brake DODGE SPRINTER 2007 2.G Owners Manual

3 Introduction
\3 Environmental protection
In this manual, whenever you see instruc-
tions to discard materials, you should first
attempt to reclaim and recycle them. To
preserve our environment, follow appropri-
ate environmental rules and regulations
when disposing of materials.
Environmental note
H
DaimlerChrysler’s declared policy is one of
comprehensive environmental protection.
The objectives are for the natural resources
which form the basis of our existence on this
planet to be used sparingly and in a manner
which takes the requirements of both nature
and humanity into account.
You too can contribute to environmental
protection by operating your vehicle in an
environmentally-responsible manner.
Fuel consumption and engine, transmission,
brake and tire wear depend on the two fol-
lowing factors:
\4Operating conditions of your vehicle
\4Your personal driving style
You can influence both factors.
Observe the following notes:
Operating conditions
\4Avoid driving short distances as this in-
creases fuel consumption.
\4Make sure that the tire pressures are al-
ways correct.
\4Do not carry any unnecessary weight
in / on the vehicle.
\4Keep an eye on the vehicle’s fuel con-
sumption.
\4Remove roof racks once you no longer
need them.
\4A regularly serviced vehicle will contrib-
ute to environmental protection. You
should therefore adhere to the specified
service intervals.
\4Always have maintenance work carried
out at an authorized Sprinter Dealer.
Personal driving style
\4Do not depress the accelerator pedal
when starting the engine.
\4Do not warm up the engine when the ve-
hicle is stationary.
\4Adopt an anticipatory style of driving
and keep a sufficient distance from oth-
er vehicles.
\4Avoid frequent, sudden acceleration.
\4Switch off the engine in stationary traf-
fic.
Environmental concerns and recom-
mendations

6 IntroductionOperating safetyDo not allow the electronically stored total
distance covered by your vehicle to be
modified as a result of tampering with the
electronics system.
This type of modification or failing to in-
form the buyer when selling the vehicle
could constitute an offense punishable by
law, depending on the country concerned.
Having the engine power output of your
vehicle increased by tampering with the
electronic engine management system will
invalidate the vehicle’s general operating
permit and insurance coverage, as well as
your warranty and warranty entitlement.
Modifications to the output of the engine
must be reported to the insurance provider
and require the vehicle to be recertified.
The tires, chassis, brake and cooling sys-
tems must be adapted to the increased en-
gine power output.Tampering with the electronic engine man-
agement system modifies emission values
and it will not be possible to guarantee the
operating safety of the engine in every
case. Increases in performance may lead
to malfunctions and consequential dam-
age to other assemblies.
If you sell the vehicle, failing to inform the
buyer of the modified engine power output
could constitute an offense punishable by
law, depending on the country concerned.
The manufacturer recommends the use of
genuine Sprinter parts and conversion
parts as well as accessories that have
been expressly approved for your vehicle
model (\2page 352).
These parts have been subjected to spe-
cial tests in order to determine their safety,
reliability and suitability.Body builder guideline
If you intend on making any alterations to
the vehicle, we strongly recommend that
you select one of the following options in
order to obtain all necessary information:
\4Contact the authorized Sprinter Dealer
nearest you to obtain a copy of the
Sprinter Body Builder Guideline.
\4Call DaimlerChrysler Vans LLC at tele-
phone (800) 992-1997 to request a
copy of the Sprinter Body Builder
Guideline (there may be a charge).
\4Write to the following address and or-
der the Sprinter Body Builder Guideline
(there may be a charge).
DaimlerChrysler Vans LLC
P.O. Box 21-8004
Auburn Hills, MI 48321-8004
United States of AmericaDigital speedometer and total
distance recorderModifying the engine power output
Vehicle alterations

13 At a glance
Cockpit
1
Function
Page
1
Door control panel
22
2
Light switch
77
3
Combination switch\4Turn signals
\4High-beam headlamps
\4Windshield wipers
\4Rear window wiper*
79
77
126
127
4
Cruise control lever*
147
5
Horn
6
Steering wheel without/
with* buttons
17
Function
Page
7
Instrument cluster
14, 84
8
Storage compartment
9
Storage compartment with
interior lamp
80
Overhead control panel*
19
a
Rear-view mirror*
125
b
Warning display for Park-
tronic system*
150
c
Opens / closes the right-
hand side window
144
d
Jack and vehicle tool kit
300
e
Glove box
165
Function
Page
f
Center console
18
g
Selector lever (automatic
transmission)
111
h
Ignition lock
67
j
Additional switch unit
20
k
Handbrake
115
l
Steering wheel adjustment
76
m
Hood lock release
185
n
Additional switch unit
20

16 At a glanceInstrument cluster
1
Indicator and warning lamps
Page
v
ESP
® warning lamp
43
268
ASR warning lamp
44
45
268
/
Coolant level too low
275
D
Coolant temperature too
high
275
1
Restraint systems
malfunction
272
Brake fluid level too low
269
EBV malfunction
268
Malfunction in trailer's
brake booster
269
N
Engine oil level warning
274
±
Engine diagnostic
indicator lamp
277
q
Pre-glow system, diesel
engine only
111
276
Turn signal, left
79
Indicator and warning lamps
Page
X
Combination low tire
pressure/TPMS mal-
function telltale, USA
only
278
Low tire pressure tell-
tale, Canada only
278
J
Windshield washer/
headlamp cleaning sys-
tem* washer fluid level
too low
280
Door open
280
2
Brake pads / linings
worn
273
Turn signal, right
79
-
ABS malfunction
271
k
ASR malfunction
270
BAS malfunction
270
#
ESP
® malfunction
272
A
Reserve fuel
276
Fuel filler flap open
276
Indicator and warning lamps
Page
Water in the fuel
280
#
Battery charge malfunc-
tion
273
.
Defective bulb
280
Handbrake applied
115
B
Low-beam headlamps
on
77
™
Operating speed gover-
nor on*
154
A
High-beam headlamps
on
77
<
Seat belt reminder
280
iVehicles with steering wheel buttons:
Corresponding messages may also be
shown in display9 (\2page 93).

27 Safety
Occupant safety
2
Wearing seat belts
1Belt sash guide (\2page 28)
2Belt latch plate
3Release button
4Buckle
\1Pull the belt smoothly from the seat
belt reel holder.\1Route the belt over your shoulder.
\1Click belt latch plate 2 into buckle 4.
\1Adjust the belt to the correct height if
necessary.
\1Pull the shoulder section of the belt up-
wards to tighten the belt against your
body if necessary.
Adjusting the belt height
You can adjust the belt height for the fol-
lowing seats:
\4Driver’s seat
\4Outer co-driver’s seat
Always have seats belts that are damaged or
have been subjected to a heavy load in an
accident replaced, and their anchorages
checked, at a qualified specialist workshop
which has the necessary specialist knowl-
edge and tools to carry out the work re-
quired.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at a qualified specialist workshop .
For safety reasons, the manufacturer rec-
ommends that you only use seat belts that
have been specially approved for your vehi-
cle by the manufacturer.
Warning
G
Only adjust the belt height when the vehicle
is stationary and the handbrake is applied.
You could otherwise lose control of the vehi-
cle as a result of the seat adjusting move-
ment and thereby endanger yourself and
others.

42 SafetyDriving safety systems
2
\3 Driving safety systemsIn this section, you will find information
about the following driving safety systems:
\4ABS (A
ntilock B
rake S
ystem)
\4BAS (B
rake As
sist)
\4ESP
® (E
lectronic S
tability P
rogram)
\4ASR (acceleration skid control)
\4EBV (electronic brake force distribu-
tion)ABS regulates the brake pressure in such a
way that the wheels do not lock when you
brake. This allows you to continue steering
when braking.
ABS works from a speed of about 3 mph
(5 km/h) upwards, regardless of road sur-
face conditions.
ABS works on slippery surfaces, even
when you only brake gently.
There is a malfunction if the - indicator
lamp is permanently lit while the engine is
running (\2page 271).
Despite this, the normal driving and brak-
ing functions remain available.
iThe maximum effect of ABS, BAS,
ESP
®, ASR and EBV can only be
achieved if you:
\4always drive with the correct tire
pressures adjusted according to
the load (\2page 210)
\4use winter tires (M+S tires) in win-
try conditions, with snow chains if
necessary
Warning
G
There is an increased risk of an accident if
you:
\4drive too fast, in particular when corner-
ing and on a wet or slippery road surface
\4drive too close to the vehicle in front
The driving safety systems described in this
section cannot reduce this risk and are un-
able to override the laws of physics.
Always adapt your driving style to the pre-
vailing road and weather conditions, and
maintain an adequately safe distance from
other road users as well as any obstacles on
the road.iOnly use wheels with the recommend-
ed tire sizes (\2page 367), otherwise
the driving safety systems will not work
correctly.
Antilock Brake System (ABS)Warning
G
Do not depress the brake pedal several
times in quick succession (pumping). De-
press the brake firmly and evenly. Pumping
the brake pedal may reduce the braking ef-
fect.

43 Safety
Driving safety systems
2
Braking
If ABS intervenes during braking, you will
feel the steering wheel vibrate gently and
the brake pedal pulsate.
If ABS intervenes:
\1Continue to depress the brake pedal
firmly until the braking situation is over.
For full brake application:
\1Depress the brake pedal with maxi-
mum force.Brake Assist operates in emergency brak-
ing situations. If you depress the brake
pedal quickly, BAS automatically increases
the brake pressure, thereby reducing the
stopping distance.
\1Keep the brake pedal firmly depressed
until the emergency braking situation is
over.
ABS prevents the wheels from locking.
When you release the brake pedal, the
brakes will work as normal again. BAS is
deactivated.
Vehicles without steering wheel buttons:
There is a malfunction if thek indicator
lamp is permanently lit while the engine is
running (\2page 270).ESP
® monitors driving stability and detects
a tendency of the vehicle to understeer or
oversteer (skidding). ESP
® stabilizes the
vehicle by braking individual wheels, limit-
ing the engine power output, and greatly
assists you when driving on wet or slippery
road surfaces. ESP
® also stabilizes the ve-
hicle when braking.
When ESP
® intervenes, thev warning
lamp in the speedometer flashes.
Warning
G
Always adapt your driving style to the pre-
vailing road and weather conditions, and
maintain an adequately safe distance from
other road users as well as any obstacles on
the road.
If ABS malfunctions, the wheels could lock
when you brake. This means that the steer-
ability of the vehicle is restricted during
braking and the stopping distance may in-
crease. If ABS is deactivated due to a mal-
function, BAS is also deactivated.Brake Assist (BAS)
Warning
G
If BAS malfunctions, the brake system is still
available with the full brake boosting effect.
In an emergency braking situation, however,
the braking force will not be additionally
boosted automatically and the stopping dis-
tance may increase.Electronic Stability Program (ESP
®)

44 SafetyDriving safety systems
2
There is a malfunction if the # indicator
lamp is permanently lit while the engine is
running (\2page 272).
If ESP
® malfunctions, engine power output
may be reduced.ASR improves traction for a sustained peri-
od, i.e. the transfer of power from the tires
to the road surface, and thus also improves
the driving stability of the vehicle. ASR as-
sists you when pulling away and accelerat-
ing, especially on smooth and slippery
surfaces.
ASR brakes individual drive wheels and
limits the engine torque to prevent the
drive wheels from spinning. When ASR in-
tervenes, thev indicator lamp in the
speedometer flashes.
If the road surface is not capable of provid-
ing sufficient traction, bearing in mind the
tires, load and gradient, it is not be possi-
ble to pull away smoothly even with ASR.
Vehicles without steering wheel buttons:
There is a malfunction if thek indicator
lamp is permanently lit while the engine is
running (\2page 270).
If ASR malfunctions, engine power output
may be reduced.
Warning
G
Proceed as follows if the v warning lamp
in the speedometer flashes:
\4Do not deactivate ASR under any cir-
cumstances.
\4Only depress the accelerator pedal as
far as necessary when pulling away.
\4Adapt your driving style to suit the pre-
vailing road and weather conditions.
Otherwise, the vehicle could begin to skid.
ESP
® cannot reduce the risk of an accident
if you drive too fast. ESP
® is unable to over-
ride the laws of physics.
!
CAUTION
Only operate the vehicle briefly (maxi-
mum of 10 seconds) on a brake dyna-
mometer. The key must be turned to
position1 in the ignition lock during
this time. You could damage the drive
train or the brake system.
!
CAUTION
Do not operate the vehicle on a roller
dynamometer (for example for perfor-
mance testing). If you wish to operate
the vehicle on a roller dynamometer,
please consult an authorized Sprinter
Dealer beforehand. You could other-
wise damage the drive train or the
brake system.
Acceleration skid control (ASR)

45 Safety
Driving safety systems
2
Activating/deactivating ASR
ASR is automatically activated as soon as
the engine is switched on.
It may be best to deactivate ASR in the fol-
lowing situations:
\4if snow chains are being used
\4in deep snow
\4on sand or gravel
If you deactivate ASR:
\4the engine’s torque is then no longer
limited and the drive wheels could spin;
the spinning wheels produce a cutting
effect for better traction
\4traction control still intervenes by brak-
ing if one drive wheel reaches its grip
limit, for example if the surface under
one side of the vehicle is slippery. The
wheel is then braked to increase trac-
tion in this situation.
\4ESP
® still intervenes to stabilize the ve-
hicleThe ASR switch is located on the center
console.
1To deactivate/activate ASR
\1To switch off: press upper section1
of the switch.
The v warning lamp in the speed-
ometer lights up.
\1To switch on: press upper section1
of the switch again.
Thev warning lamp in the speed-
ometer goes out.
Warning
G
ESP
® remains active despite ASR having
been deactivated and carries out braking in-
terventions if this is necessary to improve
driving stability. Thev warning lamp
flashes.
If ASR is deactivated, there is an increased
risk that the brake system of your vehicle
could overheat and be damaged when sub-
jected to high loads for a long period of time.
A hot brake system also increases the stop-
ping distance.
For this reason, only deactivate ASR when it
is absolutely necessary.
N54.25-2916-31

46 SafetyDriving safety systems
2
EBV monitors and regulates the brake
pressure at the rear wheels to improve
driving stability during braking.There is a malfunction if the #, k,
- and indicator lamps are perma-
nently lit while the engine is running
(\2page 268). Electronic brake force distribution
(EBV)Warning
G
If EBV malfunctions, the brake system is still
available with the full brake boosting effect.
However, the rear wheels may lock, for ex-
ample if the brakes are applied with maxi-
mum force. You could then lose control of
the vehicle and cause an accident. Always
adapt your driving style to the change in
handling characteristics.
Have the system checked at an authorized
Sprinter Dealer as soon as possible.