codes DODGE TRUCK 1993 Service User Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 1993, Model line: TRUCK, Model: DODGE TRUCK 1993Pages: 1502, PDF Size: 80.97 MB
Page 867 of 1502

CAV
WIRE
COLOR DESCRIPTION
CAV
WIRE
COLOR DESCRIPTION
1 DG/RD*
MAP SENSOR 37
BK/OR OVERDRIVE LAMP
2 TN/BK*
ENGINE COOLANT TEMPERATURE SENSOR 38 PK/BK INJECTOR DRIVE
#5
3 RD/WT DIRECT BATTERY 39 GY/RD IAC MOTOR
#4
4
BK/LB*
SENSOR RETURN 40 BR/WT
IAC MOTOR
#2
5 BK/WT SIGNAL GROUND 41
BK/DG* OXYGEN SENSOR SIGNAL
6 VT/WT
5-VOLT
OUTPUT
(MAP AND TPS)
42
7 OR
8-VOLT
OUTPUT (DISTRIBUTOR PICK-UP) 43
GY/LB*
TACHOMETER SIGNAL OUTPUT (VEHICLES W/TACHOMETER)
8 44 GY CAMSHAFT POSITION SENSE
9 DB
J2-IGNITION FEED 45
LG SCI RECIEVE
10 R/WT OVERDRIVE OVERRIDE
46 CCD
(-)
11 BK/TN POWER GROUND 47 WT/OR* SPEED SENSOR SIGNAL
12 BK/TN POWER GROUND 48 BR/RD* SPEED CONTROL
SET
SWITCH
13 LB/BR
INJECTOR DRIVER
#4
49
YL/RD* SPEED CONTROL ON/OFF SWITCH
14 YL/WT
INJECTOR DRIVER
#3
50 WT/LG* SPEED CONTROL RESUME SWITCH
15 TN INJECTOR DRIVER
#2
51 DB/YL*
AUTO SHUTDOWN
(ASD)
RELAY
-
RETURN
16
WT/DB*
INJECTOR DRIVER
#1
52 PK/BK
EVAP CANISTER PURGE SOLENOID
17 DB/TN INJECTOR DRIVER
#7
(V-8
ONLY) 53 LG/RD* SPEED CONTROL VENT SOLENOID
18 DB/GY
INJECTOR DRIVER
#8
(V-8
ONLY) 54
OR/BK* SHIFT INDICATOR LIGHT (MANUAL TRANSMISSION ONLY)
19 BK/GY*
IGNITION COIL DRIVER 54
OR/BK* CONVERTOR CLUTCH SOLENOID (AUTO TRANSMISSION)
20 DG
GENERATOR FIELD CONTROL 55
OR/WT OVERDRIVE SOLENOID (AUTO TRANSMISSION ONLY)
21 BK/RD
CHARGE TEMPERATURE SENSOR 56
GY/PK SRI LAMP
(5.9L HDC
ENGINE)
22
OR/DB*
THROTTLE POSITION SENSOR
(TPS)
57
DG/OR ASD SENSE
23 TN/WT
OXYGEN SENSOR SIGNAL
(5.9L HDC
ENGINE) 58 LG/BK
INJECTOR DRIVER
#6
24 GY/BK IGNITION (CAMSHAFT POSITION SENSOR) 59
VT/BK IAC MOTOR
#1
25 PK
,
SCI
TRANSMIT 60
YL/BK* IAC MOTOR
#3
26 CCD
(-:-)
WIRE COLOR CODES LB
LIGHT BLUE
VT VIOLET
27 BR
A/C SWITCH SENSE BK BLACK
LG LIGHT GREEN
WT
WHITE
28 VT A/C SELECT BR BROWN
OR ORANGE
YL YELLOW
29 WT/PK* BRAKE SWITCH
-
DB DARK BLUE PK
PINK *
WITH TRACER
30 BY/YL*
PARK/NEUTRAL SWITCH DG DARK GREEN
RD
RED
31 GY
GRAY TN TAN
32 BK/PK*
MALFUNCTION INDICATOR LAMP
33 TN/RD*
SPEED CONTROL VACUUM SOLENOID CONNECTOR
34 DB/OR* A/C CLUTCH RELAY TERMINAL
|(pcKX>coooop0ffoj'
oooooooooojj
35 GY/YL*
EGR SOLENOID SHOWN W'41
30
50«M#5l31
604
%\
oooooooooo ••ooooooooooj
36 J9314-171
Fig.
17 PCM
Connector—Gas
Powered
Engines
Page 877 of 1502

14 - 58
FUEL
SYSTEM
• INJECTOR DIAGNOSIS-VEHICLE RUNS ROUGH AND/OR HAS A
MISS
DO PRELIMINARY INSPECTION OF DISTRIBUTOR CAP,
IGNITION
CABLES
SPARK
PLUGS,
AND
CHECK
FOR VACUUM
LEAKS.
START VEHICLE, PULL THE
ELECTRICAL
CONNECTORS OFF
THE INJECTORS ONE AT A TIME
TO DETERMINE
WHICH
CYLINDER
IS
NOT FIRING.
REPLACE
THE INJECTOR -NO •
CHECK
POWER FEED AND
GROUND CIRCUITS BETWEEN POWERTRAIN CONTROL MODULE
AND THE INJECTOR CONNECTOR.
REFER
TO WIRING SCHEMATIC
FOR COLOR CODES AND PIN
TERMINAL NUMBERS. - NO-
YES
TEST THE VEHICLE
WITH
THE DRB II
SCAN
TOOL
NO
REPAIR
OR REPLACE THE WIRING
HARNESS
AS NECESSARY.
REPLACE
INJECTOR IF VISUALLY
PLUGGED
AT INJECTOR FUEL INLET.
REPLACE
FUEL RAIL IF VISUALLY
PLUGGED
OR RESTRICTED AT INJECTOR DELIVERY COUPLING. -NO
REPLACE
INJECTOR •NO-TEST THE INJECTOR RESISTANCE
USING AN OHMMETER
ACROSS
THE INJECTOR TERMINALS
WITH
THE INJECTOR CONNECTOR
REMOVED.
PLACE
A 12
VOLT
TEST LAMP
ACROSS
THE INJECTOR
ELECTRICAL
CONNECTOR
TERMINALS.
OBSERVE THE TEST LAMP WHILE CRANKING THE
ENGINE.
CIRCUIT IS OK. CHECK FOR FUEL DELIVERY AT SUSPECT INJECTOR
BY
REMOVING THE INJECTOR FROM THE RAIL AND OBSERVING
FOR FUEL AND/OR RESTRICTIONS IN THE RAIL OR INJECTOR FUEL INLET.
WITH
INJECTOR REMOVED FROM
THE FUEL RAIL, CONNECT A 12V
SOURCE
TO ONE TERMINAL ON
THE INJECTOR CONNECTOR AND
A
GROUND WIRE TO THE OTHER
TERMINAL. THE INJECTOR SHOULD "CLICK" EACH TIME THE GROUND WIRE IS CONNECTED
AND DISCONNECTED TO THE TERMINAL.
J9314-114
Page 879 of 1502

14 - SO
FUEL
SYSTEM
•
HIGH
AND LOW
LIMITS
The powertrain control module (PCM) compares in
put signal voltages from each input device. It will es
tablish high and low limits that are programmed into it for that device. If the input voltage is not
within specifications and other diagnostic trouble code (DTC) criteria are met, a DTC will be stored in
memory. Other DTC criteria might include engine
rpm limits or input voltages from other sensors or switches. The other inputs might have to be sensed
by the PCM when it senses a high or low input volt age from the control system device in question.
ACCESSING DIAGNOSTIC TROUBLE CODES A stored diagnostic trouble code (DTC) can be dis
played by cycling the ignition key On-Off-On-Off-On
within three seconds and observing the malfunction indicator lamp. This lamp was formerly referred to
as the check engine lamp. The lamp is located on the
instrument panel.
They can also be displayed through the use of the
Diagnostic Readout Box II (DRB II scan tool). The
DRB II connects to the data link connector in the ve
hicle (Fig. 37). For operation of the DRB II, refer to
the appropriate Powertrain Diagnostic Procedures service manual.
TORQUE CONVERTER
CLUTCH RELAY
A/C
CLUTCH RELAY
.
STARTER RELAY
AUTO
SHUTDOWN RELAY FUEL PUMP RELAY POWERTRAIN
DATA LINK CONTROL
CONNECTOR MODULE
J9314-164
Fig.
37
Data
Link
Connector
Location—Typical
EXAMPLES
• If the lamp flashes 4 times, pauses and flashes 1
more time, a diagnostic trouble code (DTC) number
41 is indicated.
• If the lamp flashes 4 times, pauses and flashes 6
more times, a diagnostic trouble code (DTC) number
46 is indicated. Refer to the Diagnostic Trouble Code (DTC) charts
for DTC identification. If the problem is repaired or ceases to exist, the
powertrain control module (PCM) cancels the DTC after 51 engine starts.
Diagnostic trouble codes indicate the results of a
failure, but never identify the failed component di
rectly. The circuits of the data link connector are shown
in (Fig. 38).
J9214-20
D-1
GROUND
D-2 Im/c
D-3
SCI
TRANS
D-4
SCI
RECEIVE
D-5
IGNITION
D-6
NOT
USED
Fig.
38
Data
Link
Connector
Schematic
ERASING TROUBLE CODES The DRB II scan tool must be used to erase a di
agnostic trouble code (DTC). Refer to the appropriate
Powertrain Diagnostic Procedures service manual for operation of the DRB II scan tool.
DRB
II
SCAN
TOOL
For operation of the DRB II scan tool, refer to the
appropriate Powertrain Diagnostic Procedures ser
vice manual.
DIAGNOSTIC TROUBLE CODE
(DTC) On the following pages, a list of diagnostic trouble
codes is provided for all gas powered engines. A DTC indicates that the powertrain control module (PCM)
has recognized an abnormal signal in a circuit or the system. A DTC may indicate the result of a failure,
but never identify the failed component directly.
Page 901 of 1502

14 - 82
FUEL 'SYSTEM
—. — ~—— — «
INTAKE HEATER CYCLE CHART
Intake
featperafwre
Preheat
Cycle
Time
Ignition
l£ey ON
Engine
Not
Running
Pestheat
Cycle
Ignition
Key ON
Snglne Running
Above
15
°C
(59
°F)
0 Seconds
No
-8°C(18°F)to
15°C (59
°F)
10
Seconds
Yes
-17°C(1
°F)
-9
°C(]6°F)
15
Seconds
Yes
«2d°C(-15°F)
to-18°C(0
°F) 17.5
Seconds
Yes
Below-26
°C (-15
*F)
20 Seconds
Yes
J9114-239
AUTO SHUT DOWN (ASD) RELAY-PCM OUTPUT
The ASD relay is located in the engine compart
ment (Fig. 14).
TORQUE CONVERTER
CLUTCH RELAY A/C CLUTCH RELAY STARTER RELAY
AUTO SHUTDOWN RELAY FUEL PUMP RELAY DATA LINK
CONNECTOR
POWERTRAIN
CONTROL MODULE
J9314-164
Fig.
14 Relay Location—Typical The ASD relay supplies battery voltage to the gen
erator field winding to provide regulation of the
charging system. The ground circuit for the ASD re
lay is controlled by the PCM. The PCM operates the
relay by switching the ground circuit on and off.
MALFUNCTION INDICATOR LAMP-PCM OUTPUT
The malfunction indicator lamp (formerly referred
to as the check engine lamp) illuminates at the bot
tom of the instrument panel each time the ignition
key is turned on. It will stay on for three seconds as
a bulb test. If the powertrain control module (PCM) receives an
incorrect signal, or no signal from certain sensors or emission related systems, the lamp is turned on. This
is a warning that the PCM has recorded a system or
sensor malfunction. In some cases, when a problem is
declared, the PCM will go into a limp-in mode. This is an attempt to keep the system operating. It signals
an immediate need for service.
The lamp can also be used to display a diagnostic
trouble code (DTC). Cycle the ignition switch
On-Off-
On-Off-On within three seconds and any codes stored
in the PCM memory will be displayed. This is done
in a series of flashes representing digits. Refer to On-
Board Diagnostics in the General Diagnosis section
of this group for more information.
OVERDRIVE
INDICATOR LAMP-PCM OUTPUT
Indicates the state of the overdrive defeat switch
on the instrument panel.
OVERDRIVE
S0LEN0ID-PCM OUTPUT
The overdrive solenoid is used on vehicles that
have an automatic transmission. The solenoid is op erated by the PCM. It controls shifting in and out of
overdrive through the overdrive solenoid. Refer to Group 21 for overdrive solenoid service.
SCI
TRANSMIT—PCM OUTPUT
SCI Transmit is the serial data communication
transmit circuit for the DRB II scan tool. The PCM
transmits data to the DRB II through the SCI Trans
mit circuit.
SPEED
C0NTR0L-PCM OUTPUT
The speed control vacuum and vent solenoids are
operated by the PCM. The vacuum solenoid main
tains vacuum at a required pressure to resume, set or accelerate the speed control system. The vent so
lenoid allows vacuum to bleed off during decelera
tion, when the brakes are applied, or the
transmission is shifted into park or neutral.
TACHOMETER-PCM
OUTPUT
This output generates the necessary signal needed
to operate a dealer installed tachometer (if equipped).
The input for this signal is from the engine speed sensor.
WAIT-TO-START LAMP-PCM OUTPUT
The wait-to-start lamp is turned on and off by the
PCM based on the charge air temperature sensor in
put. The light is turned on when the ignition is first ac
tivated. It will remain on for two seconds as a bulb
test. If the PCM reads intake manifold air tempera
ture below 15°C (59°F), it will turn the wait-to-start light on for the intake heater preheat cycle. The
light stays on until the preheat cycle is over. The wait-to-start light will flash on and off if the
charge air temperature sensor input to the PCM is
Page 913 of 1502

14
- 94
FUEL
SYSTEM
•
THROTTLE POSITION
SENSOR
TEST
CAUTION;
Before checking
the
TPS,
the
throttle
linkage must
be
checked
for
correct
adjustment.
The
throttle
lever must
contact
the low idle
speed screw.
The
throttle
lever must reach breakover when
the
throttle
is
wide
open. Refer
to the
Accelerator Pedal and
Throttle
Cable section
of
Group
14,
Fuel Systems.
The throttle position sensor (TPS) can be tested
with the DRB II or a digital voltmeter (Fig. 16). The center terminal of the TPS is the output terminal.
J9114-244
Fig.
16
Throttle
Position
Sensor
(TPS) Testing
Turn the ignition key to the On position. Check
TPS output voltage at the center terminal wire of the connector. Measure the voltage at idle (throttle lever contacting low idle speed screw) and at wide open
throttle
(WOT).
At idle TPS output voltage should be approximately 1 volt. At wide open throttle, the TPS
output voltage must be 2.25 to 2.75 volts higher than
the reading at idle. The output voltage should in
crease gradually as the throttle lever is slowly
opened from idle to WOT. If the TPS is not within
the proper range, adjust the sensor. Refer to the Die sel Fuel Injection—Service Procedures section of this
group.
ON-BOARD
DIAGNOSTICS
(OBD) The powertrain control module (PCM) has been
programmed to monitor many different circuits. If a
problem is sensed in a monitored circuit often enough to indicate an actual problem, a diagnostic
trouble code (DTC) is stored. The DTC will be stored in the PCM memory for eventual display to the ser
vice technician. If the problem is repaired or ceases
to exist, the PCM cancels the DTC after 51 engine
starts.
Certain criteria must be met for a diagnostic trou
ble code (DTC) to be entered into PCM memory. The criteria may be a specific range of engine rpm, engine temperature and/or input voltage to the PCM. It is possible that a DTC for a monitored circuit
may not be entered into memory even though a mal
function has occurred. This may happen because one of the DTC criteria for the circuit has not been met.
ACCESSING DIAGNOSTIC TROUBLE CODES A stored diagnostic trouble code (DTC) can be dis
played by cycling the ignition key On-Off-On-Off-On
within three seconds and observing the malfunction indicator lamp. This lamp was formerly referred to
as the check engine lamp. The lamp is located on the
instrument panel.
They can also be displayed through the use of the
Diagnostic Readout Box II (DRB II scan tool). The
DRB II connects to the data link connector in the en
gine compartment. For operation of the DRB II, refer
to the appropriate Powertrain Diagnostic Procedures service manual.
EXAMPLES
• If the lamp flashes 4 times, pauses and flashes 1
more time, a diagnostic trouble code (DTC) number
41 is indicated.
• If the lamp flashes 4 times, pauses and flashes 6
more times, a diagnostic trouble code (DTC) number 46 is indicated. Refet* to the Diagnostic Trouble Code (DTC) charts
for DTC identification. If the problem is repaired or ceases to exist, the
powertrain control module (PCM) cancels the DTC after 51 engine starts.
Diagnostic trouble codes indicate the results of a
failure, but never identify the failed component di
rectly.
The circuits of the data link connector are shown
in (Fig. 17).
J9214-20
D-1
1
GROUND
D-2
N/C
D-3
SCI
TRANS
D-4
SCI
RECEIVE
D-5 IGNITION
D-6
NOT USED
Fig.
17
Data
Link
Connector
Schematic
ERASING TROUBLE CODES The DRB II scan tool must be used to erase a di
agnostic trouble code (DTC). Refer to the appropriate
Powertrain Diagnostic Procedures service manual for
operation of the DRB II scan tool.
Page 914 of 1502

•
FUEL SYSTEM
14 - 95
DRB
II
SCAN
TOOL
For operation
of the DRB II
scan tool, refer
to the
appropriate Powertrain Diagnostic Procedures ser
vice manual.
DIAGNOSTIC TROUBLE CODE (DTC)
On
the
following pages,
a
list
of
diagnostic trouble
codes
is
provided
for the
diesel engine.
A DTC
indi cates that
the
powertrain control module
(PCM) has
recognized
an
abnormal signal
in a
circuit
or the
sys
tem.
A DTC may
indicate
the
result
of a
failure,
but
never identify
the
failed component directly.
SYSTEM SCHEMATICS—5.9L DIESEL ENGINE
Refer
to the
following system schematic
for the
5.9L diesel engine.
Page 915 of 1502

5.9L DIESEL DIAGNOSTIC TROUBLE CODES (DTC)
Fault
Code
DRBII
Display
Description
of Fault
Condition
11 No Reference Signal During Cranking
15 No Vehicle Speed Signal
22 Coolant Sensor Voltage Too Low or
Coolant Sensor Voltage
Too High
23 Charge Air Temperature Sensor Voltage High or
Charge Air Temperature Sensor Voltage Low
24*
TPS Voltage High or
TPS Voltage Low
33 A/C Clutch Relay Circuit
34 Speed Control Solenoid Circuits
41 Generator Field Not Switching Properly
42 Auto Shutdown Relay Control Circuit
or
No ASD Relay Voltage
Sense at PCM No reference signal from Engine Speed Sensor.
No speed sensor signal detected during road load conditions.
Coolant temperature sensor input below the minimum acceptable voltage.
Coolant temperature sensor input above the maximum acceptable voltage.
Charge Air Temperature Sensor input above/below acceptable minimum.
Throttle position sensor (TPS) input above the maximum acceptable voltage.
Throttle position sensor (TPS) input below the minimum acceptable voltage.
An open or shorted condition detected in the A/C clutch relay circuit.
An open or shorted condition detected in the speed control vacuum or vent solenoid circuits.
Generator field not switching properly.
An open or short condition detected in the auto shutdown relay circuit. No ASD voltage sensed at PCM.
*Automatic Transmission Only
J9314-182
Page 916 of 1502

FUEL
SYSTEM
14 - 97
5„9L DIESEL DIAGNOSTIC TROUBLE CODES {DTC}-CONTINUED
Fault
Code
DRBII Display
Description
of Fault Condition
45*
Overdrive Solenoid
46 Charging System Voltage Too High
47 Charging System Voltage Too Low
53 Internal PCM Failure
62 PCM Failure SRI Miles Not Stored
63 PCM Failure EEprom Write Denied An open or shorted condition detected in overdrive solenoid circuit.
Charging system voltage too high.
Charging system voltage too low. Internal failure in the PCM.
PCM failure - SRI miles not stored.
PCM failure - EEprom write denied.
*Automatic Transmission Only J9314-183
Page 918 of 1502

CAV
WIRE
COLOR DESCRIPTION
CAV
WIRE
COLOR DESCRIPTION
1 WT/BK
WATER-IN-FUEL SENSOR 37 OVERDRIVE LAMP SIGNAL
2 TN/BK
COOLANT SENSOR (AUTOMATIC TRANSMISSION ONLY) 38
3 RD BATTERY
39
4
BK/LB*
SENSOR RETURN 40
5 BK/WT
SIGNAL GROUND 41
6 VT/WT*
5 VOLT SUPPLY 42
7 TN/YL 8 VOLT INPUT 43 GR/LB TACHOMETER
8 44
9 DB
IGNITION SENSE 45 LG DATA LINK RECIEVE
10 RD/WT*
OVERDRIVE OVERRIDE 46
11 BK/TN POWER GROUND
47 WT/OR* VEHICLE SENSOR
12 BK/TN
POWER GROUND 48 BR/RD* SPEED CONTROL COAST/SET SWITCH
13 49 YL/RD* SPEED CONTROL ON/OFF SWITCH
14 50 WT/LG* SPEED CONTROL RESUME/ACCEL SWITCH
15 OR/BK* HEATER
#2
RELAY 51 DB/YL ASD RELAY
16 YL/BK HEATER #1 RELAY 52
17 53 LG/RD* SPEED CONTROL VENT SOLENOID
18 54 BK/PK* WATER-IN-FUEL LAMP
19 55 OR/LG* OVERDRIVE SOLENOID
20 DG GENERATOR FIELD 56 DG/WT WAIT-TO-START LAMP
21 BK/RD
CHARGE (INTAKE) AIR TEMPERATURE SENSOR 57 DG/OR ASD SENSE
22
OR/DB*
THROTTLE POSITION SENSOR 58
23 59
24 GY/BK
REFERENCE PICKUP 60
25 PK
DATA LINK TRANSMIT WIRE COLOR CODES LB
LIGHT BLUE VT VIOLET
26 BK BLACK LG LIGHT GREEN WT
WHITE
27 BR
A/C CLUTCH REQUEST BR BROWN OR ORANGE
YL YELLOW
28 LG/RD THERMO SWITCH DB DARK BLUE PK PINK *
WITH TRACER
29 WT/PK* BRAKE SWITCH DG DARK GREEN
RD RED
30 BR/YL*
PARK/NEUTRAL SWITCH GY GRAY TN TAN
31 ruin
32 BK/PK*
MALFUNCTION INDICATOR LAMP
n
33 TN/RD*
SPEED CONTROL VACUUM SOLENOID CONNECTOR
J//000OOOOOOO
1 1
HI
173456789
10 J/^"*\
Hi
oooooooooo (1 Oj]
VlX
21
22
23
24
25
26
27
28
29
30
\V~V//
oooooooooo
\
II
12 13
14 15
16 17 18
19 20
\
34 DB/OR
WIDE OPEN THROTTLE (A/C) TERMINAL
J//000OOOOOOO
1 1
HI
173456789
10 J/^"*\
Hi
oooooooooo (1 Oj]
VlX
21
22
23
24
25
26
27
28
29
30
\V~V//
oooooooooo)}
31
32 33 34 35 36 37 38 39 40
1JU
35 SHOWN \\\
41 42 43 44 45 46 47 48 49
SO
1
^m^^
|
oooooooooo
1
1
oooooooooo
J//
36
Li
J9314-185
PCM
CONNECTOR CAVITY DESCRIPTION
Page 1077 of 1502

21 - 76
AUTOMATIC
TRANSMISSION—32RH/36RH/37RH/42RH/46RH
•
TORQUE
CONVERTER
A three element torque converter is used. The con
verter used with 32RH and some 36RH transmis sions has a modulated converter clutch. The
converter used with 37RH transmissions is not
equipped with a modulated clutch. The converter used with 1993, 32RH transmissions
is new. The converter hub was changed to accept the
new style drive flats on the oil pump inner gear. The
new style converter is not interchangeable with pre
vious designs. A 241 or 273 mm (9.5 or 10.75 in.) converter is
used for 3.9L, 5.2L and 5.9L gas engine applications.
A 310 mm (12.2 in.) converter is used for diesel en
gine applications. The converter impeller is connected to the engine
crankshaft through the front cover which is welded
to the impeller. The turbine is splined to the trans
mission input shaft and the stator is splined to the transmission reaction shaft. The converter is a welded assembly. It is not a re
pairable component and is serviced as an assembly.
RECOMMENDED
FLUID
The recommended and preferred fluid for Chrysler
automatic transmissions is Mopar ATF Plus, Type
7176.
Use Mopar Dexron II only when ATF Plus is
not readily available.
TRANSMISSION
IDENTIFICATION
The transmission part and identification numbers
are stamped on the left side of the case just above
the oil pan gasket surface (Fig. 3). Refer to this in formation when ordering replacement parts.
PART
NUMBER BUILD
DATE SERIAL
19191-909
NUMBER JVUI zuz
Fig.
3
Transmission
Identification
Numbers
And
Codes
COMPONENTS
UNIQUE
TO
37RH
DIESEL
TRANSMISSION
Planetary
Gears
The transmission and overdrive planetary gear car
riers in the 37RH are heavy duty components. The
transmission planetary carriers have four pinion
gears.
The carrier in the overdrive compounder has
five pinion gears.
Clutch
Packs
Front and rear clutch packs used in the 37RH con
tain 4 discs and 5 steel plates.
Governor
Weight
Assembly
The governor weight assembly is made of alloyed
brass.
The diesel weight assembly is easily identified
by the distinctive gold color of the alloyed material.
The heavier weight assembly provides the shift
points needed to offset lower operating speeds of a diesel engine.
The alloyed weight assembly is unique to the
37RH. It is not interchangeable with the weight as semblies used in gas engine versions.
TRANSMISSION
HYDRAULIC
CONTROL
SYSTEM
The transmission hydraulic control system provides
fully automatic operation. The system performs five
basic functions, which are: • pressure supply
• pressure regulation • flow control
• clutch and band application
• lubrication.
Pressure
Supply
The oil pump develops fluid pressure for clutch/
band application and for lubrication. The pump is driven by the torque converter.
Pressure
Regulation
The pressure regulator valve maintains transmis
sion line pressure. The amount of pressure developed
is controlled by throttle pressure. Throttle pressure is
dependent on the degree of throttle opening. The reg
ulator valve is located in the valve body.
The throttle valve determines line pressure and
shift speed. The throttle valve also controls upshift
and downshift speeds by regulating pressure accord
ing to throttle position.
Pressure developed by the governor valve works
with throttle pressure to determine shift points. Gov ernor pressure is the speed signal that indicates
when a shift should take place. In operation, gover
nor pressure increases at a rate approximately the same as vehicle speed.