engine DODGE VIPER 2004 ZB / 2.G Repair Manual

RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluid, Lubricant, or Genuine Part
Engine Coolant MopartAntifreeze/Coolant 5 Year/102,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology)
Engine Oil Use API Certified. Refer to oil viscosity chart for correct SAE grade.
Engine Oil Filter MopartEngine Oil Filter
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine compart-
ment.
Fuel Selection Premium Unleaded 93 Octane Only or higher
196 MAINTAINING YOUR VEHICLE

EMISSION CONTROL SYSTEM MAINTENANCE
The ªScheduledº maintenance services, listed inbold
typemust be done at the times or mileages specified to
assure the continued proper functioning of the emission
control system. These, and all other maintenance services
included in this manual, should be done to provide best
vehicle performance and reliability. More frequent main-
tenance may be needed for vehicles in severe operating
conditions such as dusty areas and very short trip
driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE:Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULES
There are two maintenance schedules that show the
requiredservice for your vehicle.
First is ScheduleªBº. It is for vehicles that are operated
under the conditions that are listed below and at the
beginning of the schedule.
²Day or night temperatures are below 32É F (0É C).
²Stop and go driving.
²Extensive engine idling.
²Driving in dusty conditions.
²Short trips of less than 10 miles (16 km).
²More than 50% of your driving is at sustained high
speeds during hot weather, above 90É F ( 32É C).
²Trailer towing.L
200 MAINTENANCE SCHEDULES
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²Taxi, police, or delivery service (commercial ser-
vice).L
²Off-road or desert operation.
²If equipped for and operating with E-85 (ethanol)
fuel.
NOTE:Most vehicles are operated under the conditions
listed for Schedule9B9.
Second is ScheduleªAº. It is for vehicles that are not
operated under any of the conditions listed under Sched-
ule9B9.
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
²Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
²Check the windshield washer solvent and add if
required.
MAINTENANCE SCHEDULES 201
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Once a Month
²Check tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transmission and
add as needed.
²Check all lights and all other electrical items for correct
operation.At Each Oil Change
²Change the engine oil filter.
²Inspect the exhaust system.
²Inspect the brake hoses.
²Inspect the suspension components.
²Lubricate door hinges and check springs.
²Check the engine coolant level, hoses, and clamps.
²Check power steering fluid level.
²Rotate the tires at each oil change interval shown on
Schedule ªAº 6,000 miles (10 000 km) or every other
interval shown on Schedule ªBº 6,000 miles (10 000
km).
202 MAINTENANCE SCHEDULES
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SCHEDULE ªBº
Follow schedule ªBº if you usually operate your vehicle
under one or more of the following conditions.
²Day or night temperatures are below 32É F (0É C).
²Stop and go driving.
²Extensive engine idling.
²Driving in dusty conditions.
²Short trips of less than 10 miles (16 km).
²More than 50% of your driving is at sustained high
speeds during hot weather, above 90É F (32É C).
²Trailer towing.
²Taxi, police, or delivery service (commercial service).
²Off-road or desert operation.
²If equipped for and operating with E-85 (ethanol)
fuel.
SCHEDULE ªBº 203
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Miles 3,000 6,000 9,000 12,000 15,000 18,000
(Kilometers) (5 000) (10 000) (14 000) (19 000) (24 000) (29 000)
Change engine oil and engine oil filter.XXXXX X
Inspect the brake linings. X
Change the rear axle fluid. X
Inspect and replace, if necessary, theair
cleaner filter.X
Lubricate the front and rear suspension ball
joints.X
204 SCHEDULE ªBº
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Miles 21,000 24,000 27,000 30,000 33,000 36,000
(Kilometers) (34 000) (38 000) (43 000) (48 000) (53 000) (58 000)
Change engine oil and engine oil filter.XXXXX X
Lubricate the front and rear suspension ball
joints.X
Inspect the brake linings. X X
Change the rear axle fluid. X X
Inspect and replace, if necessary, theair
cleaner filter.X
Replace thespark plugs.X
Change the transmission fluid. X
Inspect and replace, if necessary, thePCV ori-
fice.*X
Change the brake and clutch fluid. X
SCHEDULE ªBº 205
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Miles 39,000 42,000 45,000 48,000 51,000 54,000
(Kilometers) (62 000) (67 000) (72 000) (77 000) (82 000) (86 000)
Change engine oil and engine oil filter.XXXXX X
Lubricate the front and rear suspension ball
joints.X
Inspect the brake linings. X
Inspect and replace, if necessary, theengine
air cleaner filter.X
Change the transmission fluid. X
Change the rear axle fluid. X
206 SCHEDULE ªBº
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Miles 57,000 60,000 63,000 66,000 69,000 72,000
(Kilometers) (91 000) (96 000) (101 000) (106 000) (110 000) (115 000)
Change engine oil and engine oil filter.XXXXX X
Lubricate the front and rear suspension ball
joints.X
Change the rear axle fluid. X X
Inspect the brake linings. X X
Inspect and replace, if necessary, theair
cleaner filter.X
Replace thespark plugs.X
Replace theignition cables.X
Inspect and replace, if necessary, thePCV ori-
fice.*X
Inspect and replace the Auto Tension Drive
Belt as needed.X
Change the brake and clutch fluid. X
Change the transmission fluid. X
SCHEDULE ªBº 207
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Miles 75,000 78,000 81,000 84,000 87,000 90,000
(Kilometers) (120 000) (125 000) (130 000) (134 000) (139 000) (144 000)
Change engine oil and engine oil filter.XXXXX X
Lubricate the front and rear suspension ball
joints.XX
Inspect the brake linings. X
Change the rear axle fluid. X
Inspect and replace, if necessary, theair
cleaner filter.XX
Replace thespark plugs.X
Change the brake and clutch fluid.X
Inspect and replace, if necessary, thePCV ori-
fice.*X
Inspect and replace the Auto Tension Drive
Belt as needed. ³XX
Change the transmission fluid. X
208 SCHEDULE ªBº
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