warning DODGE SPRINTER 2006 1.G Owners Manual

204 STARTING AND OPERATING
Vehicle Capacity Weight
Rated cargo and luggage load plus 68 kilograms (150
lbs) times the vehicle’s designated seating capacity.
Vehicle Maximum Load on the Tire
Load on an individual tire that is determined by
distributing to each axle its share of the maximum
loaded vehicle weight and dividing it by two.
Rotating Tires
Tires on the front and rear axles of vehicles operate at
different loads and perform different steering, driving
and braking functions. For these reasons, they wear at
unequal rates, and develop irregular wear patterns.
These effects can be reduced by timely rotation of tires.
The benefits of rotation are especially worthwhile with
aggressive tread designs such as those on On/Off
Road type tires. Rotation will increase tread life, help tomaintain mud, snow, and wet traction levels, and
contribute to a smooth, quiet ride.
If applicable to your vehicle's tire configuration, tires
can be rotated according to the tire manufacturer’s
recommended intervals in the tire manufacturer’s
warranty pamphlet located in your vehicle literature
portfolio. If none is available, tires should be rotated
every 10000 miles (16000 km), or sooner if necessary,
according to the degree of tire wear.
The same rotation (spinning) direction must be
maintained when fitted, see "Direction of Rotation".
Rotate tires before the characteristic tire wear pattern
becomes visible (shoulder wear on front tires and
treadcenter wear on rear tires).
The reasons for any rapid or unusual wear should be
corrected prior to rotation being performed.
Thoroughly clean the mounting face of wheels and
brake disks, i.e. the inner side of the wheels/tires,
during each rotation. Check for and ensure proper tire
inflation pressure, refer to "Recommended Tire
Inflation Pressure".
WARNING!
Rotate front and rear wheels only if the tires are of
the same dimension.

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Rotation pattern for single and dual rear wheels
Single Rear Wheels:
 Rotate the tires by axle. Never change the direction
of rotation of your tires. Make sure that on one axle
just one type of tire (same size, type construction,
load and speed rating) is used.
Dual Rear Wheels:
 Rotate front tires by axle and the outer rear tire side
to side if there is no approved direction of rotation.
The tires used on dual wheel assemblies should be
WARNING!
In order to avoid loosing a wheel and in order to re-
duce the risk of fatal or serious injuries or vehicle
damage, please follow these safety instructions:
 Always replace wheel bolts that are damaged or
rusted.
 Never apply oil or grease to wheel bolts.
 If a wheel hub thread is damaged, you must not
drive the vehicle. Consult a qualified specialist
workshop.
 Only use genuine wheel bolts approved from the
vehicle manufacturer and specified for your
vehicle’s rims. Check tightness of wheel bolts or
nuts regularly and retighten with a torque wrench,
if necessary. Tighten wheel bolts or nuts in a cross-
pattern sequence. After changing a wheel, the
wheel bolts or nuts must be tightened once the
vehicle has been driven for about 30 miles (50 km).
If new or repainted wheels are fitted, the wheel
bolts or nuts must be retightened again after about
600 to 3000 miles (about 1000 to 5000 km).

206 STARTING AND OPERATING
matched for wear to prevent overloading one tire in
a set.
 To check if tires are even, lay a straight edge across
all four tires.
The straight edge should touch all the tires.Alignment and Balance
Poor suspension alignment may result in:
 Fast tire wear
 Uneven tire wear, such as feathering and one-sided
wear
 Vehicle pull to right or left
Tires may also cause the vehicle to pull to the left or
right.
Alignment will not correct this condition. See an
authorized Sprinter Dealer for proper diagnosis.
Improper alignment will not cause vehicle vibration.
Vibration may be a result of tire and wheel out-of-
balance.
Proper balancing will reduce vibration and avoid tire
cupping and spotty wear.
Winter tires
Always use winter tires at temperatures below 45°F
(7°C) and whenever wintry road conditions prevail.
Winter tires should be of the same size and type
construction as the summer tires. Winter tires should
also be operated as printed at the Tire and Loading
WARNING!
3500 Dual Rear Tires have only one approved di-
rection of rotation. This is to accomodate the asy-
metrical design (tread pattern) of the ON/OFF
road tire and the use of Outline White Letter
(OWL) tires.
When replacing a flat tire, the spare tire may have
to be remounted on the rim or installed at a
different location tomaintain the correct
placement of the tire on the wheel relative to the
tire/wheel position on the vehicle. For example, if
the spare is used to replace an outer rear tire it will
have to remounted on the rim so that the wheel is
dished inward. That way the tread design of
asymmetrical tires and the white writing of the
OWL tires will maintain proper position.

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Information placard, refer to "Tires and Wheels". Not
all M+S rated radial-ply tires provide special winter
performance. Make sure the tires you use show M+S
and the mountain/snowflake marking.on the tire
sidewall. These tires meet specific snow traction
performance requirements of the Rubber
Manufacturers Association (RMA) and the Rubber
Association of Canada (RAC) and have been designed
specifically for use in snow conditions. Use of winter
tires is the only way to achieve the maximum
effectiveness of the ABS and ESP
® in winter operation.
For safe handling, make sure all winter tires mounted
are of the same make and have the same tread design.
Always observe the speed rating of the winter tires
installed on your vehicle. If the maximum speed for
which your tires are rated is below the speed rating of
your vehicle, you must place a notice to this effectwhere it will be seen by the driver. Such notices are
available at your tire dealer or any authorized Sprinter
Dealer.
While studded tires improve performance on ice, skid
and traction capability on wet or dry surfaces may be
poorer than that of non-studded tires. Some states
prohibit studded tires; therefore, local laws should be
checked before using these tire types.
SNOW CHAINS
Use "Class U" chains , or other traction aids that meet
SAE Type "U" specifications.
WARNING!
Winter tires with a tread depth under 1/6 in (4 mm)
must be replaced. They are no longer suitable for
winter operation.
WARNING!
If you use your spare tire when winter tires are fit-
ted on the other wheels, be aware that the differ-
ence in tire characteristics may very well impair
turning stability and that overall driving stability
may be reduced. Adapt your driving style accord-
ingly.
Have the spare tire replaced with a winter tire at
the nearest authorized Sprinter Dealer.

208 STARTING AND OPERATING
NOTE: Chains must be the proper size for the vehicle,
as recommended by the chain manufacturer.
Snow chains should only be driven on snow-covered
roads at speeds not to exceed 30 mph (50 km/h).
Remove chains as soon as possible when driving on
roads without snow.
NOTE: When driving with snow chains, you may wish
to deactivate the ASR before setting the vehicle in
motion. This will improve the vehicle’s traction.Please observe the following guidelines when using
snow chains:
 Snow chains should only be used on rear wheels. In
vehicles with dual rear wheels, they should be
mounted on the exterior wheels. Follow the
manufacturer’s mounting instructions.
 Only use snow chains that are approved by the
vehicle manufacturer. For approved snow chains,
please contact your authorized Sprinter Dealer.
 Use of snow chains may be prohibited depending
on location. Always check local and state laws
before installing snow chains.
WARNING!
Use snow chains on rear wheels only.
Some tire sizes do not leave adequate clearance for
snowchains. To help avoid serious damage to
your vehicle or tires, use of snow chains is not
permissible with the spare wheel.

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To avoid damage to your vehicle, tires or chains,
observe the following precautions:
 Because of limited chain clearance between tires and
other suspension components, it is important that
only chains in good condition are used. Broken
chains can cause serious vehicle damage. Stop the
vehicle immediately if noise occurs that could
suggest chain breakage. Remove the damaged parts
of the chain before further use.
 Install chains as tightly as possible and then
retighten after driving about 1/2 mile (0.8 km).
 Do not exceed 30 mph (50 km/h).
 Drive cautiously and avoid severe turns and large
bumps, especially with a loaded vehicle.
 Do not install tire chains on front wheels.
 Do not drive for a prolonged period on dry
pavement.
 Observe the tire chain manufacturer’s instructions
on method of installation, operating speed, and
conditions for usage. Always use the lower
suggested operating speed of the chain
manufacturer if different than the speed
recommended by the manufacturer.FUEL REQUIREMENTS
Use only commercially available vehicular diesel fuels
No. 2 or No. 1 (ASTM D 975 No. 2-D or No. 1-D).
NOTE: Because of its better quality the manufacturer
recommends the use of commercially available
vehicular diesel fuel No. 2.
For information on cold weather operation, contact
your authorized Sprinter Dealer.
WARNING!
Marine diesel fuel, Bio diesel fuel, heating oil or
the like must not be used.
Do not blend diesel fuel with marine diesel fuel,
Bio diesel fuel or heating oil.
The use of such non-approved fuels or blending
diesel fuel may result in malfunction or cause
engine damage. Damage or malfunctions
resulting from poor fuel quality or from blending
specific fuel additives are not covered by the
Sprinter Warranty.

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If diesel fuels are used with a sulphur content
exceeding 0.5 % by weight, engine oil change intervals
must be shortened. Please contact your Sprinter Dealer
to obtain the necessary information.
Refueling from drums or canisters may lead to the fuel
becoming contaminated. This in turn can cause faults
in the fuel system. Always filter the fuel before adding
it to the vehicle’s tank.Fuel Filter with Water Separator
Check the water separator when the fuel indicator
lamp does not go out or comes on while the engine
is running.
The interval for changing the fuel filter is reduced to
10,000 miles (about 15,000 km).
WARNING!
Under no circumstances should gasoline be mixed
with diesel fuel.
Due to the high pressure and high temperature in
the injection system, there is a risk of fire and
explosion.
In addition, there is a risk of engine damage.
Always follow basic safety rules when working
with any combustible material.

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REFUELING
1. Fuel filler neck
2. Fuel filler cap
The fuel filler neck (1) is located behind the fuel filler flap
next to the driver’s door. The fuel filler flap can be opened
when the driver’s door is open. Turn the fuel filler cap (2)
on the fuel filler neck (1) counterclockwise and take it off.
For cargo/passenger vans, place the fuel filler cap (2) in
the holder on the inside of the fuel filler flap.
When you have finished refueling, install the fuel filler
cap (2).NOTE: Only fill the fuel tank until the fill nozzle cuts
off, do not overfill.
NOTE: Holder on the inside of the fuel filler flap only
for cargo/passenger vans.
WARNING!
Always handle fuel with great care.
Shut off the engine and the auxiliary heater before
refueling.
Fuel is flammable and explosive. Keep open
flames away from the fuel.
Refrain from smoking as well as use of any
electrical equipment (such as cell phones). This
also applies to places where the characteristic
smell of fuel is evident.
If diesel fumes are noticed inside the vehicle, have
the cause traced and rectified immediately by an
authorized Sprinter Dealer.

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Capacity
Fuel tank including reserve fuel about 26.4 US gal
(100 l).
PROGRAMMED TOP SPEED (OPTIONAL)
NOTE: The top speed of this vehicle can be
electronically limited to a speed between 19 mph
(30 km / h) and 82 mph (132 km / h). The vehicle’s
electronic speed controller should be programmed
only by a qualified technician by an authorized
Sprinter Dealer.
When programming the electronic speed controller,
the circumference of the specific tires actually mounted
on the vehicle must be determined and that
circumference must be correctly programmed into the
vehicle’s electronic speed controller. It is critical that
the correct tire circumference be programmed
accurately into the vehicle’s electronic speed
controller. Accurate tire circumference information
should be confirmed each time the electronic speed
controller is programmed and each time new wheels or
tires are mounted on the vehicle.
WARNING!
Possible tire damage resulting in serious personal
injury or death may occur if the vehicle’s electron-
ic speed controller is programmed at a speed
above the maximum speed allowed by the manu-
facturer of the specific tires mounted on the vehi-
cle. The maximum speed of the tires prescribed by
the tire manufacturer must be determined and ac-
curately programmed into the electronic speed
controller. The electronic speed controller must
never be programmed at a speed greater than the
maximum allowable tire speed as prescribed by
the manufacturer of the specific tires mounted on
the vehicle.

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capacity of your vehicle, called the Gross Vehicle
Weight Rating (GVWR). The GVWR includes the
weight of the vehicle, all occupants, fuel and cargo.
The Certification Label also tells you about the front
and rear axle weight capacity, called the Gross Axle
Weight Rating (GAWR). The GAWR is the total
allowable weight that can be carried by a single axle
(front or rear). Never exceed the GVWR or GAWR
for either the front axle or rear axle.
Following is a discussion on how to work with the
information contained on the two placards with
regards to loading your Sprinter vehicle.Tire and Loading Information
WARNING!
Do not overload the tires by exceeding the speci-
fied load limit as indicated on the Tire and Load-
ing Information placard on the driver’s door B-
pillar. Overloading the tires can overheat them,
possibly causing a blowout. Overloading the tires
can also result in handling or steering problems,
or brake failure.
Overloading of tires is dangerous. Overloading
can cause tire failure, affect vehicle handling, and
increase the stopping distance. Use tires of the
recommended load capacity for the vehicle. Never
overload them.
The vehicle maximum load on the tire must not
exceed the load carrying capacity of the tire on
your vehicle. You will not exceed the tire’s load
carrying capacity if you adhere to the loading
conditions, tire size and cold tire inflation
pressures specified on the Tire and Loading
Information placard and this section.