Rear FIAT DUCATO 2008 3.G Workshop Manual

169
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Bulbs Ref. figure Type Power
Main-beam headlights
Dipped beam headlights
Front sidelights
Front fog lights (where provided)
Front direction indicators
Side direction indicators
Rear direction indicators
Side lights
Taillights
Brake lights
Third brake light (additional brake light)
Reversing light
Rear fog lights
Rear fog lights (Heavy-Duty van)
Number plate light
Front ceiling light with movable lens
Rear ceiling light
(*) XL and free time versions
(▼) all other versionsH1
H7
W5W
H1
PY21W
W16WF(*)/WY5W(▼)
PY21W
W5W
P21/5W
P21/5W
P21W
P21W
P21W
P21W
C5W
12V10W
12V10W D
D
A
–
B
A
B
A
B
B
B
–
–
–
A
C
C55W
55W
5W
55W
21W
16W(*)/5W(▼)
21W
5W
5W
5W
21W
21W
21W
21W
5W
10W
10W

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REAR LIGHT UNITS
fig. 28-29-30
The bulbs are arranged inside the light unit
as follows:
Abrake lights/taillights
Bdirection indicators
Creversing lights
Drear fog lights (on Heavy-Duty Van
versions, the reversing lights are built
into the bumpers, see “Heavy-Duty
Van rear fog lights).
fig. 28F0N0086m
To replace a bulb proceed as follows:
❒open the rear swing door and loosen
the two fastening screws A;
❒disconnect the central electric con-
nector B and pull the lens unit out-
wards;
❒loosen the screws using the screw-
driver provided Cand remove the
bulb holder;
❒remove the bulb to replace D, E, For
Gpushing it slightly and turning it
counterclockwise (“bayonet” clamp-
ing) and replace it;
❒refit the bulb holder and tighten the
screws C;
❒reconnect the electric connector B,
suitably refit the unit to the vehicle
body and then tighten the fastening
screws A.
fig. 30F0N0088mfig. 29F0N0087m

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fig. 30aF0N0239mfig. 30bF0N0241mfig. 30cF0N0242m
fig. 30dF0N0243m
On truck and chassis-cab versions:
❒unscrew the four bolts H-fig. 30a and
replace the bulbs:
I: reversing light bulb (left side); revers-
ing light bulb (right side);
L: bulb for side light;
M: bulb for brake light;
N: bulb for turn signal.REAR FOG LIGHTS
(Heavy-Duty Van)
To replace a bulb, proceed as follows:
❒take up position to the rear of the side
bumper;
❒unscrew lower fastening Abetween
the central and side bumper fig. 30b;
❒after removing the tail-light, unscrew
upper fastening B-fig. 30b;
❒unscrew both fastenings Con the rear
side-hinged door side and open the
door slightly fig. 30c;
❒unscrew the three side fastenings D
on the side panel side, which are ac-
cessible after removing the side
moulding fig. 30c. To remove the
moulding, unscrew the three lower
self-tapping bolts and carefully remove
the spring clips to avoid breaking
them. If one or more spring clips
break, they must be replaced;
❒remove the bulb holder unit;
❒turn bulb holder Eanticlockwise (1/8
turn), remove the bayonet bulb by
pressing in slightly and turning anti-
clockwise, then replace fig. 30d.

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THIRD BRAKE LIGHT fig. 31-32
To change the bulb proceed as follows:
❒loosen the two fastening screws A-
fig. 31;
❒remove the lens unit;
❒press the tabs B-fig. 32and remove
the bulb holder;
❒remove the snap-fitted bulb and re-
place it.NUMBER PLATE LIGHT fig. 33
To change the bulb proceed as follows:
❒work in the point shown by the arrow
and remove the lens unit A;
❒change the bulb releasing it from the
side contacts and making sure the new
bulb is correctly fastened between the
contacts;
❒refit the snap-fitted lens unit.fig. 32F0N0142m
fig. 33F0N0089mfig. 31F0N0141mfig. 33aF0N0244m
SIDE LIGHTS (where provided)
To replace a bulb, proceed as follows:
❒for extra-long van:
– unscrew both retaining screws C-
fig. 33aand remove the light;
– remove bulb holder Don the rear
side of the bulb by turning through
1/4 of a turn;
– remove the press-fitted bulb and
replace.
❒for chassis cabs with box:
– remove the bulb holder on the rear
side of the bulb by turning through
1/4 of a turn;
– remove the press-fitted bulb and
replace.

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REAR CEILING LIGHT
To replace the bulbs proceed as follows:
❒work in the points shown by the ar-
rows and remove light D-fig. 36;
❒open the protection lid E-fig. 37;
❒replace bulb F-fig. 37releasing it from
the side contacts making sure that the
new bulb is correctly clamped between
the contacts;
❒re-close the protection lid E-fig. 37
and secure light D-fig. 36into its
housing locking it properly.
fig. 34F0N0090m
fig. 35F0N0091m
fig. 36F0N0092m
fig. 37F0N0093m
IF AN INTERIOR LIGHT
BURNS OUT
For the type of bulb and power rating, see
“When needing to change a bulb”.
FRONT CEILING LIGHT
To replace the bulbs proceed as follows:
❒work in the points shown by the ar-
rows and remove light A-fig. 34;
❒open the protection lid B-fig. 35;
❒replace bulbs C-fig. 35releasing them
from the side contacts; make sure that
new bulbs are correctly clamped be-
tween contacts;
❒re-close the lid B-fig. 35and secure
light A-fig. 34into its housing lock-
ing it properly.

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FUSE SUMMARY TABLE
Fuse box on dashboard
USERSFUSE AMPERE
Right dipped beam headlight F12 7.5
Left dipped beam headlight, Headlight aiming device F13 7.5
Engine compartment fuse box relay, dashboard fuse box relay (+key) F31 7.5
Minibus internal lights (emergency) F32 10
Rear current outlet F33 15
AbsentF34 –
Reversing lights, sevotronic control unit, Water in diesel fuel filter sensor, (+key) F35 7.5
Central door locking (+ battery) F36 15
Brake lights (main), Third brake light, Instrument panel (+key) F37 7.5
Dashboard control unit relay (+ battery) F38 10
EOBD socket, Sound System, A/C control, Alarm, Chronotachograph,
Webasto timer (+battery) F39 10
Left-hand heated window, Driver’s mirror defroster F40 15
Right-hand heated window, Passenger’s mirror defroster F41 15
ABS, ASR, ESP, Brake light control (secondary) (+key) F42 7.5
Windscreen wiper (+key) F43 30
Cigar lighter, Front current outlet F44 20

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USERSFUSE AMPERE
Control on driver’s door, Controls on passenger’s door F45 7.5
AbsentF46 –
Driver’s power window F47 20
Passenger’s power window F48 20
Sound System, Driver’s power window, Dashboard controls,
Alarm control unit, Rain sensor (+key) F49 7.5
Airbag (+key)F50 7.5
A/C control, Cruise control, Chronotachograph (+key) F51 7.5
Optional fuse box relay F52 7.5
Instrument panel, Rear fog lights (+battery) F53 7.5

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USERSFUSE AMPERE
Fuel pump F21 15
E.i. system (primary services) F22 20
ABS solenoid valves F23 30
Automatic transmission 8 (+key) F24 15
Front fog lightsF30 15
Right central post optional fuse box
USERSFUSE AMPERE
AbsentF54 –
Heated seatsF55 15
Rear passenger’s current outlet F56 15
Additional heater under seat F57 10
SidelightsF58 10
Self-levelling suspensions (+battery) F59 7.5
AbsentF60 –
AbsentF61 –
AbsentF62 –
Passenger’s additional heater control F63 10
AbsentF64 –
Passenger’s additional heater fan F65 30

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fig. 49F0N0117m
❒take the screwdriver from the tool
compartment and lever in the point
shown to raise the cap C-fig. 48;
❒Take the tow ring Dfrom the tool
compartment and screw it on the
threaded pin fig. 48.
The rear ring B-fig. 49is to be found in
the point shown in the figure.

189
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VEHICLE
MAINTENANCE
SCHEDULED SERVICING ................................................ 190
SERVICE SCHEDULE........................................................... 191
ROUTINE MAINTENANCE ............................................. 195
HEAVY-DUTY ...................................................................... 195
CHECKING FLUID LEVELS................................................ 196
AIR FILTER ............................................................................ 202
POLLEN FILTER ................................................................... 202
BATTERY................................................................................ 202
WHEELS AND TYRES......................................................... 205
RUBBER HOSES.................................................................... 206
WINDSCREEN/REAR WINDOW WIPERS................... 206
BODYWORK........................................................................ 208
INTERIORS ............................................................................ 210
VV V
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