steering FIAT FULLBACK 2016 1.G Workshop Manual

4D56 Diesel-powered vehicles
Check items of engine compartment are located as shown in the figure below.
1. Engine coolant reservoir 2. Brake fluid reservoir 3. Engine oil level gauge 4. Engine oil cap 5. Battery 6. Power steering
fluid reservoir 7. Washer fluid reservoir
A— RHD versions
312) 313)
1
42
23
756
A
389VANOMOTORE25DIESEL01
242
SERVICING AND MAINTENANCE

Petrol-powered vehicles
Check items of engine compartment are located as shown in the figure below.
1. Engine coolant reservoir 2. Brake fluid reservoir 3. Clutch fluid reservoir (where provided) 4. Power steering fluid reservoir
5. Engine oil level gauge 6. Engine oil cap 7. Washer fluid reservoir 8. Battery
A— RHD vehicles
312) 313)
1
623
784
5
A
23
390VANOBENZINA24
243

Fluid type
Brake fluid conforming to DOT 3 or
DOT 4 should be used. The reservoir
cap must be fully tightened to avoid
contamination from foreign matter or
moisture. DO NOT ALLOW
PETROLEUM- BASED FLUID TO
CONTACT, MIX WITH, OR OTHERWISE
CONTAMINATE THE BRAKE FLUID.
SEAL DAMAGE WILL RESULT.
323)
WARNING
323)Clutch fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
POWER STEERING
FLUID
324)
3)
To check the fluid level
Check the fluid level in the reservoir
while the engine is idling. Check to
make certain that the power steering
fluid level is always between the “MAX”
and “MIN” level markings on the fluid
reservoir and refill the fluid, if necessary.
WARNING
324)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
IMPORTANT
3)Power steering fluid consumption is
extremely low; if another top-up is required
after only a short period of time, have the
system checked for leaks at a Fiat
Dealership.
MAX
MIN
399AHA102582
251

181)If the tyres have arrows (A) indicating
the correct direction of rotation, swap the
front and rear tyres on the left hand side of
the vehicle and the front and rear tyres on
the right hand side of the vehicle separately.
Keep each tyre on its original side of the
vehicle. When fitting the tyres, make sure
the arrows point in the direction in which
the wheels will turn when the vehicle moves
forward. Any tyre whose arrow points in the
wrong direction will not perform to its full
potential.
182)Avoid the combined use of different
types of tyres. Using different types of tyres
can affect vehicle performance and safety.
183)If winter tyres with a lower speed
rating than that indicated in the Registration
Document are used, do not exceed the
maximum speed corresponding to the
speed rating of the tyres used.
184)Do not fit snow traction device (Tyre
chains) before you need them. This will
wear out your tyres and the road surface.
185)After driving around 100-300 metres,
stop and retighten the snow traction device
(Tyre chains).
186)Care should be taken with extremes of
steering lock to prevent possible contact
between the chains and the vehicle body.
187)Drive cautiously and do not exceed
50 km/h. Remember that preventing
accidents is not the purpose of snow
traction device (tyre chains).
188)When tyre chains are installed, take
care that they do not damage the disc
wheel or body.189)An aluminium wheel can be damaged
by a snow traction device (Tyre chains)
while driving. When fitting a snow traction
device (Tyre chains) on an aluminium wheel,
take care that any part of the snow traction
device (Tyre chains) and fitting cannot be
brought into contact with the wheel.
190)When installing or removing a tyre
chain, take care that hands and other parts
of your body are not injured by the sharp
edges of the vehicle body.
191)Install the chains only on the rear tyres
and tighten them as tightly as possible with
the ends securely fastened.
264
SERVICING AND MAINTENANCE

No. Items Quantity Lubricants
2Brake fluid
(Includes 0.23 litre in the reserve tank)0.56 litresTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
3
Clutch fluid
(1)As requiredTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
6 Power steering fluid As requiredTUTELA GI/ZContractual Technical
Reference N°F001.A16
4 Engine oilOil pan 8.0 litres
SELENIA MULTIPOWER C3Contractual
Technical Reference N° F129.F11 Oil filter 0.3 litres
Oil cooler 0.1 litres
7 Washer fluid 4.2 litres
Manual transmission oil
2WD
(1)
5M/T with Intercooler and 5M/T without
intercooler2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16
6M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
Manual transmission oil
4WD
(*1)
5M/T with Intercooler 3.4 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5M/T without Intercooler 2.2 litres
6M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
(1) If so equipped
(*1) If so equipped
293

Nr. Item Quantity Lubricants
2Brake fluid
(Includes 0.23 litre in the reserve tank)0.56 litresTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
Clutch fluid
(1)As requiredTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
6 Power steering fluid As requiredTUTELA GI/ZContractual Technical
Reference N°F001.A16
4Engine Oil
Oil pan2WD 6.5 litres
SELENIA MULTIPOWER C3Contractual
Technical Reference N° F129.F11 2WD Hi-Rider, 4WD 5.5 litres
Engine Oil Oil filter 0.8 litres
Engine Oil Oil cooler 0.1 litres
7 Washer fluid 4.2 litres
Manual Transmission oil 2WD
(1)
5 M/T With Intercooler 2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5 M/T Without Intercooler 2.3 litres
6 M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
Manual Transmission oil 4WD
(1)
5 M/T With Intercooler 3.4 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5 M/T Without Intercooler 2.2 litres
6 M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
(1) If so equipped
296
TECHNICAL SPECIFICATIONS

No. Items Quantity Lubricants
4 Power steering fluid As requiredTUTELA GI/ZContractual Technical
Reference N°F001.A16
6 Engine oilOil pan 4.0 litres
SELENIA MULTIPOWER C3Contractual
Technical Reference N° F129.F11
Oil filter 0.3 litres
7 Washer fluid 4.2 litres
Manual transmission oil 2WD 2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16 Manual transmission oil 4WD 2.2 litres
Transfer oil 2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
Differential oil2WD 1.5 litresTUTELA TRANSMISSION AXLE Z
Contractual Technical Reference
N°F002.A16 2WD Hi Rider 1.8 litres
4WDFront
1.2 litresTUTELA TRANSMISSION AXLE Z-LS
Contractual Technical Reference
N°F003.A16 Rear
1.8 litres
Refrigerant (Air conditioning) 500 540 gr
299

Lubricant Characteristics SpecificationOriginal Fluids and
LubricantsApplications
Protective agent for
radiatorsCUNA NC 956-16
ASTM D 33069.55523
or MS.90032PARAFLU UP
Contractual Technical
Reference N° F101.M01
(1)Engine Coolant
(1) The product used for initial filling and PARAFLU UP can be fully mixed, even though the colours may differ. PARAFLU UP may be used for topping up amounts of
up to 1 litre. Over this amount we recommend completely changing the coolant in the percentages given.
302
TECHNICAL SPECIFICATIONS
Brake fluid
Clutch fluidDOT 49.55597
or MS.90039TUTELA TOP 4/S
Contractual Technical
Reference N° F001.A93Hydraulic brakes and
hydraulic clutch controls
Power Steering Synthetic lubricant ATF 9.55550-AG 4TUTELA GI/Z
Contractual Technical
Reference N°F001.A16

Masking the headlamps.........45
Multi information display.........86
Operation under adverse driving
conditions...............204
Outside rearview mirror.........38
Parking..................140
Parking brake...............139
Periodic checks.............240
Power steering fluid...........251
Pretensioners...............106
Read this carefully.............2
Rear Differential lock..........166
Rear gate..................29
Rear seat..................32
Rear view camera............180
Rear window demister switch.....67
Rearview mirrors..............37
Refill capacities..............292
Removal of water from the fuel filter......................188
Replacement of lamp bulbs......213
Safe driving techniques........134
safety systems..............126
SBR system................105
Scheduled Servicing Plan.......225
Seat adjustment..............31
Seat belt reminder............105
Seat belts
Use ...................103
Seats.....................31
Service precautions...........224
Side airbags................122
Sport mode................149
Starting and stopping the engine. . .141
Steering wheel...............35
Steering wheel height and reach
adjustment................35
Steering wheel lock............36
Sun visors..................74
Super Select 4WD II...........162
Supplemental restraint system
airbag..................118Tools, jack and jack handle......189
Towing...................201
Turbocharger operation........145
Turn-signal lever..............43
Tyres ....................260
Tyres and wheels.............291
Use of the Owner Handbook......3
Vanity mirror................75
Vehicle care precautions........255
Vehicle changes/alterations........5
Vehicle dimensions...........271
Vehicle labeling..............266
Vehicle performance..........279
Ventilators..................52
Washer fluid...............249
Weights..................281
Window...................68
Windscreen wiper.............48
Wiper and washer switch........48
Wiper blade rubber replacement . . .254
FCA Italy S.p.A. - MOPAR - Technical Services - Service Engineering
Largo Senatore G. Agnelli, 3 - 10040 Volvera - Turin (Italy)
Print no.
INDEX
Manual transmission..........146
603.99.982 - 04/2016- Edition1