gearbox FIAT DOBLO 2009 2.G User Guide

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TECHNICAL
SPECIFICATIONS
INDEX
BODYWORK/SEATS
AM1PANORAMA – 5/7 seats
ZN1VAN – 2 seats
WN1VAN – 2 seats extra capacity/COMBI 5 seats
YN1LOW LEVEL CHASSIS – 2 seats
ENGINES
XA1.4
95 HPEuro 4/Euro 5
XB1.3 Multijet
90 HPEuro 4 without DPF
XC1.3 Multijet
90 HP Euro 4 with DPF – Euro 5
XD1.6 Multijet
105 HP Euro 4 – Euro 4 with DPF – Euro 5
XE1.6 Multijet
100 HP Euro 4 – Euro 4 with DPF – Euro 5
XF2.0 Multijet
135 HP Euro 5
DRIVE AXLES/STEERING AXLES
1
TRANSMISSION
AManual gearbox (5 gears)
BManual gearbox (6 gears)
1MTA

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SPECIFICATIONS
INDEX
Modifications or repairs to the fuel supply system that are not carried out properly or do not take
the system’s technical specifications into account can cause malfunctions leading to the risk of
fire.
Sequential, phased,
Multipoint
electronic injection,
returnless systemCommon Rail
Multijet direct injection
electronically controlled
with turbo and
intercoolerCommon Rail
Multijet direct injection
electronically controlled
with turbo and
intercoolerCommon Rail
Multijet direct injection
electronically controlled
with turbo and
intercooler
Five or six gears (according to version) + reverse
Self-adjusting with no free travel pedal
Front
FUEL SUPPLY
1.4 1.3 Multijet 1.6 Multijet 2.0 Multijet
Fuel supply
TRANSMISSION
1.4 - 1.3 Multijet – 1.6 Multijet – 2.0 Multijet
Gearbox
Clutch
Drive

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TECHNICAL
SPECIFICATIONS
INDEX
1.3 Multijet 1.4
CAPACITIES
litres
60
8-10
–
2.35
2.7
1.76
_
–
_kg
–
2
2.3
1.5
_
–
_litres
60 ()
8-10
–
3
3.2
2
_
–
_
kg
–
2,5
2,7
1,7
_
–
_
1.6 Multijet
litres
60 ()
8-10
–
4.5
4.9
2 (
■)
_
–
_
kg
–
3.6
3.9
1.7
_
–
_
2.0 Multijet
kg
–
3.6
3.9
1.7
_
–
_
litres
60 ()
8-10
–
4.5
4.9
2 (
■)
_
–
_Recommended fuels
Original products
Unleaded petrol with no less
than 95 RON
(EN 228 Specification)
() Diesel for motor vehicles
(EN 590 Specification)
Mixture of 50%
demineralised water and
50% PARAFLU UP(▲)
SELENIA K P.E /.
SELENIA WR P.E.
TUTELA CAR TECHNYX
(■) TUTELA GEARTECH
TUTELA GI/R
TUTELA TOP 4
Mixture of water and
TUTELA PROFESSIONAL
SC 35
Fuel tank:
including
a reserve
of:
Engine cooling
system
– with climate control:
Engine sump:
Engine sump
and filter:
Gearbox
casing/differential:
Hydraulic power
steering
Hydraulic brake circuit
with ABS:
Windscreen/rear
window washer
reservoir
(▲) When the vehicle is used in particularly harsh climate conditions, we recommend using a 60-40 mixture of PARAFLU UPand demineralised water.

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INDEX
Lubricants
and greases
for drive
transmission
system
Manual gearboxes
and mechanical
differentials
Manual
gearboxes and
mechanical differentials
Wheel side constant
velocity joints
Differential side
constant-velocity joints
Hydraulic power
steering
Hydraulic brakes
and hydraulic clutch
controls
Mixture:
50% water and
50% PARAFLU UP (❑)
To be mixed with diesel
(25 cc per 10 litres)
To be used diluted or
undiluted in
windscreen/rear window
washer/wiper systems Brake
fluid
Radiator
protection
Diesel
additive
Windscreen and
rear window
washer fluidTUTELA CAR
TECHNYX
Contractual Technical
Reference F010.B05
TUTELA CAR GEARTECH
Contractual Technical
Reference F704.C08
TUTELA ALL STAR
Contractual Technical
Reference F702.G07
TUTELA STAR 700
Contractual Technical
Reference F701.C07
TUTELA GI/R
Contractual Technical
Reference F428.H04
TUTELA TOP 4
Contractual Technical
Reference F001.A93
PARAFLU UP (
●)
Contractual Technical
Reference F101.M01
TUTELA DIESEL ART
Contractual Technical
Reference F601.L06
TUTELA
PROFESSIONAL SC 35
Contractual Technical
Reference F201.D02
SAE 75W-85 grade synthetic lubricant.
FIAT classification 9.55530- MX3.
SAE 75W-85 grade synthetic lubricant.
FIAT classification 9.55550-MZ3.
Molybdenum disulphide grease, for use at
high temperatures. Consistency NLGI 1-2.
FIAT classification 9.55580.
Grease for constant-velocity joints with low
friction coefficient. Consistency NLGI 0-1.
FIAT classification 9.55580.
Synthetic fluid for hydraulic
and electrohydraulic systems.
FIAT classification 9.55550- AG3.
Synthetic fluid, NHTSA n° 116 DOT 4, ISO 4925
SAE J-1704, CUNA NC 956- 01.
FIAT classification 9.55597.
Red protective with antifreeze action, based on
inhibited monoethyl glycol with organic
formula. Exceeds CUNA NC 956-16,
ASTM D 3306 specifications. FIAT classification 9.555323.
Additive for diesel antifreeze, protecting diesel engines
Mixture of spirits and surfactants.
Exceeds CUNA NC 956-11 specifications.
FIAT classification 9.55522.
Use Quality specifications of fluids and lubricants Genuine lubricants Applications for correct vehicle operation and fluids
(●) IMPORTANT Do not use fluids with different specifications for topping up or mixing.
(❑) When the vehicle is used in particularly harsh climate conditions, we recommend using a mixture of 60% PARAFLU UPand 40%
demineralised water.

265
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MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Front airbags ......................... 128
– deactivation...................... 130
– driver’s side..................... 129
– passenger’s side.............. 129
Front armrest ......................... 71
Front ceiling light ................... 65
– bulb replacement ........... 178
Front fog lights
– bulb replacement ............ 174
– switching on....................... 70
Front light clusters
– bulb arrangement ........... 172
Front seats............................... 31
– adjusting .......................30-31
– armrest .............................. 71
– cleaning ............................ 216
– headrests ........................... 37
– heating ..........................30-32
Fuel consumption .................249
Fuel cut-off system ................70Fuel economy....................... 137
Fuel flap ................................ 112
Fuel gauge ............................... 13
– type of fuel ............. 111-112
Fuel reserve warning
light ...................................... 150
Fuel reserve ......................... 246
Fuel supply
(technical data) .................. 224
Fuel tank (capacity) ............. 246
Fuel tank cap ....................... 112
Fuel
– at the pump ............ 111-112
– consumption ................... 249
– fuel cut-off system ........... 70
– gauge and reserve
warning light ..................... 13
– opening the flap ............. 112
– refuelling .................111-112
– specifications ..........111-112
– tank cap ........................... 112Fuse boxes
(location) ....................182-186
Fuse list
.......
182-183-184-185-186-187
Fuse replacement
– general information
and warnings.................... 181
– list
......
182-183-184-185-186-187
– location (fuse boxes)
.....................................182-186
Fuse summary table
.....182-183-184-185-186-187
Fuses
.....182-183-184-185-186-187
– general information
and warnings.................... 181
– location (fuse boxes)
...................................182-186
Gear stick.............................. 136
Gearbox................................ 136

271
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TECHNICAL
SPECIFICATIONS
INDEX
Using the gearbox ............... 136
Vehicle dimensions .... 230-231
Vehicle identification .......... 219
Vehicle inactivity.................. 142
Vehicle lifting points ........... 189
Vehicle weights.................... 233
VIN plate ............................... 219
Warning lights and
messages ............................ 143
Washer fluid for wind-
screen/rear win-
dow/headlamps
– checking levels
and topping up ............... 203
– specifications................... 248
Wheel geometry ................ 226
Wheels and tyres
– changing a wheel ........... 156
– Fix&Go quick
repair kit ......................... 163– geometry ......................... 226
– in the event of
a puncture ....................... 156
– reading the symbols
correctly .......................... 226
– snow chains ..................... 141
– snow tyres ....................... 228
– tyre and wheel types ..... 228
– tyre inflation
pressures ......................... 229
Wheels ................................. 226
– correct reading .............. 226
When parked....................... 136
Windows
– cleaning ......................61-216
Windows
– electric ...................82-83-84
– manual ................................ 84
– windscreen washer
fluid (specifications) ...... 248Windscreen washer
– checking levels
and topping up ............... 203
– nozzles ............................. 213
– operating ........................... 61
– “smart washing”
function............................... 61
– windscreen washer fluid
specifications .................. 248
Windscreen wiper blades
– replacement .................... 211
Windscreen wipers
– nozzles.............................. 213
– operating ........................... 62
– replacing wiper
blades ..........................211-212
– windscreen washer
fluid specifications ......... 248
Winter
– snow chains .................... 141
– snow tyres ...................... 228