engine coolant FIAT DUCATO 2006 Owner handbook (in English)

14
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
INSTRUMENT PANEL
Versions with digital display
ASpeedometer (speed indicator)
BDigital display
CRev counter
DEngine coolant temperature gauge and
excessive temperature warning light
EFuel level gauge with reserve warning
light
Versions with multifunction display
ASpeedometer (speed indicator)
BMultifunction display
CRev counter
DEngine coolant temperature gauge and
excessive temperature warning light
EFuel level gauge with reserve warning
light
F0N0008m
fig. 10
F0N0010m
fig. 11

16
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
FUEL LEVEL GAUGE fig. 14
This shows the amount of fuel left in the
fuel tank.
Etank empty.
Ffull tank.
The warning light Aturns on to indicate
that approximately 10/12 litres (according
to versions) of fuel are left in the tank.
Do not travel with the fuel tank almost
empty: the gaps in fuel delivery could dam-
age the catalyst.
IMPORTANT The needle sets to Ewith
warning light Aflashing to indicate that the
system is failing. In this event contact Fiat
Dealership to have the system checked.
IMPORTANT Do not turn the supple-
mentary heater (Webasto) on, under fu-
el reserve conditions.ENGINE COOLANT
TEMPERATURE GAUGE fig. 15
This shows the temperature of the engine
coolant fluid and begins working when the
fluid temperature exceeds approx. 50°C.
Under normal conditions, the needle
should hover around the middle of the
scale according to the working conditions.
CLow engine coolant temperature.
HHigh engine coolant temperature.The turning on of the warning light B(on
certain versions with a message on the
multifunction display) indicates that the
coolant fluid temperature is too high; in
this case, stop the engine and contact a Fi-
at Dealership.
fig. 14F0N0014mfig. 15F0N0015m
If the needle reaches the red
area, stop the engine imme-
diately and contact a Fiat
Dealership.

52
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SELF-STANDING
SUPPLEMENTARY
HEATER
(where provided)
Fiat Ducato can be equipped, upon re-
quest, with two different self-standing
heaters: one is totally automatic whereas
the other is programmable.
AUTOMATIC VERSION
The supplementary heater will activate au-
tomatically with engine turned on and
proper engine coolant and outside tem-
perature conditions. Deactivation is always
automatic.PROGRAMMABLE VERSION
The supplementary heater is totally inde-
pendent from the engine and can be used
to:
❒heat the passenger compartment
when the engine is off;
❒defrost the windows;
❒heat the engine coolant and conse-
quently the engine before starting.The system consists of:
❒diesel burner to heat coolant with ex-
haust fume muffler;
❒metering pump connected to the ve-
hicle fuel pipes to feed the burner;
❒heat exchanger connected to the en-
gine cooling system pipes;
The heater burns fuel in the
same way as the engine,
though, of course, to a lesser degree
and therefore to avoid intoxication
and suffocation, never use the sup-
plementary heater in closed areas,
garages or workshops not equipped
with specific exhaust evacuation de-
vices even for short periods of time.
WARNING

53
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
In cold weather, the supplementary heater
warms and circulates constant tempera-
ture fluid in the engine cooling system for
the time required to ensure optimal en-
gine ignition and passenger compartment
temperature conditions.
The heater can be started automatically
(programmed by means of the digital
timer) or manually by pressing the “heat
now” button on the timer.
When the heater is turned on (automat-
ically or manually), the electronic control
unit operates the fluid circulation pump
and safely ignites the burner according to
preset and controlled modes.
❒control unit connected to the
heater/ventilation unit for automatic
operation;
❒electronic control unit to check and
adjusted the integrated heater burner;
❒digital timer A-fig. 45to start the
heater manually or to program staring
time.The electronic control unit also controls
the circulation pump delivery in order to
reduce initial heating time. When the sys-
tem is operating, the control unit operates
the heater unit fan to the second speed.
Thermal power is adjusted automatically
by the control unit according to the en-
gine coolant temperature.
fig. 45F0N0150m

54
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IMPORTANT The heater is equipped with
a thermal switch which cuts off the heater
in the event of overheating caused by low
or leaking coolant. In this case, press the
program selection button to start the
heater again after repairing the cooling sys-
tem fault and/or topping up the fluid.
The heater can turn itself off after engine
ignition or if the flame goes out. In this
case, turn the heater off manually and at-
tempt to turn it back on again. If you can-
not turn the heater on, contact a Fiat
Dealership.Turning the heater on
To obtain max. performance from the
heater unit check that he heating/ventila-
tion unit knob is turned to “warm air”.
Digital timer fig. 46
1) Heater cycle warning light
2) Display light
3) Clock pre-set recall number
4) Clock button
5) Hour “forward” button
6) Program selection button
7) Hour “back” button
8) Heat now button
9) Display/adjust time warning light
fig. 46F0N0151m

57
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
❒Always remember to turn the heater
off when refuelling or standing in ser-
vice stations to avoid fires and explo-
sions.
❒Do not park the vehicle over inflam-
mable material such as paper, dry grass
or leaves: fire risk!
❒The temperature near the heater must
never exceed 120°C (e.g. during paint-
ing operations in a workshop oven).
Higher temperatures could damage
the electronic control unit compo-
nents.
❒When the engine is off, the heater takes
power from the battery: it is conse-
quently important to run the engine for
a certain period of time in order to re-
store the battery charge.
❒Follow the prescriptions in section
“Vehicle maintenance” at paragraph
“Engine coolant level” to check the
coolant level. The coolant in the cir-
cuit must contain at least 10% an-
tifreeze fluid.
❒Maintenance and repairs must always
be carried out by a Fiat Dealership and
only genuine spare parts must be used.
MAINTENANCE
Have the heater checked at a Fiat Deal-
ership periodically (always before winter).
This will ensure safe and cheap running
and long appliance life.
The heater burns fuel in the
same way as the engine,
though, of course, to a lesser degree
and therefore to avoid intoxication
and suffocation, never use the sup-
plementary heater in closed areas,
garages or workshops not equipped
with specific exhaust evacuation de-
vices even for short periods of time.
WARNING

117
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
If the engine does not start at the first at-
tempt, return the ignition key to STOP
before repeating starting.
If, when the ignition key is at MAR, the in-
strument panel warning light
Yremains
lit together with warning light
mturn
the key to STOPand then back to MAR;
if the warning lights remain on, try with
the other keys provided with the vehicle.
IMPORTANT If the instrument panel
warning light
Ystays on glowing steadi-
ly, contact immediately Fiat Dealership.
IMPORTANT Never leave the ignition key
to MARwhen the engine is off.
The warning light
mwill
flash for 60 seconds at start-
up or during prolonged crank-
ing to indicate a fault in the
glow plug heating system. You can use
the vehicle as usual if the engine starts
but you should contact Fiat Dealership
as soon as possible.
HOW TO WARM UP THE
ENGINE AFTER IT HAS JUST
STARTED
Proceed as follows:
❒drive off slowly, letting the engine turn
at medium revs. Do not accelerate
abruptly;
❒do not drive at full performance for
the initial kilometres. Wait until the
coolant temperature gauge starts
moving.
Remember that the servo-
brake and power steering are
not operational until the en-
gine has been started, there-
fore much effort than usual is required
on the brake pedal and steering wheel.
Never bump start the engine
by pushing, towing or coast-
ing downhill as this could
cause fuel to flow into the
catalytic exhaust system and damage
it beyond repair.
STOPPING THE ENGINE
Turn the ignition to STOPwhile the en-
gine is idling.
IMPORTANT After a taxing drive, you
should allow the engine to “catch its
breath” before turning it off by letting it
idle to allow the temperature in the en-
gine compartment to fall.
A quick burst on the acceler-
ator before turning off the en-
gine serves absolutely no
practical purpose, it wastes
fuel and is damaging especially to tur-
bocharged engines.

127
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS ...................................................... 128
LOW BRAKE FLUID.............................................................. 128
HANDBRAKE ON ................................................................. 128
AIR BAG FAILURE ................................................................. 129
ENGINE COOLANT
HIGH TEMPERATURE .......................................................... 129
LOW BATTERY CHARGE .................................................. 130
LOW ENGINE OIL PRESSURE........................................... 130
EXHAUSTED OIL ................................................................. 130
INCOMPLETE DOOR LOCKING..................................... 131
SEAT BELTS NOT FASTENED ........................................... 131
EBD SYSTEM FAILURE ......................................................... 131
INJECTION SYSTEM FAILURE .......................................... 132
FRONT PASSENGER AIR BAG DEACTIVATED .......... 132
ABS SYSTEM FAILURE .......................................................... 132
FUEL RESERVE......................................................................... 132
GLOW PLUG WARMING ................................................. 133
GLOW PLUG WARMING FAILURE ................................ 133
WATER IN DIESEL FUEL FILTER ..................................... 133
VEHICLE PROTECTION SYSTEM FAILURE
FIAT CODE ............................................................................. 133
EXTERNAL LIGHTS FAILURE ............................................ 134
REAR FOGLIGHTS ................................................................ 134
GENERIC FAILURE INDICATION .................................. 134
ESP - ASR SYSTEM FAILURE .............................................. 135
DIESEL PARTICULATE FILTER CLOGGED ................... 135BRAKE PAD WEAR .............................................................. 135
HILL HOLDER FAILURE ..................................................... 135
PARKING SENSOR FAILURE ............................................. 136
SIDELIGHTS AND LOW BEAMS ...................................... 136
FOLLOW ME HOME ............................................................ 136
FRONT FOG LIGHTS ........................................................... 136
LEFT-HAND DIRECTION INDICATOR ........................ 136
RIGHT-HAND DIRECTION INDICATOR .................... 137
CRUISE CONTROL ............................................................. 137
MAIN BEAM HEADLIGHTS ................................................ 137
ASR SYSTEM ........................................................................... 137
POWER STEERING FAILURE ............................................. 137
POSSIBLE PRESENCE OF ICE ON THE ROAD ............ 138
LIMITED RANGE ................................................................... 138
SPEED LIMIT EXCEEDED ................................................... 138
ENGINE COOLANT LEVEL................................................. 138
SCHEDULED SERVICING ................................................... 138
SELF-LEVELLING SUSPENSIONS FAILURE .................... 138
AUTOMATIC TRANSMISSION FAILURE/
MAX. GEARBOX OIL TEMPERATURE ........................... 138
W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E
S S

129
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
AIR BAG FAILURE
(red)
Turning the ignition key to
MARthe warning light turns on, but it
should go off after few seconds.
The warning light stays on glowing steadi-
ly if there is a failure in the air bag system.
On certain versions the dedicated message
is displayed.
¬If when turning the ignition
key to MAR, the warning
light ¬does not turn on or stays on
when travelling there could be a fail-
ure in safety systems; in this event air
bags or pretensioners could not trig-
ger in case of impact or, in a minor
number of cases, they could trigger
accidentally. Contact Fiat Dealership
immediately to have the system
checked.
WARNING
The failure of the warning
light ¬(warning light off) is
also indicated by the flashing for
more than the normal 4 seconds of
the passenger’s front air bag deacti-
vated warning light F.
WARNING
HIGH TEMPERATURE
ENGINE COOLANT
FLUID (red)
Turning the ignition key to MARthe
warning light turns on, but it should go off
after few seconds.
The warning light turns on when the en-
gine is overheated.
If the warning light comes on, proceed as
follows:
❒normal driving conditions: stop
the vehicle, switch off the engine and
check whether the water level in the
reservoir is not below the MIN mark.
Otherwise wait for few seconds to al-
low the engine cooling, then open
slowly and carefully the cap, top up
coolant and check whether its level is
falling between MIN and MAX marks
in the reservoir. Check visually any
leak. If, when restarting, the warning
light comes on again, contact a Fiat
Dealership.
ç

130
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
LOW ENGINE OIL
PRESSURE (red)
EXHAUSTED OIL (red)
(where provided)
Low engine oil pressure
Turning the ignition key to MARthe
warning light turns on, but it should go out
as soon as the engine is started.
On certain versions the dedicated message
is displayed.
v
If the warning light v
turns on when the vehicle is
travelling (on certain versions to-
gether with the message on the dis-
play) stop the engine immediately
and contact a Fiat Dealership.
WARNING
❒heavy duty(e.g.: towing trailer uphill
of fully laden vehicle): decrease speed,
if the warning light stays on, stop the
vehicle. Wait for 2 or 3 minutes leav-
ing the engine on and slightly acceler-
ated to further activate the circulation
of the coolant fluid, then switch the
engine off. Check proper coolant lev-
el as described previously.
IMPORTANT Under severe use of the ve-
hicle, keep the engine on and slightly ac-
celerated for few minutes before switch-
ing it off.
On certain versions the dedicated message
is displayed.
LOW BATTERY
CHARGE (red)
Turning the ignition key to
MARthe warning light turns on, but it
should go out as soon as the engine is
started (with the engine running at idle
speed a brief delay in going out is allowed).
If the warning light stays on glowing steadi-
ly or flashing: contact immediately Fiat
Dealership.
w
Exhausted oil
The warning light with turn on flashing to-
gether with the message on the display
(where provided) when the system de-
tects that the engine oil is exhausted.After the first indication, at each engine
starting the warning light vwill go on
flashing for about 60 seconds and then
every 2 hours until oil is changed.
If warning light vflash-
es, contact Fiat Dealership
immediately to have oil changed and
instrument panel warning light turned
off.
WARNING