oil capacities DODGE SPRINTER 2007 2.G Owners Manual
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Page 188 of 393
187 Operation
Engine
4
If the hood can be raised slightly, it
is not properly engaged.
\1Open it again and allow it to drop from
a slightly greater height.
Mechanical elements and the lubricants
used for them must be carefully matched.
For this reason, only brands tested and ap-
proved by the manufacturer should be
used. Please contact your Sprinter Dealer
to obtain the necessary information. No lu-
bricant additives should be used.
The use of such additives could affect your
warranty rights. Information is available
from any authorized Sprinter Dealer.
For specifications of engine oils, coolant
and brake fluid, see "Service products and
capacities" (\2page 355) and contact your
authorized Sprinter Dealer.The vehicle consumes a maximum of
1 US qt (1.0 l) oil per 620 miles (1000 km),
depending on your driving style.
Engine oil consumption may even be high-
er if:
\4the vehicle is new
\4you mainly operate the vehicle under
arduous operating conditions
\4you often drive at high engine speeds
The engine oil consumption can only be
judged after a lengthy distance has been
covered.Check the engine oil level on a regular ba-
sis, for example weekly or each time you
refuel.!
CAUTION
Do not use your hands to push the
hood down. Doing so could damage it.
Service products
Warning
G
If handled incorrectly, service products can
constitute a health risk f o r p e o p l e a n d a n e n -
vironmental hazard.
Always observe relevant guidelines for han-
dling, storing and disposing of service prod-
ucts.Engine oil
iIf the oil level exceeds the maximum
level several times during operation,
have the malfunction rectified immedi-
ately at an authorized Sprinter Dealer.
Page 191 of 393
190 OperationEngine
4
Gasoline engine1Engine oil filler neck
2Engine oil dipstick
\1Pull out dipstick2.
\1Wipe it clean with a lint-free cloth.
\1Insert it into the dipstick tube as far as
the stop and pull it back out.
3Engine oil dipstick
\1Check the engine oil level.
The oil level is correct if the oil is be-
tween the lower min and upper max
marks on the dipstick.\1Add engine oil if necessary
(\2page 190).
Adding engine oil
For specifications of engine oils see "Ser-
vice products and capacities"
(\2page 355).
\1Unscrew the cap on engine oil filler
neck1.
Make sure that you only fill the engine
oil as far as the upper max mark.
\1Unscrew the cap on filler neck1.
iThe difference in the quantity of oil be-
tween the upper and lower marks on
the dipstick is approx.
\42 US qts (2 l) in vehicles with diesel
engines
\43 US qts (3 l) in vehicles with gaso-
line engines
N18.00-2041-31
!
CAUTION
Have any excess engine oil drained or
siphoned off at an authorized Sprinter
Dealer. Otherwise, the engine or cata-
lytic converter could be damaged.
The alternator is underneath the en-
gine oil filler neck. For this reason, add
the engine oil carefully. There is a risk
of damage to the alternator from en-
gine oil dripping down.
Page 192 of 393
191 Operation
Engine
4
The expansion tank is in the engine com-
partment. Only add coolant with the vehi-
cle standing on a level surface and with the
engine switched off. The coolant tempera-
ture must have dropped below 122 °F
(50 °C).1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
\1Slowly unscrew cap1 counterclock-
wise to reduce excess pressure.
\1Continue turning the cap and remove
it.
\1Add coolant as far as the MAX mark.
\1Twist cap1 back on.
For coolant specifications, see "Service
products and capacities" (\2page 355).Environmental note
H
When adding oil, take care not to spill any.
No engine oil must be allowed to enter sew-
age systems, surface water, ground water or
soil.
You would otherwise be damaging the envi-
ronment.
Dispose of engine oil in an environmentally
responsible manner. Comply with the manu-
facturer’s instructions.Coolant
Warning
G
When opening the coolant expansion tank
there is a risk of scalding from hot coolant
spraying out. The cooling system and the
coolant expansion tank are pressurized
when the engine is at normal operating tem-
perature.
Wear gloves and eye protection. Only open
the coolant expansion tank when the cool-
ant temperature is less than 122 °F (50 °C).
N20.30-2063-31
Warning
G
Coolant contains glycol and is therefore tox-
ic. Do not swallow coolant. Consult a doctor
immediately if any coolant is swallowed.
Do not allow coolant to come into contact
with your skin, eyes or clothing. In the event
of contact with the eyes, rinse them thor-
oughly with clean water. Clean skin and
clothes immediately with soap and water.
Change out of soiled clothing without delay.
Page 194 of 393
193 Operation
Engine
4
For specifications of brake fluid, see
"Service products and capacities"
(\2page 362).The windshield washer reservoir is in the
engine compartment. It holds approx.
7.4 US qt (7.0 l).
On vehicles with a headlamp cleaning sys-
tem, this is also supplied from the wind-
shield washer reservoir.
1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
Add windshield washer fluid concentrate
to the water all year round.Adapt the mixing ratio to the outside tem-
perature. Use:
\4Summerwash to protect against
smearing at temperatures above freez-
ing.
\4Winterwash when there is a risk of frost
so that the water does not freeze onto
the windshield.
\1Mix the windshield washer fluid in a
container and in the specified propor-
tions.
\1Remove cap3.
\1Fill up the windshield washer fluid.
\1Press cap3 back on.You should always wear eye protection and
gloves when you are adding brake fluid.
Only store brake fluid in its closed original
container and keep out of the reach of chil-
dren. Comply with safety regulations when
handling brake fluid.Warning
G
If the boiling point of the brake fluid is too
low, vapor pockets may form in the brake
system when the brakes are applied hard
(e.g. when driving on long downhill stretch-
es). This has a detrimental effect on braking
efficiency, which could increase the stop-
ping distance. This increases the risk of an
accident.
Have the brake fluid replaced every
two years.
Windshield washer system/head-
lamp cleaning system*
N20.30-2063-31
Warning
G
Windshield washer concentrate is highly
flammable. Fire, open flames and smoking
are prohibited when you are handling wind-
shield washer concentrate.
Page 238 of 393
237 Operation
Maintenance and servicing
4
\3 Maintenance and servicing
Mechanical elements and the lubricants
used for them must be carefully matched.
For this reason, only brands tested and ap-
proved by the manufacturer should be
used. Please contact your Sprinter Dealer
to obtain the necessary information. No lu-
bricant additives should be used.
The use of such additives could affect your
warranty rights. Information is available
from any authorized Sprinter Dealer.
For specifications of engine oils, coolant
and brake fluid, see "Service products and
capacities" (\2page 355) and contact your
authorized Sprinter Dealer.
Observe the information on spare parts in
the “Technical data” section
(\2page 352).
Warning
G
Before carrying out maintenance operations
and repairs, please make sure that you read
the relevant sections of the technical docu-
mentation, such as:
\4Operating instructions and workshop in-
formation
Familiarize yourself in advance in particular
with legal requirements, such as:
\4Safety at work and accident prevention
regulations.
You may otherwise fail to recognize dangers
and could injure yourself or others.
When working underneath the vehicle, you
must place the vehicle on stands with suffi-
cient load-bearing capacity.
Never use the vehicle jack instead. There is
a risk that the vehicle jack could give way
and the vehicle could drop, seriously injuring
yourself or others, or causing damage to
property.
The jack is only designed to raise the vehicle
for a short time.
Always have the maintenance work carried
out and checked at an authorized Sprinter
Dealer which has the necessary specialist
knowledge and tools to carry out the work
required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at an authorized Sprinter Dealer.
Service products
Page 356 of 393
355 *Technical data
Service products and capacities
6
\3 Service products and capacitiesService products are:
\4fuels
\4lubricants (e.g. engine oils, transmis-
sion oils, hydraulic fluids, greases)
\4antifreeze additives, coolant
\4brake fluid
Service products are tested for suitability
in our assemblies. Approved service prod-
ucts meet the highest quality standards.
For this reason, only use service products
that have been approved for your vehicle.
This is an important condition for warranty
claims to be upheld. Information about ap-
proved service products is available from
all authorized Sprinter Dealers.
You will find details about windshield
washer fluid in the “Operation” section
(\2page 193).
It is neither necessary nor permissible to
mix special additives with approved ser-
vice products (except for approved fuel ad-
ditives). Therefore, special additives must
not be mixed with fuels or lubricants. The properties of the service products could be
adversely affected by special additives and
result in damage to the assemblies.
The vehicle operator is responsible at all
times for any use of special additives. The
use of special additives may result in a lim-
itation or an invalidation of your warranty
entitlement.
Warning
G
Failure to use fluids and lubricants which
meet the standards and specifications de-
scribed in this booklet or failure to adhere to
the specified replacement intervals may re-
sult in damage to safety/ and/or emissions-
related systems of your vehicle, such as the
brake system, which could cause an acci-
dent and/or serious injury to you and oth-
ers.
Use only fluids and lubricants meeting the
standards and specifications and adhere to
specified replacement intervals.
!
CAUTION
Damage caused by the use of non-ap-
proved service products is not covered
by the Sprinter warranty.
Warning
G
Service products constitute a health hazard.
They contain toxic and highly corrosive con-
stituents.
For this reason, bear the following points in
mind to avoid injury to yourself and others:
\4Do not inhale fumes. Make sure that en-
closed spaces are adequately ventilated
to prevent poisoning.
\4Service products must not come into
contact with the skin, eyes or clothing. If
contact is made with a service product,
clean the affected areas of skin with wa-
ter and soap to prevent burns and other
injuries.
\2\2
Page 357 of 393
356 *Technical dataService products and capacities
6
Valid Mercedes-Benz oil specification
sheets:Always refer to the following viscosity
chart for the proper viscosity grade based
on ambient temperature. Select oil viscos-
ity according to the lowest air temperature
expected before the next oil change.
This chart supersedes ALL previously pub-
lished viscosity charts.
For further information contact your autho-
rized Sprinter Dealer.
\4Rinse thoroughly with plenty of water in
case of contact with eyes. Consult a
doctor immediately if a service product
is swallowed.
\4Change out of clothing soiled with ser-
vice products immediately to avoid the
risk of fire and other injuries.
\4Fire, naked flames and smoking are
therefore prohibited when handling ser-
vice products due to their highly flam-
mable nature.
\4Keep service products out of the reach
of children.
\4You must observe the notes on danger
concerning the risk of poisoning, acid
burns and fire on the service product
containers.Environmental note
H
Dispose of service products in an environ-
mentally responsible manner.
Engine oils!
CAUTION
Engine oils are labeled on the container
with various ACEA (Association des
Constructeurs Européens d’Automo-
biles) and/or API (American Petroleum
Institute) designations of quality.
DaimlerChrysler Vans LLC recom-
mends the use of MB approved engine
oils listed in the Mercedes-Benz oil
specification sheets MB 229.3, 229.5
and 229.51 which also meet ACEA
and/or API classifications listed on the
following chart. Only engine oils (in-
cluding synthetic) with any of the fol-
lowing classification grades, or
combinations thereof, are approved.
Engine
MB sheet
Gasoline
M272
229.3, 229.31
229.5, 229.51
Diesel
OM642
228.51, 229.31,
229.51
Page 358 of 393
357 *Technical data
Service products and capacities
6
The following oils have been
determined to meet the DaimlerChrysler
requirements as shown below:MB approved engine
oil
SAE
MB sheet
Castrol Syntec 5W-40
5W-40
229.3
Castrol Syntec 0W-30
European Formula
0W-30
229.5
Chevron Supreme
Synthetic Motor Oil
SAE 5W-40
5W-40
229.31
Fuchs Titan Cargo
Maxx SAE 10W-40
10W-40
228.51
Fuchs Titan GT1 SAE
5W-30
5W-30
229.51
Fuchs Titan Supersyn
Longlife SAE 5W-30
5W-30
229.3
229.5
Havoline Ultra S 5W-
30
5W-30
229.31
Havoline Ultra S 5W-
40
5W-40
229.31
High Star
5W-30
229.3
Lotos Economic SL/
CF
5W-30
229.3
Lotos Syntetic Auto
Diesel CF
5W-40
229.3
Lotos Syntetic SL/SJ/
CF/CD
5W-40
229.3
Mobil 1 0W-40
0W-40
229.3
229.5
Mobil 1 5W-50
5W-50
229.3
Mobil 1 ESP Formula
MB
5W-40
229.51
Mopar Part No
68001334AA
5W-30
229.51
Pennzoil Platinum
Synthetic Ultra
Diesel
5W-30
229.51
Pennzoil European
Formula Ultra
5W-30
229.5
Pennzoil Platinum Eu-
ropean Formula
5W-40
229.3
Pento High Perfor-
mance 5W-30 LA
5W-30
229.31
Pento High Perfor-
mance 5W-40
5W-40
229.3
Pento High Perfor-
mance 5W-40 LA
5W-40
229.31
The following oils have been
determined to meet the DaimlerChrysler
requirements as shown below:MB approved engine
oil
SAE
MB sheet
Pentosin Diesel 10W-
40 LA
10W-40
228.51
Pentospeed
0W-30
229.3
Pentospeed 0W-30
VS*
0W-30
229.3
229.5
Q Diesel Plus
5W-30
229.51
Q European Engine
5W-40
229.3
Q European Engine Ul-
tra
5W-30
229.5
Quaker State Euro
Synthetic Ultra
Diesel
5W-30
229.51
Shell Helix Ultra AX
5W-30
229.51
Shell Rimula Signia
10W-40
228.51
Texaco Havoline Syn-
thetic Motor Oil SAE
5W-40
5W-40
229.31
Valvoline SynPower
MST
5W-30
229.51
The following oils have been
determined to meet the DaimlerChrysler
requirements as shown below:MB approved engine
oil
SAE
MB sheet
Page 359 of 393
358 *Technical dataService products and capacities
6
Adding engine oil Fuels for gasoline engines
Premium unleaded gasoline
!
CAUTION
Diesel engine:
Never use any amount of engine oil for
the diesel engine that does not con-
form to MB 229.51 or MB 229.31 spec-
ifications. Otherwise the diesel particle
filter (DPF) could be damaged.
If the above specified engine oils are
not available, you may also use engine
oils conforming to MB 228.5, 229.3
and 229.5 specifications. You should
add no more than 1 qt (1 l) of these en-
gine oils, however.
FuelsWarning
G
Gasoline is highly flammable and poisonous.
It burns violently and can cause serious inju-
ry. Whenever you are around gasoline, avoid
inhaling fumes and skin contact, extinguish
all smoking materials. Never allow sparks,
flame or smoking materials near gasoline!
Direct skin contact with fuels and the inha-
lation of fuel vapors are damaging to health.
Switch off the engine before refueling.!
CAUTION
If you are refueling the vehicle from
drums or canisters, you should filter
the fuel before adding it to the tank.
This will prevent malfunctions in the
fuel system caused by contaminated
fuel.
!
CAUTION
To maintain the engine’s durability and
performance, premium unleaded gaso-
line must be used. If premium unleaded
is not available and low octane fuel is
used, follow these precautions:
\4Have the fuel tank only partially
filled with unleaded regular and fill
up with premium unleaded as soon
as possible.
\4Avoid full throttle driving and abrupt
acceleration.
\4Do not exceed an engine speed
of 3000 rpm if the vehicle is loaded
with a light load, such as two per-
sons and no cargo.
\4Do not exceed
2/3 of maximum ac-
celerator pedal position if the vehi-
cle is fully loaded or operating in
mountainous terrain.
Page 360 of 393
359 *Technical data
Service products and capacities
6
Fuel requirements
Only use premium unleaded fuel:
\4The octane number (posted at the
pump) must be 91 min. It is an average
of both the Research (R) octane num-
ber and the Motor (M) octane number:
(R+M) / 2). This is also known as the
ANTI-KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not
exceed 10%; MTBE not to exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains 10%
ethanol and 90% unleaded gasoline, can be
used.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc.Fuels for diesel engines Fuel requirements
Only use commercially available vehicular
ULTRA-LOW SULFUR HIGHWAY DIESEL
FUEL (15 ppm SULFUR MAXIMUM).
DaimlerChrysler USA now approves the
use of B5 bio diesel (standard diesel with a
maximum of up to 5% Bio diesel content)
in the Sprinter CRD diesel engine.
Information on diesel quality can normally
be found on the fuel pump.
!
CAUTION
The following may lead to increased
wear or engine damage:
\4Using gasoline that does not meet
the specifications mentioned above
\4The use of non-approved special
additives
!
CAUTION
Marine diesel fuel, bio diesel fuel, heat-
ing oil or the like must not be used.
Do not blend diesel fuel with marine
diesel fuel, bio diesel fuel or heating oil.
The use of such non-approved fuels or
blending diesel fuel may result in mal-
function or cause engine damage.
Damage or malfunctions resulting from
poor fuel quality or from blending spe-
cific fuel additives are not covered by
the Sprinter warranty.
!
CAUTION
As bio diesel can be refined from a vari-
ety of raw materials resulting in widely
varying properties, the only approved
bio diesel content is one that meets
ASTM D6751 specification. It must also
have the necessary oxidation stability
(min. 6h, proved with EN 14112 meth-
od) to prevent damages to the system
from deposits and/or corrosion.
If the B5 Bio diesel blend is not suffi-
ciently labeled to clearly indicate that it
meets the above standards, do not use
it.