oil filter FIAT MAREA 2000 1.G Workshop Manual

Technical Data
Engine: lubrication
OO.io
Marea- Marea Weekend
2000 range ©
LUBRICATION - DESCRIPTION LUBRICATION - DESCRIPTION Values in mm
Engine lubrication circuit forced circulation, via geared pump
with cartridge oil filter in series
Oil pump: type gears
Pump operated through auxiliary shaft
Oil pressure relief valve incorporated in the oil pump
Full flow filter cartridge
Low oil pressure transmitter electrical
IlimBi between the edge of the gears
^^^•••F and the pump casing
JjOj^^^U between the upper edge of the
^^*^^B§ gears and the pump cover
Clearance between the bearing and the driven gear
Clearance between the drive gear shaft and the
housing in the pump casing
Oi p between drive gear
* * and driven gear
0 © J±
Operating pressure at a temperature of 100°C
when idling > 1 bar
at 4000 rpm > 4.5 bar
Pi 9.0-9.8 daN
31
9 1 Hi I H? P2 6.92-7.21 daN
H2 21
24 Print n° 506.763/23

Marea-Marea Weekend
2000 range ©
Technical Data
Engine: lubrication
OO.io
LUBRICATION - DESCRIPTION Values in mm
Engine lubrication circuit forced circulation, via geared pump
with cartridge oil filter in series
Oil pump: type geared located in the
crankshaft front cover
Pump operated by chain driven by crankshaft
Oil pressure relief valve incorported in crankshaft front cover
Full flow filter cartridge
Low oil pressure transmitter electrical
llOmH between the edge of the gears
^^^•••F and the pump casing
(EQi^^^U between upper edge of
^^^^BBf gears and pump cover
Oi 0 between drive gear
-*r-H- and driven gear
© © J:
Operating pressure at a temperature of 100°C
when idling 1 bar
at 4000 rpm > 4 bar
11.73-12.51
2 J*
Hi
Oil pressure relief valve spring
35
Copyright by Fiat Auto 25

Marea-Marea Weekend Technical Data
2000 range (j§) Engine: fuel system - special tools
OO.io
INTEGRATED ELECTRONIC INJECTION/IGNITION SYSTEM
COMPONENTS
Electronic control unit
Manual gearbox I.A.W. 4EF. B3
Electronic control unit
Automatic transmission I.A.W. 4EF. L1
Air pressure sensor M. Marelli TPRT 05
Fuel vapour solenoid valve M. Marelli EC2
Throttle case M. Marelli 46 SX F2
Idle adjustment actuator M. Marelli IB 02
Injector M. Marelli IWP 109
Fuel pressure regulator MARWALL RPM 84
Coolant temperature sender unit SYLEA 402.386.01
Top Dead Centre and rpm sensor M. Marelli CVM 02
Throttle position sensor (potentiometer) M. Marelli IPF 2C
Detonation sensor NGK KNE 11
Electric fuel pump (*) MARWALL ESS 291
Lambda sensor upstream of catalyzer NTK OZA 534 A1
Lambda sensor downstream of catalyzer NTK OZA 532 A1
Fuel filter MARWALL FA 5325 IN
Timing sensor SYLEA SFA 200
Ignition coil Champion BAE 920A/
BERU 0.040.100.029
SPECIAL TOOLS
(*) Use tool 1870736000 for removing-refitting the fuel pump retaining ring nut
Copyright by Fiat Auto 27

Marea- Marea Weekend 9* Engine
2000 range (Q) Fuel feed system
10.
LOCATION OF INJECTION/IGNITION SYSTEM COMPONENTS IN THE ENGINE COMPART­
MENT
1 2345678 9
Key
1. Active charcoal filter
2. Anti-evaporation solenoid valve
3. Intake air pressure and temperature sensor
4. Engine idle adjustment stepping motor on
throttle casing
5. Throttle valve position sensor on throttle cas­
ing
6. System relay feed
7. Protective fuse
8. Throttle case
9. Maxi-fuse protecting I.E. system (EFI)
10. Speedometer sensor
11. Engine management control unit
12. Coolant temperature sensor
13. Ignition coil
14. Injectors
15. Rpm and TDC sensor
16. Timing sensor
17. Spark plugs
Copyright by Fiat Auto 3

Engine
Fuel feed system
JTD Marea-Marea Weekend @
2000 range ©
10.
7^ £3
PRESSURE PUMP
The pressure pump is radialjet type with three
radial pistons (total capacity 0.657 cc). It is
controlled by a timing belt with or without
timing requirements.
Each pump unit consists of:
a piston (5) opered by a cam (2) integral with
the pump shaft (6);
a plate-type intake valve (3);
a delivery ball valve (4).
The pressure pump must be supplied at a
pressure of at least 0.5 bars; and for this rea­
son the fuel system is equipped with an aux­
iliary pump submerged in the tank.
The pressure pump is lubricated and cooled
by the diesel fuel via channels and is able to
deliver a maximum pressure of 1350 bars.
1.
2.
3.
4.
5.
6.
7.
8.
Cylinder
Cam
Plate-type intake valve
Ball-type delivery valve
Piston
Pump shaft
Diesel intake connection -
from fuel filter
Diesel delivery connection
to manifold (rail)
Diesel delivery connection
recirculation
low pressure
high pressure
low pressure
PRESSURE REGULATOR
FILTER
The fuel pressure regulator is fitted to the
pressure pump and controlled directly by the
injection control unit. It regulates fuel feed
pressure to the injectors.
The pressure regulator consists mainly of the
following parts:
1. Ball plunger
2. Pin
3. Valve
4. Preload spring
5. Coil
6. Body
7. Anchor
20 Publication no. 506.763/24

Electrical equipment
Instrument panel
Marea-Marea Weekend
2000 range ©
55.
INSTRUMENT PANEL (excluding C.A.)
3 4 56789 10 11 12
21 20 1918 17 24 16 15 14 13 23 22
Front side
1. Fuel level gauge
2. Fuel reserve warning light
3. Speedometer
4. ABS failure warning light
5. Brake pad wear warning light
6. Left direction indicator warning light
7. Side lights warning light
8. Right direction indicator warning light
9. Main beam warning light
10. Low brake fluid level and handbrake ap-
plied/EBD system failure warning light
11. Rev counter
12. Engine coolant temperature gauge
13. Air Bag fault warning light
14. Brake light failure warning light
15. Doors open warning ilght
16. Trip counter/mileometer/outdoor tempera­
ture gauge
17. Low engine oil pressure warning light
18. Generator warning light
19 Injection system failure warning light
20. FIAT CODE system warning light
21. Heater plugs warning light
22. Seat belt warning light
23. Water in diesel filter warning light
24. EOBD warning light
14 Print rf 506.763/23

Marea- Marea Weekend
2000 range ©
Electrical equipment
Control module
55.
Wiring diagram
.mrmmmL 18 3 4 5 6 7 8 9 10 U 1213 1415161718 |TTTTrTrrrrTTTTT1.TTTTT1pmL 18 3 4 5 6 7 8 9 10 11 121314151617181920213223248586
n ti
O Mill
(*) JTD
A. Battery recharging warning light
B. Low engine oil pressure warning light
C. Left direction indicator warning light
D. Right direction indicator warning light
E. Side lights warning light
F. Instrument panel symbol lighting
G. Main beam warning light
H. Air Bag fault warning light
I. ABS failure warning light
J. Fuel reserve warning light
K. Fuel level gauge
L. FIAT CODE system warning light
M. Injection system failure warning light
M1. EOBD warning light
N. Water in diesel filter warning light
O. Heater plugs warning light
(**) TD 75 BHP
P. Seat belt warning light
Q. Brake pad wear warning light
R. Low brake fluid/handbrake on/EBD sys­
tem failure warning light
S. Brake light electronic control module
T. Brake light failure warning light
U. Doors open warning ilght
V. Speedometer
W. Rev counter
X. Engine coolant temperature gauge
Y. Electronic module
Z. Milometer - trip meter/outside tempera­
ture gauge
Z1 Odometer reset button
* Short-circuit plugs
Copyright by Fiat Auto 15

Electrical equipment
Instrument panel
Marea- Marea Weekend
2000 range ©
55.
Rear side (the connector sockets are shown)
Connector A (on front lead) Connector B (on facia lead)
Pin no. Cable colour Circuit involved
1 BV EBD system failure
2 BN Brake fluid level
3 BR Brake pad wear
4 CL Heater plugs (JTD)
5 MN FIAT CODE
6 LN Injection system failure (JTD)
7 HN Battery recharging
8 HG Engine oil minimum pressure
9 LN EOBD (petrol only)
10 RV ABS fault
11 GN Reserve signal (petrol only)
12 VB Speedometer signal
13 AG +30 battery
14 CN Speedometer generator power sup­ply
15 HB engine coolant temperature
16 HL Outdoor temperature signal
17S HM Speedometer signal
18 L Rev counter signal
(*) not connected in this version
Pin no. Cable colour Circuit involved
1 RG Left brake light failure
2 RV Brake light switch
3 RV Brake light switch
4 C Air Bag system fault
5 GV Water in diesel filter (JTD)
6 M Seat belt
7 -N.C.
8 A Left turn signal
9 AN Right turn signal
10 -N.C.
11 GN Side lights
12 LB Main beam headlamps
13 BN Handbrake on
14 RN Right brake light failure
15 H Doors open
16 CN Boot open
17S -N.C.
18 GR Instrument panel light
19 N Lighting earth
20 HG Fuel level
21 GL Outdoor temperature display
22 R +15 from ignition
23 N electronic earth
24 -speedometer signal (*)
25 VN Speedometer signal
26 -speedometer signal (*)
16 Print n° 506.763/23

Marea- Marea Weekend
2000 range ©
Electrical equipment
Wiring diagrams
55.
Electrical symbols
M
Lt3
Position
Main beams
Heated seat
Seat belts
Heated rear windscreen
Handbrake applied and
low brake fluid level
ABS
Hazard warning lights
Direction indicator
Handbrake applied and
low brake fluid level
Recharging
Engine oil pressure
IX!
(O)
Hum®
120 Km/h
Choke
Water in fuel filter
Heater plugs warning
light
Turbocharger pressure
Rear fog lamps
Fog light
Brake pad wear
Turbocharger pressure
Automatic transmission
fluid temperature
Speed limits
Fuel level
Engine coolant
temperature
to
Switch discharge
Dipped beams
Central locking direction
indicators signal
Horns
Left direction indicator
Right direction indicator
Engine cooling
Windscreen wiper
Electronic sun-roof
Catalytic converter
temperature
Resistance
Diode
Copyright by Fiat Auto 1

Electrical system
Component location
Marea-Marea Weekend
2000 range ©
INSTRUMENT PANEL CONNECTIONS
Component key
3
4
6
8
10
11
12
18
22
28
55
56
70
88
89
90
Power fusebox
Junction unit
Instrument panel
Left front earth
Engine battery earth
Battery
Ignition switch
Left rear earth
Left facia earth
Connection between facia/rear cables
Connection between front/engine cables
Fuel level gauge control unit
Connection between facia/front leads
Insufficient brake fluid level sensor
Left brake pad wear sensor
Switch indicating handbrake applied
137 Vehicle speed sensor
142 Switch indicating insufficient engine oil
pressure
262 Seat belt warning light switch
334 Engine temperature twin sender unit
335 Sensor for detecting water in diesel filter
55.
Instrument panel
1
2
3
4
5
6
7
8
9
9
10
11
11
F3V95
BN 88*
BR 89A*
CL 333A I JTD
MN 131B
LN 333A | JTD
HN55
HG55*
LN 190A 1998
LN 195A | 1596
RV95
GN 195A 1596
GN 190A 1998
12
12
12
13
14
14
15
16
17
17
18
18
18
VB 333A JTD
VB 190A 1998
1596
1998
VB 195A | 1596
AG n.d. *
CN 55 *
CN 55C *
HB 55
HL70
HM 55*
HM 55C * |
L190A
Ln.d.
L195A
•••••••
•••••••
18 10
JTD
1596
1998
1998
JTD
1581
6B Instrument panel
13
1
2
3
4
5
6
8
9
11
12
13
14
RG4J
RV n.d.
RV n.d.
C117
GV 70 *| JTD
M28A*
A4H
AN4H
GN n.d.
LB4J
BN 28A *
RN 4H
15
16
18
19
20
21
22
23
25
26
H70
CN n.d.
GR 58
N22*
HG 28A *
GL34A
R4I *
N22*
VN48A
HM309
•••••••••••
•••••••••••
26 14
4F048ML03
The cables concerned are marked in the wiring diagram with an asterisk
48 Publication no. 506.763/24