clutch FIAT DOBLO COMBI 2016 2.G Owners Manual

VERY IMPORTANT
REFUELLING
Petrol engines: only refuel with unleaded petrol with octane rating (RON) not less than 95 in compliance with the European specification
EN228.Diesel engines: only refuel with diesel fuel conforming to the European specification EN590. The use of other products or mixtures
may damage the engine beyond repair and consequently invalidate the warranty, due to the damage caused.
STARTING THE ENGINE
Petrol engines: make sure that the handbrake is engaged; set the gear lever to neutral; fully depress the clutch pedal without pressing the
accelerator, then turn the ignition key to AVV and release it as soon as the engine has started.Diesel engines: turn the ignition key to MAR
and wait for the
andwarning lights to switch off. Then turn the ignition key to AVV and release it as soon as the engine has started.
PARKING ON FLAMMABLE MATERIAL
The catalytic converter develops high temperatures during operation. Do not park on grass, dry leaves, pine needles or other flammable
material: fire hazard.
RESPECTING THE ENVIRONMENT
The vehicle is fitted with a system that allows continuous diagnosis of the emission-related components in order to help protect the
environment.
ELECTRICAL ACCESSORIES
If, after buying the vehicle, you decide to add electrical accessories (with the risk of gradually draining the battery), visit a Fiat Dealership. They
can calculate the overall electrical requirement and check that the vehicle's electrical system can support the required load.
SCHEDULED SERVICING
Correct maintenance enables the vehicle to perfectly maintain performance and safety characteristics, its environmental friendliness and low
running costs over time.

STARTING THE
ENGINE
The vehicle is fitted with an immobiliser:
if the engine fails to start, see the
paragraph on “The Fiat CODE system”
in the “Dashboard and controls”
section.
The engine may be noisier during the
first few seconds of operation,
especially after a long period of
inactivity. This is due to the hydraulic
tappets, the timing system chosen for
petrol engine versions to reduce the
number of servicing interventions, and
affects neither functionality nor reliability.
17) 18)
95)
PROCEDURE FOR
PETROL VERSIONS
Proceed as follows:
engage the handbrake;
put the gear lever into neutral;
fully depress the clutch pedal,
without touching the accelerator;
turn the ignition key to AVV and
release it as soon as the engine starts.
If the engine does not start at the
first attempt, return the ignition key to
STOP before repeating the starting
procedure.
If, when the ignition key is on MAR, the
instrument panel warning light
remains on together with warning
light
, turn the key to STOP and
then back to MAR; if the warning light
remains on, try the other keys provided
with the vehicle. If you are still unable
to start the engine, perform the
emergency starting procedure (see
"Emergency starting" in the "In an
emergency" chapter) and contact a Fiat
Dealership.PROCEDURE FOR DIESEL
VERSIONS
Proceed as follows:
engage the handbrake;
put the gear lever into neutral;
turn the ignition key to MAR: the
warning lights
andon the
instrument panel will turn on;
wait for the warning lightsand
to switch off. The hotter the engine
is, the quicker this will happen;
fully depress the clutch pedal,
without touching the accelerator;
turn the ignition key to AVV as soon
as warning light
switches off.
Waiting too long will waste the heating
work carried out by the glow plugs.
Release the key as soon as the engine
starts.
IMPORTANT With the engine cold, the
accelerator pedal must be fully released
when you turn the ignition key to AVV.
If the engine does not start at the
first attempt, return the ignition key to
STOP before repeating the starting
procedure.
If, when the ignition key is at MAR the
warning light remains lit, turn the
key to STOP and then back to MAR; if
the warning light remains lit, try with the
other keys provided with the vehicle. If
you still cannot start the engine, contact
a Fiat Dealership.
124
STARTING AND DRIVING

If the vehicle is parked on a steep
slope, it is advisable to block the
wheels with a wedge or stone.
To prevent draining the battery, do not
leave the ignition key turned to MAR.
Always remove the key when you leave
the vehicle.
Never leave children unattended in the
vehicle. Always remove the ignition
key when leaving the vehicle, and take
it with you.
WARNING
96)The vehicle should be secured after
several clicks of the lever. If it is not,
contact a Fiat Dealership to have it
adjusted.
USING THE
GEARBOX
To engage the gears, depress the
clutch pedal fully and shift the gear
lever A-fig. 127 into the required
position (the diagram is shown on the
gear knob fig. 141).
IMPORTANT Reverse may only be
engaged when the vehicle is at a
standstill. With the engine running, wait
for at least 2 seconds with the clutch
pedal fully pressed before engaging
reverse to prevent damage to the gears
and grating.
To engage reverse R from neutral, lift
ring B under the knob and at the same
time move the gear lever to the right
and then backwards (as shown in the
diagram).
97)
21)
WARNING
97)Depress the clutch pedal fully to
change gear correctly. Therefore, the floor
area underneath the pedal unit must not
be obstructed in any way. Ensure that the
floor mat is always laid flat and does not
interfere with use of the pedals.
WARNING
21)Do not drive with your hand resting on
the gear lever as the force exerted, even
if slight, could lead over time to premature
wear of the internal gearbox components.
The clutch pedal should be used only
for gear changes. Do not drive with your
foot resting on the clutch pedal, however
lightly. For versions/markets where
provided, the electronic clutch control
could cut in by interpreting the incorrect
driving style as a fault.
140F0V0087
141F0V0069
126
STARTING AND DRIVING

START&STOP
SYSTEM
IN BRIEF
The Start&Stop device automatically
stops the engine each time the
vehicle is stationary and starts it
again when the driver wants to move
off.
This improves the efficiency of the
vehicle by reducing fuel consumption,
the emission of harmful gases and
noise pollution.
OPERATING MODE
Engine stopping mode
WITH MANUAL GEARBOX
With the vehicle stationary, the engine
stops with the gearbox in neutral and
the clutch pedal released.
WITH ROBOTIZED GEARBOX
The engine cuts out if the vehicle stops
with the brake pedal pressed.
This condition can be maintained even
if the brake pedal is not depressed, if
the gear lever is in position N.NOTE: The engine can only be stopped
automatically after a speed of about
10 km/h is reached, to prevent the
engine from being repeatedly stopped
when driving at walking pace.
The engine being stopped is signalled
by the fig. 142 icon on the display,
depending on the trim level.
Engine restarting mode
WITH MANUAL GEARBOX
Depress the clutch pedal to restart the
engine.
WITH ROBOTIZED GEARBOX
If the gear lever is in position N, place it
in any other gear, otherwise release
the brake pedal or move the gear lever
to (+), (–) or R.MANUAL ACTIVATION
AND DEACTIVATION
The device can be activated/
deactivated via button A fig. 143
located to the side of the handbrake.
The deactivation is signalled when
the LED on the button switches on. In
addition, on the versions where
provided, additional information
concerning the deactivation or
activation of the Start&Stop is given
through a message in the display.
142F0V0040
143F0V0514
127

ENGINE STOPPING
FAILURE CONDITIONS
With the device activated, for reasons
of comfort, limiting emissions and
safety, the engine does not stop in
certain conditions, including:
engine still cold;
particularly cold external
temperatures, if the corresponding
indication is provided;
battery not sufficiently charged;
particulate filter regeneration in
progress (diesel engines only);
driver's door not shut;
driver's seat belt not fastened;
reverse gear engaged (for example,
for parking manoeuvres);
automatic climate control, if a
suitable thermal comfort level has not
yet been reached or MAX-DEF function
activation;
during the first period of use, to
initialise the system.
In the above cases, the warning light
flashes fig. 103 and, where available,
there is a message in the display.RESTARTING
CONDITIONS
For reasons of comfort, limiting harmful
emissions and safety purposes, the
power unit can restart automatically
without any action by the driver if
certain conditions are met, including:
battery not sufficiently charged;
reduced braking system vacuum
(e.g. if the brake pedal is pressed
repeatedly);
vehicle in motion (e.g. when driving
on roads with a gradient);
stopping the engine through the
Start&Stop system for more than about
three minutes.
automatic climate control system for
adjusting the thermal comfort level or
to enable MAX-DEF function.
With a gear engaged, the engine can
be automatically restarted only by
fully depressing the clutch pedal. The
driver is asked to perform this operation
through the warning light flashing in
the instrument panel fig. 103 and,
where provided, the message in the
display.N.B.: If you stall the engine, for example
by releasing off the clutch pedal quickly
when in gear, if the Start&Stop system
is activated, the engine can be
restarted by fully depressing the clutch
pedal or by putting the gear lever into
neutral.
N.B.: If the clutch is not depressed
when the three minutes have elapsed
since the engine was stopped, the
engine can only be restarted using the
key.
SAFETY FUNCTIONS
In engine cut-out conditions through
the Start&Stop system, if the driver
unfastens his/her seat belt and opens
the driver's door or the passenger door,
the engine can be restarted only by
using the key.
The driver is notified of this condition by
a buzzer, through the fig. 142 warning
light flashing in the instrument panel
and, where provided, by a message in
the display.
128
STARTING AND DRIVING

Storing vehicle speed
Proceed as follows:
turn ring nut A fig. 148 to ON and
press the accelerator pedal so that the
vehicle reaches the desired speed;
move the stalk upwards (+) for at
least one second, then release it: the
vehicle speed is memorised and you
can therefore release the accelerator
pedal.
If necessary (when overtaking for
instance) acceleration is possible by
simply pressing the accelerator pedal:
releasing the accelerator pedal, the
vehicle will return to the speed
memorised previously.Restoring the stored
speed
If the device has been deactivated, for
example by depressing the brake or
clutch pedal, the stored speed can be
restored as follows:accelerate progressively until a
speed close to that stored is reached;
engage the gear selected at the time
that the speed was stored;
press button B fig. 148.
Increasing the stored
speed
This can be done in two ways:
by pressing the accelerator and
memorizing the new speed reached;
or
by moving the stalk upwards (+).
Each operation of the stalk will
correspond to a slight increase in
speed of about 1 km/h, while keeping
the stalk upwards will increase the
speed continuously.Reducing the stored
speed
This can be done in two ways:
by deactivating the device and then
storing the new speed
or
by moving the stalk downwards (-)
until the new speed, which will
automatically remain memorised, is
reached.
Each movement of the stalk will
correspond to a slight reduction in
speed of about 1 km/h, while keeping
the stalk held downwards will decrease
the speed continuously.
Deactivating the device
The device can be switched off by the
driver in the following ways:
by turning ring nut A to the OFF
position;
if the engine is stopped (leaving the
stalk ring nut at ON), when the ignition
key is next turned to ON, Cruise
Control will be activated automatically.
148F0V0092
134
STARTING AND DRIVING

Deactivating the
function
The device can be switched off by the
driver in the following ways:
by pressing the brake pedal when
the device is adjusting the speed:
by pressing the clutch pedal when
the device is adjusting the speed;
by pressing button B fig. 148 when
the device is adjusting the speed (for
versions/markets, where provided);
by pressing the accelerator pedal (in
this case the system is not actually
turned off but the acceleration request
takes priority; the cruise control remains
activated, without the need to the
press button B fig. 148 to restore the
previous conditions once the
acceleration is over).
The device is automatically switched off
in the following cases:
if the ABS or ESC systems intervene
with the vehicle speed below the
set limit
in the event of system failure.
WARNING
112)When travelling with the device active,
never move the gear lever to neutral.
113)In the event of device faults or failures,
turn the ring nut A to OFF and contact a
Fiat Dealership.
TRACTION PLUS
SYSTEM
(for versions/markets, where provided)
Traction Plus is a driving aid, useful
for setting off in poor grip conditions
(snow, ice, mud, etc.) which allows the
drive force to be distributed in the
best way over the front axle when one
wheel is slipping.
Traction Plus acts by braking the
wheels with poor grip (or those slipping
more than the others), thereby
transferring the drive force to those
which have greater grip on the ground.
This function can be activated manually
by pressing the A fig. 149 button on
the control panel and operates under
50 km/h. When this speed is exceeded,
it is automatically deactivated and it is
reactivated again when the speed
falls below 50 km/h.
149F0V0575
135

SAVING FUEL
Some useful tips are given below for
fuel saving and reducing harmful
emissions of CO2 and other pollutants
(nitrogen oxides, unburnt
hydrocarbons, Particulate Matter (PM),
etc.).
PRACTICAL ADVICE FOR
REDUCING FUEL
CONSUMPTION AND
HARMFUL EMISSIONS
Vehicle conditions
Have checks and adjustments for
vehicle maintenancecarried out
in accordance with the “Scheduled
servicing plan”.
Checktyrepressure regularly, at
least once every four weeks.
Excessively low pressures will increase
consumption because rolling resistance
will be higher. In addition, this wears
the tyre more quickly and impairs
performance.
Only usesnow tyreswhen the
weather conditions make them
absolutely necessary. They increase
consumption and noise.
Do not travel witha heavy load: the
weight of the vehicle (especially when
driving in town) and its geometry greatly
affect fuel consumption and stability.
Removeroof racks or ski racks
after use. These accessories reduce the
vehicle's aerodynamic penetration and
have a negative effect on fuel
consumption.
When transporting particularly large
objects, use atrailerif possible.
Use the vehicle's air vents if
possible: travelling with the windows
open impairs aerodynamics.
Use electrical devices only for the
amount of time needed. The vehicle’s
heated rear window, additional
headlights, screen wipers and heater
fan require a considerable amount
of energy; this increases fuel
consumption (by up to +25% in an
urban cycle).
Air conditioning leads to higher fuel
consumption (on average up to +30%).
If the temperature outside is not too
extreme, try and use the air vents.
Driving style
Afterstarting the engineyou
should drive away immediately and
slowly, avoiding high revs. Do not warm
up the engine at low or high revs when
the vehicle is stationary; this causes
the engine to warm up more slowly,
thereby increasing fuel consumption,
emissions and mechanical component
wear.
Avoidpointless actionssuch as
revving up when at traffic lights or
before stopping the engine. The latter
action, like double-declutching, is
unnecessary and causes increased fuel
consumption and pollution.
Gear selection:select a high gear
as soon as possible (taking into
account normal engine operation and
traffic conditions) without pushing
the engine to high revs during
the intermediate gears. Using low gears
at high revs to get lively acceleration
increases fuel consumption, harmful
emissions and engine wear.
Vehicle speed:fuel consumption
increases exponentially as the speed of
the vehicle increases. Keep your speed
moderate and as even as possible,
avoiding unnecessary braking and
acceleration, which cause excessive
fuel consumption and increased
emissions. Keeping a safe distance
from the vehicle in front helps to
maintain a steady speed.
Acceleration:accelerating violently
severely affects consumption and
emissions. Acceleration should be
gradual and should not exceed the
maximum engine torque rate.
139

for vehicles with alloy rims take the
adapter D fig. 195 and fit the plastic
spacer C between the spring and the
flange of the bracket. The plastic fin
must be directed downwards and
perfectly coincide with the flange cut
part;
fit the bracket E fig. 196 in the
adapter D, fit the pin in the hole and
fasten by the knob F;
position the wheel vertically and rest
the fitted adaptor on the inside of the
rim, then using the screws provided fix
the wheel to the adaptor, using the
socket wrench for the wheel nuts G fig.
197. Tighten the screws with the wheel
removal wrench.
NOTE Use the spare wheel covering
bag to protect the replaced alloy wheel.
Check that the position of the
replaced wheel under the platform is
correct (the lifting system is equipped
with a clutch to limit the end of the
stroke, incorrect positioning may
jeopardise safety;)
put the jack and the tools back in
the dedicated tool bag;
reposition the tool bag behind the
left side seat (Cargo versions) or, resting
the bottom of the bag against the side
panel, in the compartment inside the
rear right side (Doblò/Doblò Combi
versions).
WARNING
125)The spare wheel (where provided) is
specifically for your vehicle. Therefore, it
must not be used on other models. Do not
use spare wheels of other models on
your vehicle. The spare wheel must be
used only in an emergency. Use of the
spare wheel must kept to the minimum
necessary.
194F0V0194
195F0V0214
196F0V0215
G
197F0V0216
161

Thousands of kilometres 30 60 90 120 150 180
Months 24 48 72 96 120 144
Check handbrake lever travel and adjust, if necessary●●●●●●
Check exhaust emissions/smokiness●●●●●●
Inspect the conditions of toothed timing drive belt●●
Spark plug replacement (*)●●●●●●
Replace accessory drive belt/s●
Replace the toothed timing drive belt (**)●
Replace air cleaner cartridge●●●●●●
Check and, if necessary, top up fluid levels (brakes/hydraulic
clutch, windscreen washer, battery, engine cooling, etc.)●●●●●●
Check operation of engine management systems (using diagnosis
socket)●●●●●●
Check cleanliness of sliding side door lower guides (or every 6
months)●●●●●●
(*) For 1.4 Turbo Petrol versions, in order to guarantee correct operation and prevent serious damage to the engine, it is essential to observe the following: only use
spark plugs specifically certified for these engines; all spark plugs should be of the same type and brand (see the “Engine” paragraph in the "Technical
Specifications" section); strictly comply with the replacement intervals in the Scheduled Servicing Plan; you are advised to contact a Fiat Dealership to have plugs
replaced.
(**) Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town use, long periods of idling) or at least
every 5 years.
172
SERVICING AND CARE