wheel DODGE SPRINTER 2008 2.G Owners Manual

520 Practical hintsWhere will I find...?
5
\1
Loosen thumb nuts
3
by hand and
remove.
\1
Loosen fixing nuts
2
to the thread
end.
\1
Raise spare wheel bracket
4
slight-
ly and release left securing hook
1
.
\1
Slide th pump lever for the jack into
sleeve on the right-hand side of the
spare wheel bracket
4
.
\1
Raise spare wheel bracket
4
using
the pump lever and release right se-
curing hook
1
.
\1
Slowly lower spare wheel bracket 4
to the ground.
\1
Raise spare wheel bracket
4
slight-
ly and pull the pump lever out of
sleeve.
\1
Use the pump lever to raise the
spare wheel beyond the rear end of
the spare wheel bracket.
\1
Carefully remove the spare wheel
from the bracket.Warning
G
Take care not to trap your fingers when
you lift out the spare wheel.
nf_BA.book Page 520 Friday, January 25, 2008 3:53 PM

521 Practical hints
Where will I find...?
5
The Premium tire sealant is located in
the storage compartment in the right-
hand doorway.1Latching springs
2Electric air pump
3Premium tire sealant
\1To open:
press both latching
springs1
down and remove the
cover.
\1To close:
attach the cover at the bot-
tom and fold it closed.
\1
Press both latching springs
1
up
until they engage.
Panel VanThe wheel chock (optional for model ve-
hicle type 2500) is on the right-hand
side of the load compartment.
Premium tire sealant*
Chock
nf_BA.book Page 521 Friday, January 25, 2008 3:53 PM

522 Practical hintsWhere will I find...?
5
Panel van
1Retaining band
2Retainer\1
Pull support cable
1
slightly down-
ward and pull it out of retainer
2
.
\1
Pull out the wheel chock.
ChassisThe wheel chock is on the left-hand side
behind the rear axle.Example illustration of chassis
\1
Pull the retainer springs down and
remove the chock.
.If it is no longer possible to close the
sliding sunroof, you can close it manual-
ly by operating the drive located behind
the trim at the front of the sliding sun-
roof.
!
CAUTION
When storing it away, make sure that
the chock is secured in the retainer
by the retaining band.
!
CAUTION
When storing it away, make sure that
the chock is secured in the retainer
by the retainer springs.
Sliding sunroof*
nf_BA.book Page 522 Friday, January 25, 2008 3:53 PM

547 Practical hints
Flat tire
5
\3 Flat tireThe vehicle is either equipped with a
spare wheel or the Premium tire seal-
ant*.
The spare wheel is located under the
rear end of the vehicle if the vehicle is
not equipped with Premium tire sealant*
(\2
page 517).When you replace a tire, the manufactur-
er also recommends that you replace
the tire valve.
Warning
G
Defective or worn tires, and tire pressures
that are either too high or too low, can
cause significant changes in the vehicle’s
handling and braking characteristics.
There is an increased risk of an accident.
Replace the tires, including the spare tire,
at least every 6 years, regardless of the
degree of treadwear. Check the tire pres-
sure on the spare wheel at regular inter-
vals.
!
CAUTION
For safety reasons, the following tire
valves from the company Schrader
must be used on the vehicles:
\4
TR 600 for vehicle model type
2500
\4
TR 418 for vehicle model type
3500
nf_BA.book Page 547 Friday, January 25, 2008 3:53 PM

548 Practical hintsFlat tire
5
\1
Park the vehicle as far away as pos-
sible from traffic and on a level, firm,
and non-slip surface.
\1
Switch on the hazard warning lamps.
\1
Apply the handbrake.
\1
Engage first gear or reverse gear or
move the selector lever to
position
P.
\1
Any passengers should leave the ve-
hicle, ensuring that they are not en-
dangered as they do so.
\1
Place the warning triangle or hazard
warning lamps at a suitable distance.
Observe legal requirements.Preparing the vehicle
Changing a wheelWarning
G
To avoid the risk of causing serious or fa-
tal injury, or damage to the vehicle, please
bear the following points in mind:The jack is only designed to raise the ve-
hicle for a short time when changing a
wheel.Position the jack under the appropriate
jacking point only (\2page 551). Check
that the jack is correctly seated under the
jacking point before raising the vehicle.The jack must be placed on a firm, flat sur-
face only.
Continued
Warning (Continued)
G
Before raising the vehicle, also secure it
against rolling away, for example using
chocks or similar. Never release the hand-
brake while the vehicle is raised. Make
sure that the distance between the under-
side of the tires and the ground does not
exceed 1.2 in (3 cm). The vehicle could
slip or topple off the jack.Do not reach under the raised vehicle with
your hands or feet.Do not start the engine and avoid creating
other vibrations while the vehicle is
jacked up. The vehicle could slip off the
jack.
nf_BA.book Page 548 Friday, January 25, 2008 3:53 PM

549 Practical hints
Flat tire
5
Preparing the vehiclePrepare the vehicle as described
(\2
page 548).
\1
Prevent the vehicle from rolling away
using chocks or similar.On a level road:
\1
Place the chocks in front of and be-
hind the wheel diagonally opposite
to the wheel that is to be changed.
\1
Take the vehicle tool kit and the jack
from the footwell on the passenger’s
side (
\2
page 515).
\1
Remove the spare wheel from the
spare wheel bracket (
\2
page 517).
\1
For wheels with wheel bolts remove
the wheel cover.
Wheel with wheel bolts\1
Loosen the wheel bolts and nuts on
the wheel you wish to change about
one turn. Do not remove them.
As an extension for the wheel
wrench, use the shaft from the jack’s
3-part pump lever that has the larg-
est diameter.
Warning
G
The vehicle could slip off the jack on uphill
and downhill gradients.
To avoid the risk of causing serious or fa-
tal injury, or damage to the vehicle, do not
change wheels on uphill and downhill gra-
dients.
N40.10-2162-31
nf_BA.book Page 549 Friday, January 25, 2008 3:53 PM

550 Practical hintsFlat tire
5
Hydraulic jack
\1
Assemble the three-part pump lever
for the jack.
1Pressure release screw\1
Close pressure release screw
1
.
\1
To do this, turn the flattened section
on the pump lever clockwise to the
stop.
\1
Insert the pump lever into the recess
on the jack and secure it by turning it
clockwise.
\1
Make sure that the jack is positioned
vertically under the jacking points
described below.
\1
Raise the vehicle by pumping the le-
ver until the wheel is raised clear of
the ground.
Make sure that the distance between
the underside of the tires and the
ground does not exceed 1.2 in
(3 cm).
P58.10-2053-31
iNever turn pressure release
screw
1
mor e than 1 or 2 fu ll turns .
Hydraulic fluid could otherwise es-
cape.
nf_BA.book Page 550 Friday, January 25, 2008 3:53 PM

552 Practical hintsFlat tire
5
Removing a wheel
\1
Unscrew the wheel bolts or wheel
nuts.
\1
For wheels with wheel nuts remove
the wheel nut cover.
\1
Remove the wheel.
Mounting the new wheel
\1
Clean the wheel and wheel hub con-
tact surfaces.
!
CAUTION
Do not place the wheel bolts or the
wheel nuts in sand or dirt. The bolt
and wheel hub threads could other-
wise be damaged.
Warning
G
Replace the wheel bolts and wheel nuts if
they are damaged or have become rusty.Never oil or grease wheel bolts or wheel
nuts.If a wheel hub thread is damaged, you
must not drive the vehicle. Consult an authorized Sprinter Dealer
which has the necessary specialist knowl-
edge and tools to carry out the work re-
quired.
Continued
Warning (Continued)
G
The manufacturer recommends that you
use an authorized Sprinter Dealer for this
purpose. In particular, work relevant to
safety or on safety-related systems must
be carried out at an authorized Sprinter
Dealer.For safety reasons, the manufacturer rec-
ommends that you only use wheel bolts
and wheel nuts which have been ap-
proved for Sprinter vehicles. Other wheel
bolts or wheel nuts could work loose.
nf_BA.book Page 552 Friday, January 25, 2008 3:53 PM

553 Practical hints
Flat tire
5
\1
Push the wheel onto the wheel hub
and press it on.
Wheels with centering by wheel bolts:
\1
Screw in the wheel bolts and tighten
them finger-tight.
1Wheel bolt for light-alloy wheel
2Wheel bolt for steel wheelor wheels wit h whe el n uts :
!
CAUTION
If your vehicle is equipped with the
tire pressure monitor, each wheel
has an electronic component.
Tire mounting tools should not be ap-
plied in the area of the valve, as this
could damage the electronic compo-
nents.
Have the tires changed only at an
authorized Sprinter Dealer.
Warning
G
Do not tighten the wheel bolts and wheel
nuts completely while the vehicle is still
jacked up. The vehicle could tip.
iOn vehicles with light-alloy wheels,
you will find short wheel bolts suit-
able for the steel spare wheel in the
vehicle tool kit.N40.10-2175-31
nf_BA.book Page 553 Friday, January 25, 2008 3:53 PM

554 Practical hintsFlat tire
5
For wheels with wheel nuts:\1
Center the wheel nut cover over the
wheel and push it onto the wheel.
\1
Screw on the wheel nuts and tighten
them finger tight.
Lowering the vehicle
\1
Slowly open the jack’s pressure re-
lease screw one turn using the pump
lever (
\2
page 550) and lower the ve-
hicle slowly.
\1
Put the jack to one side.
Tightening torque pattern
1
– 6
Wheel bolts
\1
Tighten all the wheel bolts and wheel
nuts evenly in the sequence indicat-
ed.As an extension for the wheel
wrench, use the shaft from the jack’s
3-part pump lever that has the larg-
est diameter.
\1
For wheels with wheel bolts attach
the wheel cover.
iScrew on the three wheel nuts that
hold the wheel nut cover first.
!
CAUTION
The tightening torque is:
\4
for wheel bolts 177 lb-ft
(240 Nm) (steel wheel)/133 lb-ft
(180 Nm) (light-alloy wheel).
\4
for wheel nuts 133 lb-ft (180 Nm)
nf_BA.book Page 554 Friday, January 25, 2008 3:53 PM