FIAT DUCATO 244 2005 3.G Owners Manual

180VEHICLE MAINTENANCE
WINDSCREEN
WIPER
BLADES
Periodically clean the rubber part
with suitable products. We recom-
mend TUTELA PROFESSIONAL
SC35.
Change the blades if the rubber edge
is warped or worn out. You should in
any case change them approximately
once a year.Changing the windscreen
wiper blade
1)Lift windscreen wiper arm A-
fig. 18off the glass and position the
blade so as to form a right angle with
the arm.
2) Press tab Bon the retainer and
remove the blade to be replaced from
arm A .
3)Fit the new blade by inserting the
tab into the special slot in the arm.
Make sure it is properly locked into
place.
fig. 18
F0D0123m
Some simple steps can reduce po-
tential damage to the blades:
– if the temperature falls to below
zero, make sure the rubber blade is
not frozen to the windscreen. If nec-
essary, free it with a de-icing com-
pound;
– remove any snow that has settled
on the glass: besides saving the blades
you will avoid straining the electric
windscreen wiper motor and causing
it to overheat;
– do not operate the windscreen or
rear window wipers on dry glass.
Travelling with worn wiper
blades is dangerous be-
cause it reduces visibility in bad
weather.
WARNING

181VEHICLE MAINTENANCE
SPRAY NOZZLES
Windscreen washer
If there is no jet of liquid, first make
sure that there is liquid in the reser-
voir: see “Checking fluid levels” in this
section. Then make sure that the
holes in the nozzles are not clogged
upfig. 19. Use a pin to open the noz-
zles if necessary. The windscreen jets
are directed by adjusting the inclina-
tion of nozzles. Direct the spray so
that it reaches the highest point
reached by the brushes.Headlight washer
If there is no jet of liquid, first make
sure that there is liquid in the reser-
voir. Then make sure that the holes
in the nozzles fig. 20are not clogged
up. Use a pin to open the nozzles if
necessary.BODYWORK
PROTECTING THE VEHICLE
FROM ATMOSPHERIC
AGENTS
The main causes of rust are:
– atmospheric pollution;
– salt and humidity in the atmos-
phere (coastal or very hot and humid
areas);
– environmental conditions that are
specific to the season.
In addition, the abrasiveness of dust
in the atmosphere and sand carried by
the wind as well as mud and stones
kicked up by other vehicles must not
be underestimated.
For your vehicle, Fiat has used lead-
ing-edge technological solutions to ef-
fectively protect the body from rust.
These are the most important:
– painting systems and products that
make the vehicle particularly resistant
to rust and scratching;
fig. 20
F0D0122m
fig. 19
F0D0125m

182VEHICLE MAINTENANCE
– the use of zinc-plated sheet steel
which is highly resistant to rust;
– the spraying of the underbody, en-
gine compartment, inside the wheel-
houses and other parts with wax-
based products with a high protective
capacity;
– spraying plastic-coating materials
to protect the most exposed points:
under the door, inside the wings, the
edges, etc.;
– the use of “open” box sections to
prevent condensation and water from
building up and rusting the inside of
the parts.
BODY AND UNDERBODY
WARRANTY
Your Ducato is covered by warranty
against any original structural or body
part being perforated by rust. Refer to
the Warranty Booklet for the general
terms.TIPS FOR KEEPING THE BODY
IN GOOD CONDITIONS
Paintwork
The paintwork is not only to make
your vehicle look attractive but also
to protect the steel.
If the paint is scuffed or scratched
deeply you are therefore advised to
touch up as necessary to prevent rust
from forming.
Only use genuine products when
touching up the paintwork (see sec-
tion “Technical Specifications”).
Ordinary maintenance of the paint-
work means washing it. The frequency
you should do this depends on the
conditions and the environment the
vehicle is driven in.
For example:
– areas with a high level of air-pollu-
tion;
– roads sprinkled with road saltwash;
– parking under trees which drop
resin. In these cases, wash your vehi-
cle more frequently.To wash the vehicle properly:
1)wash the body using a low pres-
sure jet of water;
2) wipe a sponge with a slightly
soapy solution over the bodywork,
frequently rinsing the sponge;
3) rinse well with water and dry
with a jet of air or a chamois leather.
When drying the vehicle, be careful
to get at those parts which are not so
easily seen, e.g. the door frames, bon-
net and around the headlights where
water can most readily collect. You
should leave the vehicle out in the
open so that any water remaining can
evaporate more easily.

183VEHICLE MAINTENANCE
Do not wash the vehicle after it has
been parked in the sun or while the
bonnet is hot: it could take the shine
off the paint.
Outside plastic parts must be
cleaned following the usual vehicle
washing procedure.
Where possible avoid parking the
vehicle under trees; the resinous sub-
stances that certain species of tree
shed dull the paintwork and increase
the possibility of rust forming.To better protect the paintwork,
polish with protective wax from time
to time, that leaves a protective layer
on the paintwork.
When the paintwork tends to lose
its shine because of the build-up of
smog, use a wax (polish) which has a
slightly abrasive as well as protective
action.
Front headlights
IMPORTANTNever use aromat-
ic substances (e.g.: petrol) or ketones
(e.g.: acetone) for cleaning front head-
light plastic lens.
Windows
Use specific window cleaners to
clean the windows. Use very clean
cloths to avoid scratching the glass or
damaging its transparency.
IMPORTANTTo prevent damage
to the electric heater element, wipe
the inside of the heated rear window
(where fitted) gently in the same di-
rection as the elements.Engine compartment
At the end of each winter season,
carefully clean the engine compart-
ment. Have this done at a garage.
IMPORTANTThe engine com-
partment should be washed while the
engine is cold and with the ignition key
at STOP. After washing, make sure
that the various protections (e.g. rub-
ber boots and various guards) have
not be removed or damaged.
Detergents pollute wa-
ter. For this reason, the
vehicle must be washed
in an area equipped for the col-
lection and purification of the liq-
uids used while washing.
IMPORTANTBird droppings
must be washed off immediately and
with great care as their acid is partic-
ularly aggressive.
Detergents pollute wa-
ter. The vehicle must
therefore be washed in an
area equipped for the collection
and purification of the liquids
used while washing.

184VEHICLE MAINTENANCE
INTERIORS
From time to time check that water
has not collected under the mats
(from dripping shoes, umbrellas, etc.)
which could cause the steel to rust.
CLEANING SEATS
AND FABRICS
Remove dust with a soft brush and
vacuum cleaner. For velvet seats use
a damp brush.
Brush the seats with a damp sponge
with water and neutral soap.PLASTIC PARTS INSIDE
THE VEHICLE
Clean plastic parts with damp cloth
with water and non-abrasive neutral
soap. To remove grease or hard
stains, use special solvent-free prod-
ucts designed not to alter the appear-
ance and colour of components.
IMPORTANTDo not use alcohol
or petrol to clean the instrument
panel.
Never use flammable prod-
ucts (petroleum ether or
petrol) to clean the inside of the ve-
hicle. Electrostatic charges gener-
ated by rubbing while cleaning
could cause fires.
WARNING
Do not keep aerosol cans in
the vehicle. There is the risk
they might explode. Aerosol cans
must never be exposed to a tem-
perature above 50°C; when the
weather starts to get hot the tem-
perature inside the vehicle might go
well beyond that figure.
WARNING

185TECHNICAL SPECIFICATIONS
T T
E E
C C
H H
N N
I I
C C
A A
L L
S S
P P
E E
C C
I I
F F
I I
C C
A A
T T
I I
O O
N N
S S
VEHICLE
IDENTIFICATION
DATA
CHASSIS MARKING fig. 1
This is stamped on the wheelhouse
near the passenger seat. It can be
reached by lifting the special plastic
flap in the carpeting over the wheel
arch and it includes:
– vehicle model ZFA 244.000
– chassis serial number.ENGINE MARKING
The marking is stamped on the cylin-
der block and includes the model and
the serial number.
See the following pages for the en-
gine codes together with the body-
work codes.MODEL PLATE
The model plate fig. 2includes the
following identification data:
A - Manufacturer’s name
B - Homologation number
C - Vehicle type code
D- Vehicle ID code (Chassis serial
number)
fig. 1
F0D0126m
fig. 2
F0D0026m

186TECHNICAL SPECIFICATIONS
E- Maximum vehicle weight fully
loaded
F - Maximum vehicle weight fully
loaded with trailer
G - Maximum vehicle weight on
front axle
H - Maximum vehicle weight on rear
axle
I - Engine type
L - Body version code
M - Smoke opacity index (for diesel
engines).
This plate is fastened to the front
crossmember in the engine compart-
ment A-fig. 3.BODYWORK PAINT
IDENTIFICATION PLATE
The plateA-fig. 4 is set on the left-
hand inner side of the bonnet.It bears the following data fig. 5:
A - Paint manufacturer
B - Colour name
C - Fiat colour code
D- Respray and touch up code.
fig. 3
F0D0188m
fig. 4
F0D0189m
fig. 5
F0D0025m

187TECHNICAL SPECIFICATIONS
ENGINE CODES - BODYWORK VERSIONS
Version 11
Van short wheelbase
Van short wheelbase
Van medium wheelbase
Van high sided medium wheelbase
Van high sided medium wheelbase
Truck medium wheelbase
Truck short wheelbase
Chassis cab short wheelbase
Chassis cab short wheelbase Camping Car
Chassis cab medium wheelbase
Chassis cab medium wheelbase Camping Car
Transport ambulance short wheelbase
Panorama short wheelbase
Combi 6 seater short wheelbase
Chassis cab with load bed short wheelbase
Chassis cab with load bed short wheelbase Camping Car
Chassis cab with load bed medium wheelbase
Chassis cab with load bed medium wheelbase Camping Car
Van short wheelbase
Van short wheelbase
Van medium wheelbaseEngine
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0 JTD
2.0 JTD
2.0 JTDEngine
code
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RHV
RHV
RHVBodywork
version
244ATMFA AX
244ATMFA BX
244ATMFB AX
244ATMNB AX
244ATMNB BX
244ATMDB AX
244ATMDA AX
244ATMAA AX
244ATMAA AXC
244ATMAB AX
244ATMAB AXC
244ATMTA AX
244ATMPA 00
244ATMRA 01
244ATMCA AX
244ATMCA AXC
244ATMCB AX
244ATMCB AXC
244AAMFA AX
244AAMFA BX
244AAMFB AX

188TECHNICAL SPECIFICATIONS
Version 11
Van high sided medium wheelbase
Van high sided medium wheelbase
Chassis cab short wheelbase
Chassis cab short wheelbase Camping Car
Truck short wheelbase
Chassis cab with load bed short wheelbase
Chassis cab with load bed short wheelbase Camping Car
Chassis cowl short wheelbase
Chassis cowl short wheelbase Camping Car
Chassis cab medium wheelbase
Chassis cab medium wheelbase Camping Car
Truck medium wheelbase
Chassis cab with load bed medium wheelbase
Chassis cab with load bed medium wheelbase Camping Car
Panorama short wheelbase
Combi 6 seater short wheelbase
Combi short wheelbase low roof
Combi medium wheelbase low roof
Chassis cowl short wheelbase “city centre”
Chassis cab with load bed short wheelbase “city centre”
Truck short wheelbase “city centre”
Chassis cab with load bed medium wheelbase “city centre”
Truck medium wheelbase “city centre”
Van short wheelbase low roof “city centre”
Van short wheelbase high roof “city centre”
Van medium wheelbase low roof “city centre”
Van medium wheelbase high sided “city centre”
Van medium wheelbase extra high “city centre”
Van short wheelbase low roof (9 q)Engine
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTDEngine
code
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHVBodywork
version
244AAMNB AX
244AAMNB BX
244AAMAA AX
244AAMAA AXC
244AAMDA AX
244AAMCA AX
244AAMCA AXC
244AAMBA AX
244AAMBA AXC
244AAMAB AX
244AAMAB AXC
244AAMDB AX
244AAMCB AX
244AAMCB AXC
244AAMPA 02
244AAMRA 03
244AAMFA ZX
244AAMRB 26
244AAMRA 03
244DAMBA AX
244DAMCA AX
244DAMDA AX
244DAMCB AX
244DAMDB AX
244DAMFA AX
244DAMFA BX
244DAMFB AX
244DAMNB AX
244DAMNB BX

189TECHNICAL SPECIFICATIONS
Version 11
Van short wheelbase high roof (9 q)
Van medium wheelbase low roof (9 q)
Van medium wheelbase high sided (9 q)
Van medium wheelbase extra high (9 q)
Van short wheelbase low roof without EGR (9 q)
Van short wheelbase high roof without EGR (9 q)
Van short wheelbase high sided without EGR (9 q)
Van short wheelbase extra high without EGR (9 q)
Van short wheelbase without EGR
Van short wheelbase without EGR
Van short wheelbase
Van short wheelbase
Van medium wheelbase without EGR
Van high sided medium wheelbase without EGR
Van high sided medium wheelbase without EGR
Van long wheelbase high sided without EGR
Van long wheelbase extra high without EGR
Transport ambulance short wheelbase
Panorama short wheelbase
Combi 6 seater short wheelbase
Combi short wheelbase
Combi medium wheelbase
Van short wheelbase without EGR
Van short wheelbase without EGR
Van medium wheelbase without EGR
Van high sided medium wheelbase without EGR
Van high sided medium wheelbase without EGR
Van short wheelbase
Van short wheelbase
Van medium wheelbase Engine
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTDEngine
code
RHV
RHV
RHV
RHV
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
8140.43S
8140.43S
8140.43S
8140.43S
8140.43S
8140.43S
8140.43S
8140.43SBodywork
version
244EAMFA AX
244EAMFA BX
244EAMNB AX
244EAMNB BX
244ESMFA AY
244ESMFA BY
244ESMNB AY
244ESMNB BY
244ASMFA AY
244ASMFA BY
244ASMFA AX
244ASMFA BX
244ASMFB AY
244ASMNB AY
244ASMNB BY
244ASMNC AY
244ASMNC BY
244ASMTA AX
244ASMPA 04
244ASMRA 05
244ASMFA ZX
244ASMRB 31
244APMFA AY
244APMFA BY
244APMFB AY
244APMNB AY
244APMNB BY
244APMFA AX
244APMFA BX
244APMFB AX