engine FIAT 500 2018 Owner handbook (in English)

IMPORTANT INFORMATION AND RECOMMENDATIONS
204(CONTINUES)
• Warning light mwill blink for 60 seconds after starting or
during prolonged cranking to indicate a fault to the glow plug
heating system.
Use the car normally if the engine starts and go to a Fiat
Dealership as soon as possible.
• Never bump start the engine by pushing, towing or coasting
downhill. This could cause fuel to flow into the catalytic
converter and damage it beyond repair.
• Never use a fast battery-charger to start the engine as this could
damage the electronic systems of your vehicle, particularly the
ignition and engine fuel supply control units.
• Do not connect the cable to the negative terminal (–) of the flat
battery. The following spark could lead to battery explosion and
cause serious harm.
Only use the specific earth point; do not use
any other exposed metallic part.
• A quick burst on the accelerator before turning off the engine
serves absolutely no practical purpose; it wastes fuel and is
especially damaging to turbocharged engines.
14) USING THE GEARBOX: MANUAL AND DUALOGIC
• Do not drive with your hand resting on the gear lever as the
force exerted, even if slight, could lead over time to premature
wear of the gearbox internal components.
• If the gearbox is faulty, contact a Fiat Dealership as soon as
possible to have the system checked.
• Avoid keeping your hand placed on this lever in between
gear changes or Auto/Manual mode.
• Using the paddles incorrectly (paddles pushed towards the
dashboard) could break them.• In order to safeguard the efficiency of the clutch, do not use the
accelerator to keep the car still (for example:
stopped on a hill); the clutch could overheat and be damaged;
use the brake pedal and only operate the accelerator pedal when
you decide to set off.
• If the messages continue to be shown in the display, contact a
Fiat Dealership.
15) SNOW CHAINS
• Keep the vehicle’s speed down when snow chains are fitted;
never exceed 50 km/h.
• With snow chains, use the accelerator with extreme care to
prevent, or to limit as much as possible, slipping of the drive
wheels that could cause chain breakage, resulting in damage to
the car body or mechanical components.
• Avoid potholes, steps and pavements and avoid driving long
distances on roads not covered with snow to avoid damaging the
car and the roadbed.
16) POWER SOCKET
Only accessories with a maximum power of 180 W (maximum
absorption 15 A)
can be connected to the socket.
17) DIESEL FILTER
The presence of water in the supply circuit may cause severe
damage to the injection system and irregular engine operation.
If the warning light or the symbol
Eon the colour display turns
on, contact a Fiat Dealership as soon as possible to have the
system bled.
VEHICLE SAFETY
(CONTINUED)

205
VEHICLE SAFETY
(CONTINUES) (CONTINUED)
If the above indication occurs immediately after refuelling,
water may have entered the tank: turn the engine off
immediately and contact a Fiat Dealership.
19) BULBS AND FUSES
• Halogen bulbs must be handled holding the metallic part
only. Touching the transparent part of the bulb with your
fingers may reduce the intensity of the emitted light and even
compromise duration of the lamp. In the event of accidental
contact, wipe the bulb with a cloth moistened with alcohol and
let the bulb dry.
• Where possible, it is advisable to have bulbs changed at a
Fiat Dealership.
The correct operation and direction of the external lights are
absolutely essential for the safety of the car and of compliance
with the law.
• The intervention must be carried out taking all precautions
necessary to avoid damaging the bodywork (use a sufficiently
rigid and appropriately thick plastic card).
• If you need to wash the engine compartment, take care not
to directly hit the engine compartment fuse box
with the water jet.
20) LIFTING THE CAR
For versions equipped with side-skirts, pay particular attention
when positioning the lift arms at the workshop.
21) SCHEDULED SERVICING PLAN
• Petrol versions: If the vehicle is used mainly around town or
is driven less than 10,000 km annually, the engine oil and
engine oil filter must be changed every 12 months. • Diesel versions: If the car is used mainly for town driving, the
engine oil and filter should be changed every 12 months.
22) SERVICING: CHECKING LEVELS
• When topping up, take care not to mix up the various types of
fluids: they are not compatible with each other and could
seriously damage the car.
• Do not add oil with specifications other than those
of the oil already existing in the engine.
• The use of products with specifications other than those
indicated above could cause damage to the engine not covered
by the warranty.
• Prevent brake fluid, which is highly corrosive, from coming into
contact with painted parts while checking.
Should it happen, immediately wash with water.
23) PARAFLU
UP
PARAFLUUPanti-freeze is used in the engine cooling system.
Use the same fluid as in the cooling system when topping up.
PARAFLU
UPcannot be mixed with any other type of fluid.
If this occurs, do not start the engine and contact your Fiat
Dealership immediately.
24) BATTERY REPLACEMENT
Incorrect installation of electric and electronic devices may cause
severe damage to your car. After purchasing your vehicle, if you
wish to install any accessories (anti-theft, etc.), go to a Fiat
Dealership, which will suggest the most suitable devices and
advise you whether a higher capacity battery needs to be
installed.

IMPORTANT INFORMATION AND RECOMMENDATIONS
206(CONTINUES)
25) PARKING SENSORS
• The sensor must be free of mud, dirt, snow or ice in order for
the system to work. Be careful not to scratch or damage the
sensors while cleaning them. Avoid using dry, rough or hard
cloths. The sensors must be washed using clean water, with
the addition of vehicle shampoo if necessary.
When using special washing equipment such as high pressure
jets or steam cleaning, clean the sensors very quickly keeping
the jet more than 10 cm away.
• Have interventions on the bumper in the area of the sensors
carried out only by a Fiat Dealership. Interventions on the
bumper that are not carried out properly may compromise the
operation of the parking sensors.
26) DECAYED ENGINE OIL
To prevent damage to the engine, it is advisable to replace the
engine oil when the red
vwarning light switches on, or
when the yellow vwarning light comes on solid (for versions/markets, where
provided). Contact a Fiat Dealership.
27) BODYWORK
• Avoid washing with rollers and/or brushes in washing stations.
Then, wash the vehicle, only by hand, using pH-neutral
detergents; dry it with a wet chamois leather. Abrasive products
and/or polishes should not be used for cleaning the vehicle.
• Bird droppings must be washed off immediately and
thoroughly as the acid they contain is particularly aggressive. • Avoid (if at all possible) parking the vehicle under trees; remove
vegetable resins immediately as, when dried, it may only be
possible to remove them with abrasive products and/or polishes,
which is highly inadvisable as they could alter the typical
opaqueness of the paint.
• It is not advisable to wash with pressure washer or, in case of
use, it is necessary to maintain at least a minimum distance of 40
cm with water at room temperature.
28) WINDOWS
Do not use pure windscreen washer fluid for cleaning the front
windscreen and rear window - dilute it at least 50% with water.
29 LPG
• The car is equipped with a gaseous LPG injection system
designed specifically for it: it is therefore absolutely forbidden to
alter the configuration of the system or its components. The use of
other components or materials could cause malfunctions and lead
to a reduction in safety; therefore, contact a Fiat Dealership in the
case of fault.
• The system operates at temperatures ranging between −20°C
and 100°C.
• To prevent damage to the LPG system parts when towing or
raising the vehicle, follow the instructions in the “Towing the
vehicle” paragraph of the Owner Handbook.
• When painting in an oven, the LPG tank must be removed from
the car and later refitted by a Fiat Dealership.
(CONTINUED)
VEHICLE SAFETY

207
• Although the LPG system has numerous safety features, it is
advisable to proceed as follows every time the vehicle is not in
use for a long period or moved in an emergency as a result of a
breakdown or accident:
unscrew the fastening devices, then remove the cover B. Close
the LPG valve rotating the ring nut C clockwise; refit the cover and
tighten the fixing devices.
• It is strictly forbidden to use any additive in the LPG.
• Periodically (at least once every six months) it is advisable to
let the LPG in the tank run out and, at the first refuelling, check
that it does not exceed the maximum capacity of 30.5 litres
(including reserve). If the level is above 30.5 litres (reserve
included) contact a Fiat Dealership immediately.
In special usage conditions:
• starting up and operation at low ambient temperature
• LPG supply with low propane content: the system may
switch temporarily to petrol operation, without any indication.
In the case of:
• low LPG levels in the tank
• request for high performance (e.g. overtaking, car fully laden,
steep hills): the system can automatically switch to petrol
operation to guarantee the required engine performance; in this
event, the performed switching is shown by the orange (petrol)
LED lit and the green (LPG) LED off on the switch. When the
above conditions stop, the system automatically restores the
LPG operation; the orange (petrol) LED turns off and the green
(LPG) LED is lit on the switch.
(CONTINUED)
VEHICLE SAFETY
• To achieve the automatic switching described above, make sure
that there is always enough fuel in the petrol tank.
• There must therefore always be enough petrol in the tank to
protect the petrol pump and to guarantee temporary switching
from LPG to petrol operation.
30) CHANGING A WHEEL
When turning the jack handle make sure that it can turn freely
without scraping your hand against the ground. The moving
components of the jack (“worm screw” and joints) can also cause
injuries: avoid touching them. If you come into contact with
lubricating grease, clean yourself thoroughly.
31) FIX&GO QUICK TYRE REPAIR KIT
• The sealant fluid is effective with external temperatures between
-40°C and +55°C. The sealant has an expiry date. It is possible to
repair tyres which have been damaged on tread up to a diameter
of 6 mm. Show the cartridge and the label to the personnel
charged with handling the tyre treated with the tyre repair kit.

IMPORTANT INFORMATION AND RECOMMENDATIONS
208
1) KEYS - REMOTE CONTROL
Used batteries should be disposed of, as specified by law, in
the special containers, otherwise take them to a Fiat
Dealership, which will deal with their disposal.
2) CLIMATE CONTROL SYSTEM
The system uses R1234yf coolant, which is compatible with
the laws in force in the countries where the vehicle is sold.
When charging, only use the gas indicated on the plate in the
engine compartment. The use of other coolants affects the
efficiency and condition of the system. The lubricant used for
the compressor is also strictly linked to the refrigerant gas type,
refer to the Fiat Dealership.
3) SERVICING - CHECKING FLUID LEVELS
• Used engine oil and oil filters contain substances which are
harmful to the environment. To change the oil and filters, we
advise you to contact a Fiat Dealership.
• Used transmission fluid contains substances that are harmful
to the environment. It is advisable to have the oil changed by a
Fiat Dealership where it will be disposed of respecting the
environment and according to legal requirements.
•Batteries contain substances which are very dangerous for the
environment. It is advisable to contact a Fiat Dealership for
battery replacement.
ENVIRONMENTAL PROTECTION
4) MAINTENANCE - BODYWORK
Detergents pollute the environment. Only wash your vehicle in
areas equipped to collect and treat wastewater from this type of
activity.

217
– Suitability of passenger seats for use with i-Size......... 110
Supplementary restraint system (SRS) - airbag..............114
– Front airbags .............................................................114
– Passenger airbag deactivation....................................117
– Side bags ..................................................................117
STARTING AND DRIVING
Engine starting..............................................................119
Handbrake ...................................................................120
Using the manual gearbox ............................................120
Using the Dualogic gearbox ..........................................121
– Operating mode .........................................................121
– MANUAL logic.......................................................... 121
– AUTO logic............................................................... 121
– Shift paddles..............................................................122
Speed limiter............................................................... 123
– Enabling the device................................................... 123
– Speed limit programming........................................... 124
– Device activation/ deactivation................................... 124
– Exceeding the programmed speed............................ 124
– Flashing of programmed speed................................. 124
– Disabling the device................................................... 124
Electronic cruise control ............................................. 125
– Enabling the device................................................... 125
– Setting the desired speed.......................................... 126
– Increasing the speed................................................. 126
– Decreasing speed...................................................... 126
– Recalling the speed................................................... 126
– Deactivating the device.............................................. 126
– Disabling the device................................................... 126
IN AN EMERGENCY
Jump starting................................................................127
Bump starting...............................................................128
Changing a wheel .........................................................128
– Jack......................................................................... 128
– Raising with a jack and replacing a wheel ...................128
– Refitting the wheel......................................................130
Fix&Go Automatic fast tyre repair kit.......................131-133
Changing a bulb ...........................................................134
– General information ..................................................134
– Bulb types .................................................................135
– Front light clusters .....................................................136
– Dipped beam headlights ............................................137
– Main beam headlights ................................................137
– Side lights/brake lights................................................138
– Direction indicators.....................................................138
– Front fog lights ..........................................................139
– Rear light clusters ......................................................139
– Reverse/rear fog light..................................................140
– Third brake light .........................................................140
– Number plate lights ...................................................141
Fuse replacement .........................................................141
– Dashboard fuses .......................................................141
– Engine compartment fuses.........................................142
Recharging the battery .................................................144
Towing the car .............................................................145
– Attaching the tow ring.................................................145
SERVICING AND CARE
Scheduled servicing plan .......................................147-153
Regular checks ............................................................154

CONTENTS
218
Heavy-duty use of the car .............................................154
Engine compartments............................................155-157
Checking fluid levels .....................................................158
– Engine oil ...................................................................158
– Engine coolant ...........................................................158
– Washer fluid for windscreen/rear window ...................159
– Brake fluid .................................................................159
Battery..........................................................................159
– Inspecting the charge ................................................159
– Replacing the battery..................................................159
– Car inactivity .............................................................159
Wheels and tyres ..........................................................160
Brakes .........................................................................161
Windscreen wiper–Rear wiper ......................................161
– Replacing the windscreen wiper blades .....................161
– Replacing the rear window wiper blade ......................161
– Windscreen washer nozzles........................................162
– Rear window washer nozzles......................................162
Bodywork.....................................................................162
– Advice for preserving the
bodywork...................................................................162
Interiors.........................................................................164
Fabric seats and parts...................................................164
Plastic and coated parts................................................164
Genuine leather parts....................................................164TECHNICAL DATA
Identification data .........................................................165
– Identification data plate ............................................. 165
– Bodywork paint identification plate .............................165
– Chassis marking .......................................................166
– Engine marking .........................................................166
Engine...........................................................................167
Dimensions ..................................................................171
Wheels .........................................................................172
Tyre inflation pressures ................................................174
Snow chains ................................................................174
Snow tyres ...................................................................175
Steering .......................................................................175
Performance ................................................................176
Weights.........................................................................177
Refuelling .....................................................................180
Fluids and lubricants .....................................................182
– Product specifications.............................................. 182
Fuel consumption– CO
2emissions................................184
Prescriptions for handling the vehicle at the
end of its life................................................................. 185
IMPORTANT INFORMATION
AND RECOMMENDATIONS
Personal safety....................................................187-201
Vehicle safety ......................................................202-207
Environmental protection...............................................208

FCA Italy S.p.A. - MOPAR - Technical Services - Service Engineering
Largo Senatore G. Agnelli, 3 - 10040 Volvera - Torino (Italia)
Print no. 603.91.269 - 07/2017 - 4 Edition