maintenance schedule FIAT DUCATO 2006 Owner handbook (in English)

ELECTRICAL ACCESSORIES
If, after buying the vehicle, you decide to add electrical accessories (that will gradually drain the battery), visit a Fiat
Dealership. They can calculate the overall electrical requirement and check that the vehicle’s electric system can
support the required load.
CODE card
Keep the code card in a safe place, not in the vehicle. You should always keep the electronic code written on the
CODE card with you.
SCHEDULED SERVICING
Correct maintenance of the vehicle is essential for ensuring it stays in tip-top condition and safeguards its safety fea-
tures, its environmental friendliness and low running costs for a long time to come.
THE OWNER’S MANUAL CONTAINS…
… information, tips and important warnings regarding the safe, correct driving of your vehicle, and its maintenance.
Pay particular attention to the symbols
"(personal safety) #(environmental protection) !(vehicle wellbeing).


17
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
ENGINE OIL LEVEL GAUGE
This gauge shows the engine oil level.
Versions with digital display
Turning the ignition key to MAR, the dis-
play will show the engine oil amount by
displaying five symbols.
F0N1017g
Few seconds after, engine oil amount sym-
bols will disappear from the display, and:
❒if scheduled servicing interval is near
to come, the display will show the dis-
tance to cover and the instrument
panel warning light õwill turn on.
When reaching the scheduled servic-
ing interval the display will show some
dashes.
❒then, if engine oil change interval is
near to come, the display will show on
the top of the screen the distance to
cover to next oil change together with
message “OIL” displayed on the bot-
tom of the screen. When reaching the
scheduled servicing interval the display
will show five dashes.
Versions with multifunction display
Turning the ignition key to MARthe dis-
play will show the oil level by the turning
on/off of five symbols.
F0N1018g
Partial gradual turning off of the symbols
indicates oil decrease.
When the oil level falls below the preset
limit the display will show the dedicated
message to warn the driver that topping
up is required.
IMPORTANT Proper engine oil level shall
however be checked by means of the dip-
stick (see paragraph “Checking levels” in
section “Vehicle maintenance”).
Few seconds after, engine oil amount sym-
bols will disappear from the display, and:
❒if scheduled servicing interval is near
to come, the display will show the dis-
tance to cover and symbol õ. When
reaching the scheduled servicing in-
terval the display will show a dedicat-
ed message.
❒then, if engine oil change interval is
near to come, the display will show
the distance to cover to next oil
change. When reaching the scheduled
servicing interval the display will show
a dedicated message. Partial gradual turning off of the symbols
indicates oil decrease.
If the oil level falls below the preset limit
(topping up is therefore required), the five
dashes will start flashing on the display.
IMPORTANT Proper engine oil level shall
however be checked by means of the dip-
stick (see paragraph “Checking levels” in
section “Vehicle maintenance”).

31
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
Adjusting the button volume
(Button Vol.)
With this function the volume of the
roger-beep accompanying the activation
of buttons MODE, ▲and ▼can be ad-
justed according to 8 levels.
To adjust the volume proceed as follows:
– briefly press button MODE: the previ-
ously set volume “level” will flash on the
display;
– press button ▲or ▼for setting;
– briefly press button MODEto go back
to the menu screen or press the button
for long to go back to the standard screen
without storing settings.S.B.R. buzzer reactivation
(Belt Buzzer)
This function can be only displayed after
Fiat Dealership has deactivated the S.B.R.
system (see paragraph “S.B.R. system” in
section “Safety devices”).
Scheduled Servicing (Service)
Through this function it is possible to dis-
play information connected to proper ve-
hicle servicing.
Proceed as follows:
– briefly press button MODE: service in
km or mi, according to previous setting,
will be displayed (see paragraph “Units”);
– briefly press button MODEto go back
to the menu screen or press the button
for long to go back to the standard screen.NoteThe “Service schedule” plans dif-
ferent service intervals according to en-
gine models; service interval is displayed
automatically, with the ignition key at
MAR, starting from 2,000 km (or 1,240
mi) from this deadline and it is shown again
every 200 km (or 124 mi). Oil change
warning messages are displayed in the
same way. Use buttons ▲and ▼to dis-
play alternately service schedule info and
engine oil change info. Below 200 km ser-
vicing indications are displayed more fre-
quently. Service indications will be dis-
played in km or mi according to previous
unit setting. When a programmed main-
tenance interval (coupon) is near to come,
turning the ignition key to MAR, the dis-
play will show the message “Service” fol-
lowed by the number of km/mi to go be-
fore vehicle servicing. Contact a Fiat Deal-
ership to carry out any service operation
provided by the “Service schedule” and to
reset the display.

127
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS ...................................................... 128
LOW BRAKE FLUID.............................................................. 128
HANDBRAKE ON ................................................................. 128
AIR BAG FAILURE ................................................................. 129
ENGINE COOLANT
HIGH TEMPERATURE .......................................................... 129
LOW BATTERY CHARGE .................................................. 130
LOW ENGINE OIL PRESSURE........................................... 130
EXHAUSTED OIL ................................................................. 130
INCOMPLETE DOOR LOCKING..................................... 131
SEAT BELTS NOT FASTENED ........................................... 131
EBD SYSTEM FAILURE ......................................................... 131
INJECTION SYSTEM FAILURE .......................................... 132
FRONT PASSENGER AIR BAG DEACTIVATED .......... 132
ABS SYSTEM FAILURE .......................................................... 132
FUEL RESERVE......................................................................... 132
GLOW PLUG WARMING ................................................. 133
GLOW PLUG WARMING FAILURE ................................ 133
WATER IN DIESEL FUEL FILTER ..................................... 133
VEHICLE PROTECTION SYSTEM FAILURE
FIAT CODE ............................................................................. 133
EXTERNAL LIGHTS FAILURE ............................................ 134
REAR FOGLIGHTS ................................................................ 134
GENERIC FAILURE INDICATION .................................. 134
ESP - ASR SYSTEM FAILURE .............................................. 135
DIESEL PARTICULATE FILTER CLOGGED ................... 135BRAKE PAD WEAR .............................................................. 135
HILL HOLDER FAILURE ..................................................... 135
PARKING SENSOR FAILURE ............................................. 136
SIDELIGHTS AND LOW BEAMS ...................................... 136
FOLLOW ME HOME ............................................................ 136
FRONT FOG LIGHTS ........................................................... 136
LEFT-HAND DIRECTION INDICATOR ........................ 136
RIGHT-HAND DIRECTION INDICATOR .................... 137
CRUISE CONTROL ............................................................. 137
MAIN BEAM HEADLIGHTS ................................................ 137
ASR SYSTEM ........................................................................... 137
POWER STEERING FAILURE ............................................. 137
POSSIBLE PRESENCE OF ICE ON THE ROAD ............ 138
LIMITED RANGE ................................................................... 138
SPEED LIMIT EXCEEDED ................................................... 138
ENGINE COOLANT LEVEL................................................. 138
SCHEDULED SERVICING ................................................... 138
SELF-LEVELLING SUSPENSIONS FAILURE .................... 138
AUTOMATIC TRANSMISSION FAILURE/
MAX. GEARBOX OIL TEMPERATURE ........................... 138
W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E
S S

138
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
AUTOMATIC
TRANSMISSION
FAILURE/MAX.
GEARBOX OIL
TEMPERATURE
(where provided) (red)
Turning the ignition key to MAR, the
warning light shall turn on but it should
turn off a few seconds later.
The warning light turns on flashing (to-
gether with the message on the display and
the buzzer) when the gearbox is failing.
The warning light turns on glowing steadi-
ly (together with the message on the dis-
play and the buzzer) when the automatic
transmission oil is too hot. SCHEDULED
SERVICING
(where provided)
This warning light turns on to in-
dicate servicing and it will stay on glowing
steadily until reaching the deadline. The
warning light will turn off after carrying out
servicing at Fiat Dealership or after 1000
km at servicing deadline.SELF-LEVELLING
SUSPENSIONS
FAILURE
(where provided) (red)
Turning the ignition key to MARthe
warning light shall turn on but it should
turn off a few seconds later.
The warning light will turn on to indicate a
failure at self-levelling suspension system.POSSIBLE PRESENCE OF ICE
ON THE ROAD
(versions with multifunction
display)
This indication starts flashing when the
outside temperature reaches or falls be-
low 3°C to warn the driver of the possi-
ble presence of ice on the road.
The display will show the dedicated mes-
sage.
LIMITED RANGE
(versions with multifunction
display)
The display will show the dedicated mes-
sage to warn the driver that the cruising
range is less than 50 km.
SPEED LIMIT EXCEEDED
The display will show the dedicated mes-
sage when the vehicle exceeds the set
speed limit (see “Multifunction Display” in
section “Dashboard and controls”). ENGINE COOLANT
LEVEL (red)
(where provided)
The warning light turns on when
the coolant level in radiator falls below the
min. level.
n
õ
Œ
t

171
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
SCHEDULED SERVICING ................................................. 172
SERVICE SCHEDULE ............................................................. 173
ROUTINE MAINTENANCE .............................................. 177
HEAVY-DUTY ........................................................................ 177
CHECKING FLUID LEVELS ................................................. 178
AIR FILTER .............................................................................. 184
POLLEN FILTER ..................................................................... 184
BATTERY .................................................................................. 184
WHEELS AND TYRES .......................................................... 187
RUBBER HOSES ...................................................................... 188
WINDSCREEN/REAR WINDOW WIPERS.................... 188
BODYWORK .......................................................................... 190
INTERIORS ............................................................................. 192
V V
E E
H H
I I
C C
L L
E E
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E

172
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEICHLE
MAINTENANCE
IMPORTANT The Programmed Mainte-
nance coupons are specified by the Man-
ufacturer. The failure to have them car-
ried out may invalidate the warranty.
Scheduled Servicing is performed by all Fi-
at Dealership, at pre-established times.
If during each operation, in addition to the
ones programmed, the need arises for fur-
ther replacements or repairs, these may
be carried out only with the explicit agree-
ment of the Customer.IMPORTANT You are advised to contact
Fiat Dealership in the event of any minor
operating faults, without waiting for the
next service coupon.
If your vehicle is used frequently for tow-
ing, the interval between one service
coupon and the other must be reduced.SCHEDULED SERVICING
Correct maintenance is essential for en-
suring long life to your vehicle at top con-
ditions.
This is why Fiat has programmed a series
of checks and maintenance operations
every 40,000/45,000 km according to en-
gine models.
It is however important to remember that
scheduled servicing does not completely
cover all the vehicle requirements: also
in the initial period before 40,000/45,000
km service coupon and later, between one
coupon and another, ordinary care is still
required such as for example routine
check and topping up the level of fluids,
tyre pressure check, etc...

173
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
45 90 135 180 225
●●●●●
●●●●●
●●●●●
●●●●●
●●●●●
●●
●●●●●
●●
●●●●●
●●●●●
●●●●●
●●●●●
SERVICE SCHEDULE (120 Multijet - 130 Multijet)
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction
indicators, hazard lights, boot lights, instrument panel warning lights, etc.)
Check windscreen wiper/washer operation and adjust
nozzles, if required
Check windscreen blade position/wear
Check disk brake pad conditions and wear and front and rear disk brake
pad wear indicator operation (where provided)
Check rear drum brake linings and wear
(where provided)
Sight inspect conditions and soundness:
Sight inspect the conditions of: bodywork, underbody protection, pipes
and hoses (exhaust - fuel - brakes) - Rubber parts (boots - sleeves -
bushes, etc.) - Brake and fuel system hoses
Sight inspect accessory drive belt conditions/tension
(excluding engines provided with automatic tighteners)
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Check cleanness of locks and lever cleanness and lubrication
Change engine oil and oil filter

175
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
40 80 120 160 200
●●●●●
●●●●●
●●●●●
●●●●●
●●●●●
●●
●●●●●
●●
●●●●●
●●●●●
●●●●●
●●●●●
●●●●●
SERVICE SCHEDULE (100 Multijet)
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check electric system operation (headlights, direction indicators,
hazard lights, boot light, instrument panel warning lights, etc.)
Check windscreen washer/wiper operation, adjust nozzles
if required
Check windscreen blade position/wear
Check disk brake pad conditions and front and rear disk brake
pad wear indicator operation (where provided)
Check rear drum brake linings and wear
(where provided)
Sight inspect conditions and soundness:
Sight inspect the conditions of: bodywork, underbody protection,
pipes and hoses (exhaust - fuel - brakes), Rubber parts (boots - sleeves -
bushes - etc.) - Brake and fuel system hoses
Sight inspect accessory drive belt conditions
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Check cleanness of locks and lever cleanness and lubrication
Change engine oil and oil filter
Change fuel filter

177
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
HEAVY-DUTY
Should prevailing use of the vehicle be un-
der one of the following specially heavy
conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. door-to-
door deliveries) or in case of a long
term inactivity;
❒driving in the city;
carry out the following checks more fre-
quently than required in the Service
Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubri-
cation;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel - brakes), rub-
ber parts (boots, sleeves, bushes,
etc.);
❒check battery charge and fluid level
(electrolyte);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
ROUTINE
MAINTENANCE
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒light system operation (headlights, di-
rection indicators, hazard lights, etc.);
❒windscreen wiper/washer operation
and windscreen/rear window blade
position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL
Selenia, products, designed and pro-
duced specifically for Fiat vehicles (see
table “Capacities” in section “Technical
specifications”).