, P21W – 12V 21W
(3) Turn signal lamp, P21W – 12V 21W
(4) Side-marker lamp, R5W – 12V 5W 1. Unclip and remove the bulb socket.
2. To change a bulb, press the bulb into the bulb socket, turn it counterclockwise and remove.
3. Insert the new bulb.
4. Clip the bulb socket into place.