FIAT DUCATO 244 2005 3.G Owners Manual
Manufacturer: FIAT, Model Year: 2005, Model line: DUCATO 244, Model: FIAT DUCATO 244 2005 3.GPages: 258, PDF Size: 4.05 MB
Page 131 of 258
130GETTING THE BEST OUT OF YOUR VEHICLE
The electrical brake or other device
(electrical winch, etc.) must be pow-
ered directly from the battery by
means of a lead with a cross-section
area not smaller than 2.5 mm
2.
In addition to the electrical connec-
tions, only the power wire for an ad-
ditional electrical brake and for inter-
nal trailer lighting with a power not
exceeding 15W can be connected to
the vehicle’s electrical system.
FITTING DIAGRAM
Van - Panorama - Combi -
Ambulance versions - fig. 11
The body of the tow hitch must be
secured by means of 6 screws in the
points shown Ø(use the left spring
attachment holes replacing the original
screws with other appropriately sized
and resistant screws).
Alternatively, a second tow hitch
with the following elongated dimen-
sions has been homologated:
(1) mm 400
(2) mm 0
fig. 11
F0D0242m
Rear wheel axle
Fully laden
vehicleBall centre
Suspension fastenings
Vehicle centre lineGround
Page 132 of 258
131GETTING THE BEST OUT OF YOUR VEHICLE
Truck and Chassis cab versions -
fig. 12
An additional tow hitch - specific for
chassis cab and truck versions is shown
in fig. 12. The structure Ømust be se-
cured to the points shown with a total
of twelve M 10 screws.
Fit the tow hitch with the light cluster
crossmember in its original position. If
the crossmember has been removed,
replace it with another crossmember
of the same size and resistance.
IMPORTANTFasten a tag in
clearly visible position at the same
height as the tow hitch. This tag is
compulsory. It must be adequately
sized, made of suitable material and
carry the following information:
MAX ADMITTED LOAD ON
HITCH 80 kg.
fig. 12
F0D0243m
Holes to boreHoles to bore
Existing holes
2 shims
Vehicle centre line
2 shims
After assembly, seal the fas-
tening screw holes to pre-
vent exhaust fumes from entering
the vehicle.
WARNING
Page 133 of 258
132GETTING THE BEST OUT OF YOUR VEHICLE
SNOW TYRES
Use snow tyres specified in the
“Snow tyres” table in section “Tech-
nical Specifications”.
Fiat Dealershipwill be happy to
provide advice concerning the most
suitable type of tyre for the customer’s
requirements.
For the type of tyre to be used, in-
flation pressures and the specifications
of snow tyres, follow the instructions
given at paragraph “Wheels” in section
“Technical Specifications”.The winter features of these tyres
are reduced considerably when the
tread depth is below 4 mm. In this
case, they should be replaced.
Due to the snow tyre features, un-
der normal conditions of use or on
long motorway journeys, the perfor-
mance of these tyres is lower than that
of normal tyres.
It is therefore necessary to limit their
use to the purposes for which they are
certified.
IMPORTANT When snow tyres
are used with a max. speed index be-
low the one that can be reached by
the vehicle (increased by 5%), place a
notice in the passenger compartment,
plainly in the driver’s view which states
the max. permissible speed of the
snow tyres (as per EC Directive).All four tyres should be the same
(brand and track) to ensure greater
safety when driving and braking and
better driveability.
Remember that it is inappropriate to
change the direction of rotation of
tyres.
The max. speed for snow
tyres with “Q” marking is
160 km/h. The Road Traffic Code
speed limits must however be al-
ways strictly observed.
WARNING
Page 134 of 258
133GETTING THE BEST OUT OF YOUR VEHICLE
SNOW CHAINS
The use of snow chains is regulated
by the legislation in force in the coun-
try the vehicle is driven in.
The chains may only be applied to
the drive wheel tyres (front wheels).We recommend using Lineaccessori
Fiat snow chains.
Check the tautness of the chains af-
ter driving some twenty to thirty me-
tres.With chains
mounted keep
your speed down.
Do not exceed 50 kph. Avoid
holes in the road; do not mount
steps or kerbs. Do not drive long
stretches of snow-free road with
the chains mounted, as this can
damage the vehicle and the road
surface too.
Versions
11
15
MAXI
Tyres on which
chains can be fitted
195/70 R15C
205/70 R15C
215/70 R15 Camping
205/70 R15C
215/70 R15 Camping
215/75 R16C
205/75 R16C
215/75 R16 CampingTypes of snow chains
to be used
Snow chains with
reduced size with max.
protrusion beyond the
tyre profile of 15 mm
For rim size refer to “Wheels” in section “Technical Specifications”.
Refer to the following table
for information on the
wheels where snow chains can be
fitted. Follow the prescriptions.
WARNING
Page 135 of 258
134GETTING THE BEST OUT OF YOUR VEHICLE
VEHICLE STORAGE
The following precautions should be
taken if the vehicle will not be used for
several months:
– park the vehicle in covered, dry and
if possible well-ventilated premises;
– engage a gear;
– remove the cables from the battery
(first remove the cable to the negative
terminal) and check the battery
charge. If the vehicle is to be stored
for long periods the charge of the bat-
tery should be checked every month
and recharged if it falls below 12.5 V;– make sure the handbrake is not en-
gaged;
– clean and protect the painted parts
using protective wax;
– clean and protect the shiny metal
parts using special compounds readi-
ly available;
– sprinkle talcum powder on the rub-
ber windscreen and rear window
wiper blades and lift them off the glass;
– slightly open the windows;
– cover the vehicle with a cloth or
perforated plastic sheet. Do not use
sheets of non-perforated plastic as
they do not allow moisture on the ve-
hicle body to evaporate;– inflate the tyres to 0.5 bar above
the normal specified pressure and
check it at intervals;
– do not drain the engine cooling sys-
tem.
IMPORTANTWhere relevant,
switch off the electronic vehicle alarm
with the remote control and deacti-
vate the system by turning the emer-
gency key to OFF (see “Electronic
alarm” in section “Getting to know
your vehicle”).
Page 136 of 258
135IN AN EMERGENCY
I I
N N
A A
N N
E E
M M
E E
R R
G G
E E
N N
C C
Y Y
EMERGENCY
START-UP
DIESEL VERSIONS
Emergency start-ups cannot be per-
formed on versions with a diesel en-
gine; contact aFiat Dealership.
PETROL VERSIONS
If the Fiat CODE cannot deactivate
the engine immobiliser, the Yand
Uwarning lights stay on and the en-
gine will not start. Follow the emer-
gency start-up procedure to start the
engine.
Read the whole procedure care-
fully before trying to carry it out.
If you make a mistake, you must turn
the ignition key back to STOPand re-
peat the whole operation from the be-
ginning (step 1).1) Read the 5-figure electronic code
given on the CODE card.
2) Turn the ignition key to MAR.
3)Press and hold down the accel-
erator pedal. Warning light
Uwill
come on for about 8 seconds, and
then go out. At this point release the
accelerator pedal and get ready to
count the flashes of the warning light
U.
4) Count the number of flashes that
corresponds to the first figure of the
code on the CODE card, then press
the accelerator pedal and keep it there
until the warning light
Ucomes on
for four seconds and then goes out;
release the accelerator pedal.
5) Warning light
Uwill start flash-
ing again: after it has flashed the num-
ber of times that corresponds to the
second figure on the CODE card,
press the accelerator pedal and keep
it pressed.
6) Do the same for the remaining fig-
ures on the CODE card.7) Once the final figure has been en-
tered, keep the accelerator pedal
pressed. Warning light
Uwill light up
for four seconds and then go out; re-
lease the accelerator pedal.
8)Warning light
Uwill flash rapid-
ly for about 4 seconds to indicate that
the operation has been completed
correctly.
9) Start the engine by turning the ig-
nition key from MARto AVV.
If, however, the warning light
U
stays on, turn the ignition key to
STOPan repeat the procedure from
step 1).
IMPORTANT After an emergency
start-up, you should contact a Fiat
Dealership otherwise you will have
to repeat the procedure described
each time you want to start the en-
gine.
Page 137 of 258
136IN AN EMERGENCY
JUMP STARTING
If the battery is flat, you can use an-
other battery to start the engine. Its
capacity must be the same or slightly
greater than the flat battery.
Proceed as follows fig. 1:
1) connect positive terminals1and
2 (+sign near terminal) of the two
batteries with a jump lead;
2) with a second lead, connect the
negative terminal 3(– sign near the
terminal) of the auxiliary battery to an
earthing point 4(E) on the engine or
gearbox of the vehicle to be started;IMPORTANTDo not directly
connect the two negative terminals:
sparks could ignite the flammable gas
from the battery. If the other battery
is fitted in a vehicle, prevent acciden-
tal contacts between the metal parts
of the two vehicles.
3) Start the engine.
4)when the engine has been start-
ed, remove the leads reversing the or-
der above.
If the engine fails to start after a few
attempts, do not keep turning the key
but have the vehicle seen at a Fiat
Dealership.
fig. 1
F0D0203m
Under no circumstances
should a battery charger
be used to start the en-
gine: it could damage the elec-
tronic systems and in particular
the ignition and injection control
units.
Do not carry out this pro-
cedure if you lack experi-
ence; if it is not done correctly it
can cause very intense electrical
discharges and the battery might
even explode. The liquid in the bat-
tery is poisonous and corrosive.
Keep it away from the eyes and
skin. You are also advised not to put
naked flames or lighted cigarettes
near the battery and not to cause
sparks: risk of fire and explosion.
WARNING
Page 138 of 258
137IN AN EMERGENCY
BUMP STARTING IF A TYRE IS
PUNCTURED
General instructions
Observe the instruc-
tions on this and the fol-
lowing pages to use the
jack and spare wheel correctly.Catalysed vehicles must
not be bump started
(pushed, towed or
coasted downhill) as this could
cause fuel to flow into the cat-
alytic exhaust system and dam-
age it beyond repair.
Never start the engine
when the vehicle is jacked
up.
WARNING
Remember that until the
engine has started the
brake booster and power steering
systems will not work and a greater
effort will therefore be required to
depress the brake pedal or turn the
steering wheel.
WARNING
If you are towing a trailer,
remove the trailer before
jacking up the vehicle.
WARNING
The jack should only be
used to changed a wheel on
the vehicle for which it was de-
signed. It should not be put to oth-
er uses or employed to raise other
models. Under no circumstances
should it be used when carrying out
repairs under the vehicle. An incor-
rectly positioned jack may cause
the vehicle to fall. Do not use the
jack to lift loads exceeding that in-
dicated on the label attached to the
to the jack itself.
WARNING
Page 139 of 258
138IN AN EMERGENCY
1. STOP THE VEHICLE
– Stop the vehicle in a position that
is not dangerous for oncoming traffic
where you can change the wheel safe-
ly. The ground should be flat and ad-
equately firm. If you have to change
the wheel at night, choose a lit area if
possible.
– Turn the engine off and pull up the
handbrake.
– Engage first or reverse gear.
– Alert other drivers that the vehicle
is stationary in compliance with local
regulations: hazard warning lights,
warning triangle, etc.
Any passengers should get out and
wait as far away as possible from the
danger of traffic.
If the road is sloping or bumpy, place
wedges or other suitable material to
prevent the vehicle from moving, un-
der the wheels.2. TAKE OUT THE TOOLS,
JACK AND SPARE WHEEL
The tools are in the cab near the
seats.
Please note:
– the jack weights 4.2 kg;
– the jack requires no adjustments;
– the jack cannot be repaired. If it
breaks it must be replaced with a new
jack;
– no other tool, apart from the ex-
tension and the ratchet wrench shown
in this chapter can be fitted to the jack.
The spare wheel is located under the
rear part of the load bed.
Do not lubricate the bolt
threads before fitting
them back: they could come
loose.
WARNING
Check tyre pressure and
spare wheel pressure regu-
larly. Refer to section “Technical
Specifications”.
WARNING
Page 140 of 258
139IN AN EMERGENCY
To get at the spare wheel:
– remove the two plastic caps A-
fig. 2;
– unscrew the two bolts C-fig. 2
with the ratchet wrench B and ex-
tension F-fig. 5;
– unscrew the two bolts C-fig. 3on
the bumper internal side (chassis
cab/truck versions);– release the spare wheel support
with the wrench E-fig. 5inserted in
seatL-fig. 4 on the left-hand side of
the support and remove the wheel
from under the floor.
Using the ratchet wrench will allow
you to hook and unhook the support
better.3. CHANGING THE WHEEL
1) Loosen the wheel bolts on the
wheel to be changed by approximate-
ly one turn.
2) Turn the ring D-fig. 5 to open
the jack partially.
3)Position the jack near the wheel
to be changed.
4) Alert other passengers that the
vehicle is about to be raised; all per-
sons should be kept away from the ve-
hicle until it has been lowered.
5)Fit the extension F-fig. 5and the
ratchet wrench Bon the nut ring and
raise the vehicle until the wheel is a
few inches off the ground. When turn-
ing the jack handle make sure that it
can be used easily and take care not to
scrape your hand against the ground.
fig. 2
F0D0094m
fig. 3
F0D0092m
fig. 4
F0D0093m
fig. 5
F0D0091m