load FIAT DUCATO 244 2005 3.G Workshop Manual

213TECHNICAL SPECIFICATIONS
Version MAXI
Chassis cowl 4050 wheelbase Camping Car without EGR
Chassis cab short wheelbase without EGR
Chassis cab short wheelbase Camping Car without EGR
Chassis cab medium wheelbase without EGR
Chassis cab medium wheelbase Camping Car without EGR
Chassis cab medium wheelbase crew cab without EGR
Chassis cab medium wheelbase crew cab Camping Car without EGR
Chassis cab long wheelbase without EGR
Chassis cab long wheelbase Camping Car without EGR
Chassis cab 4050 wheelbase without EGR
Chassis cab 4050 wheelbase Camping Car without EGR
Chassis cab 4050 wheelbase crew cab without EGR
Chassis cab 4050 wheelbase crew cab Camping Car without EGR
Chassis cab long wheelbase crew cab without EGR
Chassis cab long wheelbase crew cab Camping Car without EGR
Chassis cab with load bed medium wheelbase without EGR
Chassis cab with load bed medium wheelbase
Camping Car without EGR
Chassis cab with load bed short wheelbase without EGR
Chassis cab with load bed short wheelbase Camping Car without EGR
Chassis cab with load bed long wheelbase without EGR
Chassis cab with load bed long wheelbase Camping Car without EGREngine
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWER
2.8 JTD POWEREngine
code
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43N
8140.43NBodywork
version
244CZMBG AYC
244CZMAA AY
244CZMAA AYC
244CZMAB AY
244CZMAB AYC
244CZMHB AY
244CZMHB AYC
244CZMAC AY
244CZMAC AYC
244CZMAG AY
244CZMAG AYC
244CZMHG AY
244CZMHG AYC
244CZMHC AY
244CZMHC AYC
244CZMCB AY
244CZMCB AYC
244CZMCA AY
244CZMCA AYC
244CZMCC AY
244CZMCC AYC

216TECHNICAL SPECIFICATIONS
BRAKES
SERVICE AND EMERGENCY
BRAKES
Front: disc, floating caliper with two
operating cylinders for each wheel and
pad wear warning light.
Rear: self-centring shoes and micro-
metric mechanism for clearance take-
up.
Certain versions are fitted with rear
disc brakes with Drum in hat device
(i.e. drum on disc to block the vehicle
when parked with handbrake en-
gaged).
Cross-over hydraulic circuit control.
Four sensors ABS system with EBD.
Automatic recovery of the friction
gasket wear; versions with rear disc
brake excluded (Drum in hat ver-
sions).
Lacking ABS system brakeforce dis-
tributor acting on rear brake hydraulic
circuit according to rear axle load.HANDBRAKE
Controlled by a lever, it works me-
chanically on the rear brake shoes.
For versions with rear disc brakes,
the handbrake works on the Drum in
hat device shoes.
IMPORTANTPull the handbrake
lever only when the vehicle is at a
standstill, or when the vehicle is run-
ning, but however only in case of a
failure of the hydraulic system.
Should the handbrake be exception-
ally used when the vehicle is running,
it is suggested to keep a moderate
traction to avoid causing the rear axle
block, entailing vehicle side skidding.
TRANSMISSION
CLUTCH
Hydraulically controlled without
travel-free pedal.
MECHANICAL GEARBOX
AND DIFFERENTIAL
Five forward gears and reverse with
synchromesh for front gear engage-
ment.
Cyclical gear reduction and differen-
tial assembly incorporated in the gear-
box.
Drive transmission to the front
wheels by means of drive shafts con-
nected to the differential assembly and
the wheels with CV joints.
Water, ice or salt on road
surfaces can deposit on
brake discs, reducing braking effi-
ciency on the first braking.
WARNING

217TECHNICAL SPECIFICATIONS
ELECTRONIC AUTOMATIC
GEARBOX
(2.8 JTD versions only)
Automatic gearbox with four speeds
plus reverse with self-adapting control
(i.e. capable of adapting to the driver’s
driving style), which transmits power
continuously and with very fast elec-
tro-hydraulic gear engagement times.SUSPENSIONS
FRONT
Independent wheel, McPherson sus-
pension.
Telescopic dampers with flexible an-
chorage to the body and dust guards
on buffers.
Coil springs offset with shock ab-
sorbers and knock-guard buffers.
Lower wishbone with twin taper
rubber bushing on chassis and ball
head on wheel stud.REAR
Rigid tubular axle type.
Lengthways single blade (two-blades
as optional) leaf spring.
Vertical shock absorbers anchored
above on the body (on the inside of
the wheelhouse) and down on the
axle flange.
Knock-guard buffer fixed to the side
member.
Coupling for brake load proportion-
ing.

219TECHNICAL SPECIFICATIONS
UNDERSTANDING TYRE
MARKINGS
The following are the necessary in-
dications to understand the meaning
of the markings on the tyre.
195= Nominal width
(S, distance between side
walls in mm).
70= Height/width ratio (H/S,
as a percentage).
R= Radial tyre.
15= Rim nominal diameter in
inches (Ø).
C= Letter identifying tyres
for light-duty
transportation.
103/101= Load rating (carrying ca-
pacity).
Q= Maximum speed rating.6= rim in inches (1)
J= rim drop centre outline
(side projection where the
tyre bead rests) (2)
15= rim nominal diameter in
inches (corresponds to di-
ameter of the tyre to be
mounted) (3 = Ø)
H2= “hump” shape and number
(relief on the circumfer-
ence holding the tubeless
tyre bead on the rim) Maximum speed rating
Q= up to 160 km/h.
R= up to 170 km/h.
S= up to 180 km/h.
T= up to 190 km/h.
U= up to 200 km/h.
H= up to 210 km/h.
V= up to 240 km/h.
Maximum speed rating
for snow tyres
Q M+S= up to 160 km/h
T M+S= up to 190 km/h
H M+S= up to 240 km/hUNDERSTANDING RIM
MARKINGS
The following are the necessary in-
dications to understand the meaning
of the markings on the rim.
Example: 195/70 R 15C 103/101 QExample: 6J x 15 H2
fig. 6
F0D0031m

220TECHNICAL SPECIFICATIONS
COLD TYRE INFLATION PRESSURE (bar)
Version
11
All types
Camping Car
15
All types (**)
2.8 JTD POWER
Camping Car
MAXI
All types (**)
2.8 JTD POWER
Camping Car
(*) 4.75 bar for vehicles with maximum admitted load on rear axle over 2000 kg.
(**) Except 2.8 JTD POWER versions
For warm tyres the pressure should be +0.3 bar in relation to the prescribed value.
Check again the correct pressure when the tyres are cold.Tyre
195/70 R15C 103/101 Q
205/70 R15C 106/104 Q
215/70 R15C 109/107 Q Camping
205/70 R15C 106/104 Q
205/70 R15C 106/104 R
215/70 R15C 109/107 Q Camping
205/75 R16C 110/108 Q
215/75 R16C 113/111 Q
205/75 R16C 110/108 R
215/75 R16C 113/111 R
215/75 R16C 113/111 Q Camping Rim
6J x 15” - H2
6J x 15” - H2
6J x 15” - H2
6J x 15” - H2
6J x 15” - H2
6J x 16” - H2
6J x 16” - H2
6J x 16” - H2Inflation pressure (bar)
Unladen and fully loaded
Front
4.0
4.0
5.0
4.1
4.1
5.0
4.5
4.5
4.5
4.5
5.5Rear
4.0
4.0
5.0
4.5
4.5
5.0
4.5 (*)
4.5
4.5 (*)
4.5
5.5

221TECHNICAL SPECIFICATIONS
Snow tyres
Version
11
All types
Camping Car
15
All types
2.8 JTD POWER
Camping Car
MAXI
All types
2.8 JTD POWER
Camping Car
(*) 4.75 bar for vehicles with maximum admitted load on rear axle over 2000 kg.
For warm tyres the pressure should be +0.3 bar in relation to the prescribed value.
Check again the correct pressure when the tyres are cold.Tyre
195/70 R15C 103/101 Q M+S
205/70 R15C 106/104 Q M+S
205/70 R15C 106/104 Q M+S
205/70 R15C 106/104 Q M+S
205/70 R15C 106/104 R M+S
205/70 R15C 106/104 Q M+S
205/75 R16C 110/108 Q M+S
205/75 R16C 106/104 R M+S
205/75 R16C 110/108 Q M+S Rim
6J x 15” - H2
6J x 15” - H2
6J x 15” - H2
6J x 15” - H2
6J x 15” - H2
6J x 16” - H2
6J x 16” - H2
6J x 16” - H2Inflation pressure (bar)
Unladen and fully loaded
Front
4.0
4.0
4.1
4.1
4.1
4.1
4.5
4.5
5.5Rear
4.0
4.0
4.5
4.5
4.5
4.5
4.5 (*)
4.5
5.5

227TECHNICAL SPECIFICATIONS
VAN WEIGHTS
Weights (kg)
Version 11 (*)
Kerb weight
(including fuel,
spare wheel, tools
and accessories):
Payload including
driver (1):
Maximum admitted
loads (2)
– front axle:
– rear axle:
– total:
Towable weight:
– trailer with brakes
– trailer without brakes
Maximum load on ball coupling
(trailer with brakes)
Maximum load on roof
(1) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(2) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.
* The figures given refer to panelled and glazed vans with medium and short wheelbase, both high and low sided.2.0
1695 ÷ 1780
1120 ÷ 1170
1600
1600
2865 ÷ 2900
2000
750
80
1002.0 JTD
1755 ÷ 1840
1060 ÷ 1145
1600
1600
2900
1600
750
80
1002.3 JTD
1825 ÷ 1910
990 ÷ 1075
1600
1600
2900
2000
750
80
1002.8 JTD
1850 ÷ 1935
965 ÷ 1050
1600
1600
2900
2000
750
80
100

228TECHNICAL SPECIFICATIONS
Weights (kg)
Version 15 (*)
Kerb weight
(including fuel,
spare wheel, tools
and accessories):
Payload including driver (1):
Maximum admitted
loads (2)
– front axle:
– rear axle:
– total:
Towable weight:
– trailer with brakes
– trailer without brakes
Maximum load on ball coupling
(trailer with brakes)
Maximum load on roof
(1) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(2) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.
* The figures given refer to panelled and glazed vans with long, medium and short wheelbase, both high and low sided.2.0
1695 ÷ 1865
1435 ÷ 1510
1750
1850
3245 ÷ 3300
2000
750
80
1002.0 JTD
1755 ÷ 1840
1435 ÷ 1505
1750
1850
3300
1600
750
80
100
2.3 JTD
1725 ÷ 1995
1305 ÷ 1475
1750
1850
3300
2000
750
80
100
2.8 JTD
2.8 JTD POWER
1850 ÷ 2020
1280 ÷ 1450
1750
1850
3300
2000
750
80
100

229TECHNICAL SPECIFICATIONS
Weights (kg)
Version MAXI (*)
Kerb weight
(including fuel,
spare wheel, tools
and accessories):
Payload including driver (1):
Maximum admitted
loads (2)
– front axle:
– rear axle (3):
– total:
Towable weight:
– trailer with brakes
– trailer without brakes
Maximum load on ball coupling
(trailer with brakes)
Maximum load on roof
(1) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(2) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.
(3) See “Cold tyre inflation pressure”.
* The figures given refer to panelled and glazed vans with long and medium wheelbase, both high and low sided.2.0
1765 ÷ 1915
1585 ÷ 1735
1850
2120
3500
2000
750
80
1002.3 JTD
1895 ÷ 2045
1455 ÷ 1605
1850
2120
3500
2000
750
80
100
2.8 JTD
2.8 JTD POWER
1935 ÷ 2070
1430 ÷ 1565
1850
2120
3500
2000
750
80
100

230TECHNICAL SPECIFICATIONS
PANORAMA WEIGHTS
Weights (kg)
Short wheelbase version
Kerb weight
(including fuel,
spare wheel, tools
and accessories):
Payload including driver (1):
Maximum admitted
loads (2)
– front axle:
– rear axle:
– total:
Towable weight:
– trailer with brakes
– trailer without brakes
Maximum load on ball coupling
(trailer with brakes)
Maximum load on roof
(1) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(2) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.2.0
1925
8P + 431 kg
1600
1600
2900
2000
750
80
1002.0 JTD
1985
8P + 371 kg
1600
1600
2900
1600
750
80
1002.3 JTD
2055
8P + 301 kg
1600
1600
2900
2000
750
80
1002.8 JTD
2080
8P + 276 kg
1600
1600
2900
2000
750
80
100