engine coolant DODGE SPRINTER 2007 2.G User Guide

192 OperationEngine
4
The reservoir is in the engine compart-
ment. Check the brake fluid level:
\4regularly, e.g. weekly or when refueling
\4only with the vehicle standing on a level
surface and with the engine switched
off1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
The brake fluid level must be between the
MIN and MAX marks.
!
CAUTION
Check the cooling and heating systems
regularly for leaks. If a large quantity of
coolant is lost, have the cause traced
and rectified at an authorized Sprinter
Dealer.
Brake fluid
iThere is usually a notice in the engine
compartment to remind you when the
next brake fluid change is due.
N20.30-2063-31
!
CAUTION
Brake fluid corrodes paintwork. If
brake fluid comes into contact with the
paintwork, immediately rinse with wa-
ter.
If the brake fluid does not reach the
MIN mark, the vehicle’s hydraulic sys-
tem could be malfunctioning. Do not
add brake fluid under any circumstanc-
es. This will not solve the problem.
Do not drive any further.
Have the system checked immediately
at an authorized Sprinter Dealer.
Warning
G
Brake fluid is hazardous to health. Do not
swallow brake fluid. Consult a doctor imme-
diately if any brake fluid is swallowed.
Brake fluid must not come into contact with
the skin, eyes or clothing. Wash affected ar-
eas with plenty of clean water and consult a
doctor immediately if necessary.
\2\2

193 Operation
Engine
4
For specifications of brake fluid, see
"Service products and capacities"
(\2page 362).The windshield washer reservoir is in the
engine compartment. It holds approx.
7.4 US qt (7.0 l).
On vehicles with a headlamp cleaning sys-
tem, this is also supplied from the wind-
shield washer reservoir.
1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
Add windshield washer fluid concentrate
to the water all year round.Adapt the mixing ratio to the outside tem-
perature. Use:
\4Summerwash to protect against
smearing at temperatures above freez-
ing.
\4Winterwash when there is a risk of frost
so that the water does not freeze onto
the windshield.
\1Mix the windshield washer fluid in a
container and in the specified propor-
tions.
\1Remove cap3.
\1Fill up the windshield washer fluid.
\1Press cap3 back on.You should always wear eye protection and
gloves when you are adding brake fluid.
Only store brake fluid in its closed original
container and keep out of the reach of chil-
dren. Comply with safety regulations when
handling brake fluid.Warning
G
If the boiling point of the brake fluid is too
low, vapor pockets may form in the brake
system when the brakes are applied hard
(e.g. when driving on long downhill stretch-
es). This has a detrimental effect on braking
efficiency, which could increase the stop-
ping distance. This increases the risk of an
accident.
Have the brake fluid replaced every
two years.
Windshield washer system/head-
lamp cleaning system*
N20.30-2063-31
Warning
G
Windshield washer concentrate is highly
flammable. Fire, open flames and smoking
are prohibited when you are handling wind-
shield washer concentrate.

234 OperationWinter driving
4
\3 Winter drivingHave your vehicle winterproofed at the
onset of winter at an authorized Sprinter
Dealer. This service includes the following:
\4Oil change, if the current engine oil
used has not been approved for winter
use
\4The antifreeze / anti-corrosion concen-
tration in the coolant is checked
\4The addition of a concentrated clean-
ing agent to the water in the windshield
washer system
\4Battery check
\4A tire change
You will find information about diesel fuel
for use at low outside temperatures in the
“Technical data” section (\2page 360).
Please also observe the information about
winter driving (\2page 235).Always use winter tires at temperatures
below 45°F (7°C) and whenever wintry
road conditions prevail. Winter tires should
be of the same size and type construction
as the summer tires.
Winter tires should also be operated as
printed on the tire and loading information
placard, refer to "Tires and wheels"
(\2page 199). Not all M+S rated radial-ply
tires provide special winter performance.
Make sure the tires you use show M+S and
the mountain/snowflake marking.on
the tire side wall. These tires meet specific
snow traction performance requirements
of the Rubber Manufacturers Association
(RMA) and the Rubber Association of Can-
ada (RAC) and have been designed specif-
ically for use in snow conditions. Use of
winter tires is the only way to achieve the
maximum effectiveness of the ABS, BAS,
ASR and ESP
® in winter operation.
For safe handling, make sure all winter
tires mounted are of the same make and
have the same tread design.Always observe the speed rating of the
winter tires installed on your vehicle. If the
maximum speed for which your tires are
rated is below the speed rating of your ve-
hicle, you must place a notice to this effect
where it will be seen by the driver. Such no-
tices are available at your tire dealer or any
authorized Sprinter Dealer.
\1Reactivate the tire pressure monitor.
While studded tires improve performance
on ice, skid and traction capability on wet
or dry surfaces may be poorer than that of
non-studded tires. Some states prohibit
studded tires; therefore, local laws should
be checked before using these tire types.
Winter tires
Warning
G
Winter tires with a tread depth under 1/6 in
(4 mm) must be replaced. They are no long-
er suitable for winter operation.

237 Operation
Maintenance and servicing
4
\3 Maintenance and servicing
Mechanical elements and the lubricants
used for them must be carefully matched.
For this reason, only brands tested and ap-
proved by the manufacturer should be
used. Please contact your Sprinter Dealer
to obtain the necessary information. No lu-
bricant additives should be used.
The use of such additives could affect your
warranty rights. Information is available
from any authorized Sprinter Dealer.
For specifications of engine oils, coolant
and brake fluid, see "Service products and
capacities" (\2page 355) and contact your
authorized Sprinter Dealer.
Observe the information on spare parts in
the “Technical data” section
(\2page 352).
Warning
G
Before carrying out maintenance operations
and repairs, please make sure that you read
the relevant sections of the technical docu-
mentation, such as:
\4Operating instructions and workshop in-
formation
Familiarize yourself in advance in particular
with legal requirements, such as:
\4Safety at work and accident prevention
regulations.
You may otherwise fail to recognize dangers
and could injure yourself or others.
When working underneath the vehicle, you
must place the vehicle on stands with suffi-
cient load-bearing capacity.
Never use the vehicle jack instead. There is
a risk that the vehicle jack could give way
and the vehicle could drop, seriously injuring
yourself or others, or causing damage to
property.
The jack is only designed to raise the vehicle
for a short time.
Always have the maintenance work carried
out and checked at an authorized Sprinter
Dealer which has the necessary specialist
knowledge and tools to carry out the work
required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at an authorized Sprinter Dealer.
Service products

255 Practical hints
What to do if ...
5
The coolant temperature gauge is above
250 °F (+120 °C).
The coolant is too hot and the engine is not
being sufficiently cooled.
\1Park your vehicle in a safe location as
quickly as possible and let the engine
continue to run at idle speed for about
1 to 2 minutes before switching it off.
This allows the coolant temperature
to return to normal again.
If the coolant temperature is still too high:
\1Switch off the engine and let it as well
as the coolant cool down.
\1Check the coolant level and observe
the warning notes as you do so
(\2page 191).
\1Add coolant as necessary.
Problem
Possible cause / result
Suggested solutions

265 Practical hints
What to do if ...
5
The auxiliary heating does not switch on or
the engine does not start
WARNING
G
The auxiliary heating has overheated about
ten times in succession.
The engine or heater is malfunctioning.
\1Have the auxiliary heating checked at
an authorized Sprinter Dealer.
The heater has overheated.
The coolant level is too low.
\1Check the coolant level and add cool-
ant if necessary (\2page 191).
Problem
Possible cause / result
Suggested solutions
Leaving the vehicle in storageWarning
G
Always have maintenance work carried out
at an authorized Sprinter Dealer which has
the necessary specialist knowledge and
tools to carry out the work required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose.
In particular, work relevant to safety or on
safety-related systems must be carried out
at an authorized Sprinter Dealer. There is a
risk of an accident and injury if this work is
carried out incorrectly.
Problem
Possible cause / result
Suggested solutions
You wish to leave your vehicle in storage for
a long period of time (longer than
six weeks).
\1Obtain advice from an authorized
Sprinter Dealer.
\1Disconnect the starter battery
(\2page 335).

275 Practical hints
What to do if ...
5
:
The yellow engine oil level warning
lamp lights up, the
HI
engine oil
level message appears in the dis-
play and the warning buzzer
sounds after the engine is started
or while the vehicle is in motion.
The engine oil level has exceeded the maxi-
mum level.
\1Check the engine oil level and have
any excess oil siphoned off at the
nearest refueling station
(\2page 190).
The engine or the catalytic converter
could be damaged.
\1If the oil level is correct, have the mal-
function rectified as soon as possible
at an authorized Sprinter Dealer.
:
The yellow engine oil level warning
lamp lights up repeatedly while
the vehicle is in motion.
The engine oil level indicator is malfunction-
ing.
\1Have the vehicle checked immediate-
ly at an authorized Sprinter Dealer.
/
The yellow coolant level warning
lamp lights up while the engine is
running.
The coolant level is too low.
Never run the engine if the coolant level is
too low.
The engine could overheat and be dam-
aged.
\1Stop at the earliest opportunity.
\1Switch off the engine to cool down.
\1Check the coolant level and add cool-
ant as necessary (\2page 191).
\1If you are having to add coolant fre-
quently, have the cooling system
checked at an authorized Sprinter
Dealer.
Problem
Possible cause / result
Suggested solutions

276 Practical hintsWhat to do if ...
5
•
The red coolant warning lamp
lights up while the engine is run-
ning.
The coolant temperature is too high.
\1Do not drive any further.
\1Consult an authorized Sprinter Dealer.
If the vehicle is switched off after being
subjected to extreme loads (for example
driving in mountainous terrain, trailer
towing, etc.), the coolant warning lamp
may light up when the ignition is switched
on or the engine is restarted. Run the en-
gine for approximately 1 minute at idling
speed.
Consult an authorized Sprinter Dealer if
the coolant warning lamp remains lit.
A
The yellow reserve fuel warning
lamp lights up while the vehicle is
in motion.
The fuel level has fallen into the reserve
range.
\1Refuel at the nearest refueling station
(\2page 184).
A
The yellow reserve fuel warning
lamp lights up while the engine is
running and the gauge for the fuel
tank shows zero although there is
still fuel in the tank.
The fuel filler cap is not closed.
\1Close the fuel filler cap. A clicking
sound indicates that the fuel filler cap
is closed.
\1If the malfunction continues to be in-
dicated, have it rectified immediately
at an authorized Sprinter Dealer.
q
The yellow preglow indicator lamp
lights up while the engine is running.
There is a malfunction in the preglow sys-
tem.
\1Consult an authorized Sprinter Dealer.
Problem
Possible cause / result
Suggested solutions

292 Practical hintsDisplay messages
5
Z
Coolant
Stop, turn engine
off
The coolant temperature is too high.
\1Do not drive any further.
\1Consult an authorized Sprinter Dealer.
If the vehicle is switched off after being
subjected to extreme loads (for example
driving in mountainous terrain, trailer tow-
ing, etc.), this message may be displayed
when the ignition is switched on or the en-
gine is restarted. Run the engine for approx-
imately 1 minute at idling speed.
Consult an authorized Sprinter Dealer if the
message remains displayed.
H
Coolant
Check level
The coolant level is too low.
Never run the engine if the coolant level
is too low. The engine could overheat and
be damaged.
\1Add coolant (\2page 191).
\1If you are having to add coolant frequent-
ly, have the cooling system checked at
an authorized Sprinter Dealer.
.
Low beam left
The left-hand low-beam headlamp is mal-
functioning.
\1Change the bulb as soon as possible.
Low beam right
The right-hand low-beam headlamp is
malfunctioning.
\1Change the bulb as soon as possible.
Turn signal left
The left-hand turn signal is malfunctioning.
\1Change the bulb as soon as possible.
Turn signal right
The right-hand turn signal is malfunction-
ing.
\1Change the bulb as soon as possible.
Brake lamp left
The left-hand brake lamp is malfunction-
ing.
\1Change the bulb as soon as possible.
Display symbol
Display message
Possible cause / result
Possible solution

355 *Technical data
Service products and capacities
6
\3 Service products and capacitiesService products are:
\4fuels
\4lubricants (e.g. engine oils, transmis-
sion oils, hydraulic fluids, greases)
\4antifreeze additives, coolant
\4brake fluid
Service products are tested for suitability
in our assemblies. Approved service prod-
ucts meet the highest quality standards.
For this reason, only use service products
that have been approved for your vehicle.
This is an important condition for warranty
claims to be upheld. Information about ap-
proved service products is available from
all authorized Sprinter Dealers.
You will find details about windshield
washer fluid in the “Operation” section
(\2page 193).
It is neither necessary nor permissible to
mix special additives with approved ser-
vice products (except for approved fuel ad-
ditives). Therefore, special additives must
not be mixed with fuels or lubricants. The properties of the service products could be
adversely affected by special additives and
result in damage to the assemblies.
The vehicle operator is responsible at all
times for any use of special additives. The
use of special additives may result in a lim-
itation or an invalidation of your warranty
entitlement.
Warning
G
Failure to use fluids and lubricants which
meet the standards and specifications de-
scribed in this booklet or failure to adhere to
the specified replacement intervals may re-
sult in damage to safety/ and/or emissions-
related systems of your vehicle, such as the
brake system, which could cause an acci-
dent and/or serious injury to you and oth-
ers.
Use only fluids and lubricants meeting the
standards and specifications and adhere to
specified replacement intervals.
!
CAUTION
Damage caused by the use of non-ap-
proved service products is not covered
by the Sprinter warranty.
Warning
G
Service products constitute a health hazard.
They contain toxic and highly corrosive con-
stituents.
For this reason, bear the following points in
mind to avoid injury to yourself and others:
\4Do not inhale fumes. Make sure that en-
closed spaces are adequately ventilated
to prevent poisoning.
\4Service products must not come into
contact with the skin, eyes or clothing. If
contact is made with a service product,
clean the affected areas of skin with wa-
ter and soap to prevent burns and other
injuries.
\2\2