brakes DODGE SPRINTER 2007 2.G User Guide

178 OperationDriving tips
4
Attaching a trailer
Please observe the maximum permitted
trailer dimensions (width and length).
Most states and all Canadian provinces re-
quire safety chains between your tow vehi-
cle and the trailer. The chains should be
crisscrossed under the trailer tongue. They
must be attached to the hitch receiver, and
not to the vehicle’s bumper or axle. Be sure
to leave enough slack in the chains to per-
mit turning corners.Towing a trailer
There are many different laws, including
speed limit restrictions, having to do with
trailer towing. Make sure that your vehicle-
trailer combination will be legal, not only
for where you reside, but also for where
you will be driving. A good source for this
information can be the police or local au-
thorities.
Before you start driving with the trailer,
check the trailer hitch, break-away switch,
safety chains, electrical connections, light-
ing and tires. Also adjust the mirrors to
permit an unobstructed view beyond the
rear of the trailer.
If the trailer has electric brakes, start your
vehicle and trailer moving slowly, and then
apply only the trailer brake controller by
hand to be sure that the brakes are work-
ing properly.
When towing a trailer, check occasionally
to be sure that the load is secure, and that
lighting and trailer brakes (if so equipped)
are functioning properly.
iMost states and all Canadian provinces
require a separate brake system at var-
ious trailer weights.
Warning
G
Do not connect a trailer brake system (if
trailer is so equipped) directly to the vehi-
cle’s hydraulic brake system as your vehicle
is equipped with antilock brakes. If you do,
neither the vehicle’s brakes nor the trailer’s
brakes will function properly. This could
cause an accident resulting in property dam-
age, injury or death to you or others.
The provided vehicle electrical wiring har-
ness for trailer towing has a brake signal
wire for hook-up to a brake controller.
Most states and all Canadian provinces re-
quire a break-away switch on trailers with a
separate brake system. The switch activates
the trailer brakes in the possible event that
the trailer might separate from the tow vehi-
cle.
You should consider using a trailer sway
control system. For further information, see
your authorized Sprinter Dealer.

179 Operation
Driving tips
4
Always secure items in the trailer to pre-
vent load shifts while driving.
Take into consideration that when towing a
trailer, the handling characteristics are dif-
ferent and less stable from those when op-
erating the vehicle without a trailer. It is
important to avoid sudden maneuvers.
The vehicle and trailer combination is
heavier, and therefore is limited in acceler-
ation and climbing ability, and requires
longer stopping distances. It is more prone
to reacting to side wind gusts, and requires
more sensitive steering input.
In order to gain skill and an understanding
of the vehicle’s behavior, you should prac-
tice turning , st opping and backing up in a n
area which is free from traffic.
If possible, do not brake abruptly, but rath-
er engage the brake slightly at first to per-
mit the trailer to activate its brake. Then
increase the braking force.
Warning
G
Take into consideration that when towing a
trailer, the handling characteristics are dif-
ferent and less stable from those when op-
erating the vehicle without a trailer.
It is important to avoid sudden maneuvers.
Sudden maneuvers may lead to loss of con-
trol over the vehicle-trailer combination.
This could cause an accident resulting in
property damage or injury to you or others.!
CAUTION
If the transmission hunts between
gears on inclines, manually shift to a
lower gear (select
"4", "3", "2" or
"1").
A lower gear and reduction of speed re-
duces the chance of the engine over-
loading and / or overheating.
When going down a long hill, shift into
a lower gear and use the engine’s brak-
ing effect. Avoid riding the brakes, thus
overheating the vehicle and trailer
brakes.
If the engine coolant rises to an ex-
tremely high temperature (coolant tem-
perature needle approaching the red
zone) when the air conditioner is on,
turn off the air conditioner. Engine
coolant heat can be additionally vented
by opening the windows, switching the
climate control fan speed to high and
setting the temperature control to the
maximum hot position.
Extreme care must be exercised since
your vehicle with a trailer will require
additional passing distance ahead than
when driving without a trailer. Because
your vehicle and trailer is longer than
your vehicle alone, you will also need to
go much farther ahead of the passed
vehicle before you can return to your
lane.

193 Operation
Engine
4
For specifications of brake fluid, see
"Service products and capacities"
(\2page 362).The windshield washer reservoir is in the
engine compartment. It holds approx.
7.4 US qt (7.0 l).
On vehicles with a headlamp cleaning sys-
tem, this is also supplied from the wind-
shield washer reservoir.
1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
Add windshield washer fluid concentrate
to the water all year round.Adapt the mixing ratio to the outside tem-
perature. Use:
\4Summerwash to protect against
smearing at temperatures above freez-
ing.
\4Winterwash when there is a risk of frost
so that the water does not freeze onto
the windshield.
\1Mix the windshield washer fluid in a
container and in the specified propor-
tions.
\1Remove cap3.
\1Fill up the windshield washer fluid.
\1Press cap3 back on.You should always wear eye protection and
gloves when you are adding brake fluid.
Only store brake fluid in its closed original
container and keep out of the reach of chil-
dren. Comply with safety regulations when
handling brake fluid.Warning
G
If the boiling point of the brake fluid is too
low, vapor pockets may form in the brake
system when the brakes are applied hard
(e.g. when driving on long downhill stretch-
es). This has a detrimental effect on braking
efficiency, which could increase the stop-
ping distance. This increases the risk of an
accident.
Have the brake fluid replaced every
two years.
Windshield washer system/head-
lamp cleaning system*
N20.30-2063-31
Warning
G
Windshield washer concentrate is highly
flammable. Fire, open flames and smoking
are prohibited when you are handling wind-
shield washer concentrate.

215 Operation
Tires and wheels
4
pressure which was stored at the time of
calibration of the TPMS after you inflated the
tires.
Always ensure that you re-calibrate the
TPMS after you inflated the tires to the rec-
ommended cold inflation pressure.
Always adjust tire inflation pressure accord-
ing to the tire and loading information plac-
ard on the driver’s door B-pillar.
Underinflated tires wear excessively and/or
unevenly, adversely affect handling and fuel
economy, and are more likely to fail from be-
ing overheated.
Overinflated tires can adversely affect han-
dling and ride comfort, wear unevenly, in-
crease stopping distance, and result in
sudden deflation (blowout) because they are
more likely to become punctured or dam-
aged by road debris, potholes etc.
The TPMS is not able to issue a warning due
to a sudden dramatic loss of pressure (e.g.
tire blowout caused by a foreign object). In
this case bring the vehicle to a halt by care-
fully applying the brakes and avoiding
abrupt steering maneuvers.
Warning
G
Each tire, including the spare (if provided),
should be checked monthly when cold and
inflated to the inflation pressure recom-
mended by the vehicle manufacturer on the
tire and loading information placard. (If your
vehicle has tires of a different size than the
size indicated on the vehicle placard or the
tire inflation pressure label, you should de-
termine the proper tire inflation pressure for
those tires).
As an added safety feature, your vehicle has
been equipped with a Tire Pressure Monitor-
ing System (TPMS) that illuminates a low tire
pressure telltale when one or more of your
tires is significantly underinflated. Accord-
ingly, when the low tire pressure telltale illu-
minates, you should stop and check your
tires as soon as possible, and inflate them to
the proper pressure. Driving on a significant-
ly underinflated tire causes the tire to over-
heat and can lead to tire failure.
Underinflation also reduces fuel efficiency
and tire tread life, and may affect the vehi-
cle’s handling and stopping ability. Please
note that the TPMS is not a substitute for
proper tire maintenance, and it is the driv-
er’s responsibility to maintain correct tire
pressure, even if underinflation has not
reached the level to trigger illumination of
the TPMS low tire pressure telltale.
USA only:
Your vehicle has also been equipped with a
TPMS malfunction indicator to indicate
when the system is not operating properly.
The TPMS malfunction indicator is com-
bined with the low tire pressure telltale.
When the system detects a malfunction, the
telltale will flash for approximately 1 minute
and then remain continuously illuminated.
This sequence will continue upon subse-
quent vehicle start-ups as long as the mal-
function exists. When the malfunction
indicator is illuminated, the system may not
be able to detect or signal low tire pressure
as intended.
\2\2

219 Operation
Tires and wheels
4
Always adjust the tire inflation pressure ac-
cording to the tire and loading information
placard on the driver’s door B-pillar.
Underinflated tires wear excessively and/or
unevenly, adversely affect handling and fuel
economy, and are more likely to fail from be-
ing overheated.
Overinflated tires can adversely affect han-
dling and ride comfort, wear unevenly, in-
crease stopping distance, and result in
sudden deflation (blowout) because they are
more likely to become punctured or dam-
aged by road debris, potholes etc.
The TPMS is not able to issue a warning due
to a sudden dramatic loss of pressure (e.g.
tire blowout caused by a foreign object). In
this case bring the vehicle to a halt by care-
fully applying the brakes and avoiding
abrupt steering maneuvers.
Warning
G
Each tire, including the spare (if provided),
should be checked monthly when cold and
inflated to the inflation pressure recom-
mended by the vehicle manufacturer on the
vehicle placard or the tire inflation pressure
label. (If your vehicle has tires of a different
size than the size indicated on the vehicle
placard or the tire inflation pressure label,
you should determine the proper tire infla-
tion pressure for those tires).
As an added safety feature, your vehicle has
been equipped with a Tire Pressure Monitor-
ing System (TPMS) that illuminates a low tire
pressure telltale when one or more of your
tires is significantly underinflated. Accord-
ingly, when the low tire pressure telltale illu-
minates, you should stop and check your
tires as soon as possible, and inflate them to
the proper pressure. Driving on a significant-
ly underinflated tire causes the tire to over-
heat and can lead to tire failure.
Underinflation also reduces fuel efficiency
and tire tread life, and may affect the vehi-
cle’s handling and stopping ability. Please
note that the TPMS is not a substitute for
proper tire maintenance, and it is the driv-
er’s responsibility to maintain correct tire
pressure, even if underinflation has not
reached the level to trigger illumination of
the TPMS low tire pressure telltale.
USA only:
Your vehicle has also been equipped with a
TPMS malfunction indicator to indicate
when the system is not operating properly.
The TPMS malfunction indicator is com-
bined with the low tire pressure telltale.
When the system detects a malfunction, the
telltale will flash for approximately 1 minute
and then remain continuously illuminated.
This sequence will continue upon subse-
quent vehicle start-ups as long as the mal-
function exists. When the malfunction
indicator is illuminated, the system may not
be able to detect or signal low tire pressure
as intended.
\2\2

228 OperationTires and wheels
4
1Plies in side wall
2Plies under tread
This marking tells you about the type of
cord and number of plies in the side wall
and under the tread.Accessory weight
The combined weight (in excess of those
standard items which may be replaced) of
automatic transmission, power steering,
power brakes, power windows, power
seats, radio, and heater, to the extent that
these items are available as factory-in-
stalled equipment (whether installed or
not).
Air pressure
The amount of air inside the tire pressing
outward on each square inch of the tire.
Air pressure is expressed in pounds per
square inch (psi), or kilopascal (kPa) or
bars.
Aspect ratio
Dimensional relationship between the tire
section height and the section width ex-
pressed in percentage.Bar
Another metric unit for air pressure. There
are 14.5038 pounds per square inch (psi)
to 1 bar; there are 100 kilopascals (kPa)
to 1 bar.
Bead
The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the
rim.
Cold tire inflation pressure
Tire inflation pressure when your vehicle
has been sitting for at least 3 hours or driv-
en no more than 1 mile (1.6 km).
Curb weight
The weight of a motor vehicle with stan-
dard equipment including the maximum
capacity of fuel, oil, and coolant, and, if so
equipped, air conditioning and additional
optional equipment, but without passen-
gers and cargo.Tire ply materialiFor illustrative purposes only. The actu-
al data on tires is specific to each vehi-
cle and may vary from the data shown
in the above illustration.
Tire and loading terminology

230 OperationTires and wheels
4
Production options weight
The combined weight of those installed
regular production options weighing over
5 lbs (2.3 kilograms) in excess of those
standard items which they replace, not
previously considered in curb weight or ac-
cessory weight, including heavy duty
brakes, ride levelers, roof rack, heavy duty
battery, and special trim.
PSI (P
ounds per S
quare I
nch)
A standard unit of measure for air pres-
sure. Another metric unit for air pressure is
bar or kilopascal (kPa).
Recommended tire inflation pressure
Recommended tire inflation pressure list-
ed on the placard located on driver’s door
B-pillar for normal driving conditions. Pro-
vides best handling, tread life and riding
comfort.Rim
A metal support for a tire or a tire and tube
assembly upon which the tire beads are
seated.
Side wall
The portion of a tire between the tread and
the bead.
TIN (T
ire I
dentification N
umber)
Unique identifier which facilitates efforts
by tire manufacturers to notify purchasers
in recall situations or other safety matters
concerning tires and gives purchases the
means to easily identify such tires. The TIN
is comprised of the “manufacturer’s identi-
fication mark”, “tire size”, “tire type code”
and “date of manufacture”.
Tire load rating
Numerical code associated with the maxi-
mum load a tire can support.Tire ply composition and material used
This indicates the number of plies or the
number of layers of rubber-coated fabric in
the tire tread and side wall. Tire manufac-
turers also must indicate the ply materials
in the tire and side wall, which include
steel, nylon, polyester, and others.
Tire speed rating
Part of tire designation; indicates the
speed range for which a tire is approved.
Traction
Force exerted by the vehicle on the road
via the tires. The amount of grip provided.
Tread
The portion of a tire that comes into con-
tact with the road.
Treadwear Indicators
Narrow bands, sometimes called
“wear bars” that show across the tread of
a tire when only
1/16
in (1.6 mm) of tread
remains.

235 Operation
Winter driving
4
Drive with particular care on icy roads.
Avoid sudden acceleration, steering move-
ments and braking.If it seems likely that the vehicle is about to
enter a skid or cannot be stopped at a low
speed:
\4Move the selector lever to position N.
\4Try to maintain control of the vehicle
using light corrective steering.
Road salt may adversely affect braking ef-
ficiency. It may therefore be necessary to
apply the brakes more forcefully in order to
achieve the same braking force as normal.
Apply the brakes regularly when making
longer journeys on gritted or salted roads.
This will have the effect of restoring the
brakes to their normal level of perfor-
mance.
When stopping the vehicle after traveling
on roads that have been salted, check that
the brakes are fully functional before pro-
ceeding further.
Warning
G
If you use your spare tire when winter tires
are fitted on the other wheels, be aware that
the difference in tire characteristics may im-
pair turning stability and overall driving sta-
bility may be reduced. Adapt your driving
style accordingly.
Have the spare tire replaced with a winter
tire at the nearest authorized Sprinter Deal-
er.iWhen they have been removed, store
wheels and tires in a cool, dry, and if
possible dark place. Protect the tires
from oil, grease, and gasoline / diesel.
Driving in winterWarning
G
Downshifting to brake could cause the drive
wheels to lose grip on a slippery surface due
to the increased difference in speed be-
tween the engine and the drive wheels at
this time.
Do not downshift for additional engine brak-
ing on a slippery surface. Use the service
brake in accordance with road conditions.
Only downshift to a lower gear when travel-
ing at a low engine speed.

247 Operation
Cleaning and care of the vehicle
4
\1Clean the vehicle, particularly the light-
ing equipment, windows, exterior mir-
rors, steps, entrances, grab handles,
wheels, tires, wheel housings and li-
cense plates. Observe the notes in this
section.
\1Remove any trapped foreign objects,
e.g. stones.After driving in mud, sand, water or similar
conditions:
\4Check the brake system for operating
safety.
\4Clean the wheels, chassis and brake
system.
\4Check them for damage and have any
damage repaired by an authorized
Sprinter Dealer if necessary.
Warning
G
Dirty brake discs and brake pads / linings
can impair braking power (to the point of to-
tal failure).
You could thereby cause an accident.
Check the brake system for operating safety
by testing the brakes before driving the ve-
hicle onto public roads.
If braking power is impaired, stop the ve-
hicle as soon as it is safe to do so and con-
sult an authorized Sprinter Dealer which has
the necessary specialist knowledge and
tools to carry out the work required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at an authorized Sprinter Dealer.

268 Practical hintsWhat to do if ...
5
Indicator and warning lamps in the
instrument clusterWarning
G
Always have maintenance work carried out
at an authorized Sprinter Dealer which has
the necessary specialist knowledge and
tools to carry out the work required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose.
In particular, work relevant to safety or on
safety-related systems must be carried out
at an authorized Sprinter Dealer. There is a
risk of an accident and injury if this work is
carried out incorrectly.
Problem
Possible cause / result
Suggested solutions
v
The yellow ASR/ESP
® warning
lamp flashes while the vehicle is
in motion.
WARNING
G
ESP
® or ASR is intervening because at least
one of the wheels has reached its tire grip
limit.
\1Adapt your driving style to suit the
road and traffic conditions. Do not
use too much throttle.
\1Drive slowly.
The yellow ASR / ESP
® warning
lamp is lit while the engine is run-
ning.
WARNING
G
ASR is deactivated.
\1Reactivate ASR.
Exceptions (\2page 45).
#
-
k
6
The yellow ESP
®, ABS-, ASR/
BAS indicator lamps and the red
brake system indicator lamp are
lit while the engine is running.
WARNING
G
EBV has malfunctioned.
The rear wheels could lock up sooner than
expected when you apply the brakes.
\1Also observe the messages in the dis-
play on vehicles with steering wheel
buttons (\2page 284).
\1Continue driving, but with even great-
er care.
\1Have the system checked at an autho-
rized Sprinter Dealer as soon as pos-
sible.