FIG 33 FIAT PALIO 2003 178 / 1.G India Version Repair Manual

95
FUSES IN THE ENGINE
COMPARTMENT fig. 34(a, b, c)
-35
The devices protected by the fuses in
the engine compartment are listed in
the following tables.
fig. 35
P4E02274
fig. 34 (a) 1.2 version
P4E02053
fig. 34 (b) 1.6 16V version
P4E02672
fig. 34 (c) 1.9D version
P4E02673
80-103 03/03/2003 06:49 PM Page 95

96
Componentfuse N. Ampere Location
7
8
8
7
17
18
4
5
14
8
7
15
9
15
12
20
1
13
2
6
11
3
10
19
19
8
16
15
22
610A
10A
10A
10A
10A
10A
10A
10A
10A
10A
10A
15A
15A
15A
10A
10A
20A
20A
25A
10A
30A
25A
20A
30A
30A
10A
10A
15A
10A
60AFig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 34 (a)Left front side light
Right front side light
Left tail light
Right tail light
Left dipped beam headlight
Right dipped beam headlight
Left main beam headlight
Right main beam headlight
Brake lights
Left number plate light
Right number plate light
Reversing lights
Foglights
Direction indicator lights
Hazard lights
Ceiling light
Windscreen/rear window wiper
Horn
Electric front window winder
Rear foglight
Heated rear window
Electric rear window winder
Central door locking system
Internal fan
Cigar lighter (power supply)
Cigar lighter (illumination)
Climate control system
Airbag
ABS
ABS (1.2 version)
80-103 03/03/2003 06:49 PM Page 96

6
7
15
20
8
15
7
1
1
1
2
2
2
3
3
3
3
4
4
5
5
6
7
21
24
25
26
27
28
2960A
60A
15A
10A
10A
15A
10A
30A
30A
30A
40A
40A
40A
50A
50A
50A
60A
60A
60A
40A
40A
40A
15A
-
-
-
10A
15A
20A
30A
Componentfuse N. Ampere Location
Fig. 34 (b)
Fig. 34 (c)
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 34 (a)
Fig. 34 (b)
Fig. 34 (c)
Fig. 34 (a)
Fig. 34 (b)
Fig. 34 (c)
Fig. 34 (a)
Fig. 34 (b)
Fig. 34 (c)
Fig. 34 (a)
Fig. 34 (b)
Fig. 34 (c)
Fig. 34 (a)
Fig. 34 (b)
Fig. 34 (c)
Fig 35
Fig 33
Fig 33
Fig 33
Fig 33
Fig 33
Fig 33
Fig 33
97
C
ABS (1,6 16V version)
ABS (1,9 D version)
Clock (power supply under key)
Clock (power supply not under key)
Clock (illumination)
Instrument panel power supply
Control illumination
Fuel pump/injection system (1.2 version)
Fuel pump/injection system (1.6 16v version)
Fuel pump/injection system (1.9 D version)
Ignition switch (1.2 version)
Ignition switch (1.6 16v version)
Ignition switch (1.9 D version)
General power supply of the servicces (1.2 version)
General power supply of the servicces (1.6 16v version)
General power supply of the servicces (1.9 D version)
General power supply of the servicces (1.2 version)
General power supply of the servicces (1.6 16v version)
General power supply of the servicces (1.9 D version)
Engine cooling fan (1.2 version)
Engine cooling fan (1.6 16v version)
Engine cooling fan (1.9 D version)
Lambda Sensor
Available
Available
Available
Spare fuse
Spare fuse
Spare fuse
Spare fuse
80-103 03/03/2003 06:49 PM Page 97

99
Cars fitted with an en-
gine/gearbox guard cannot
be lifted from the front.
IF THE CAR
NEEDS TO BE
RAISED
WITH THE JACK
See “If a Tyre is Punctured”, in this
chapter.
WITH A SHOP JACK
Front end
The car may only be raised by plac-
ing the jack arm under the gearbox/dif-
ferential, inserting a wooden or rub-
ber block as shown in
fig. 36.
The jack should only be
used to change a wheel
on the car for which it
was designed. It should not be
put to other uses or emplyoed to
rise other models. Under no cir-
cumstances should it be used
when carrying out repairs under
the car.
An incorrectly posi-
tioned jack may cause the
car to fall.
Do not use the jack to
lift loads exceeding that
indicated on the label at-
tached to the jack itself.
Please note:
– the jack requires no adjustments;
– the jack cannot be repaired. If it
breaks it must be replaced with a new
jack;
– no other tool, except for the han-
dle shown in this chapter, can be fit-
ted to the jack.
fig. 36
P4E01338
80-103 03/03/2003 06:49 PM Page 99

100
WITH AN ARM-TYPE HOIST
Place the ends of the arms in the ares
shown in
fig. 39to raise the car.
Make sure that the arms
do not damage the body-
work of the car or the
side panels. Adjust the arms of
the hoist correctly and, if neces-
sary, insert a wooden or rubber
block in between.
fig. 39
P4E02195
fig. 38
P4E01731
Rib Aof the car side member must
fit into groove
B of the strip.
The car should not be
raised from the rear part
(chassis rear or suspen-
sion).
fig. 37
P4E01730
At the sides
The car may only be raised by plac-
ing the jack arm with the special brack-
et under the centre pillar
fig. 37. Al-
ternatively, insert a strip of wood (di-
mensions in mm)
fig. 38.
80-103 03/03/2003 06:49 PM Page 100

101
Do not tow the car by
using flexible elements
(metallic cables, ropes or
strings); only the use of a rigid
bar, with the ends supplied with
adequate joints, is allowed. Make
sure to fix the joint to the car in
order not to damage the near el-
ements.
Before starting to tow, turn the
ignition key to MAR and then to
STOP. Do not remove the key. If
the key is removed, the steering
lock engages automatically which
prevents the wheels being turned.
While the car is being towed
with the engine off, remember
that the brake pedal and steering
will require more effort as you no
longer have the benefit of the
brake booster and the power
steering.
The towing vehicle must be dri-
ven as evenly and softly as possi-
ble to prevent counterblows.IF THE CAR
NEEDS TO BE
TOWED
The tow hitch is supplied as standard
with the car. It is in the tool kit at-
tached to the spare wheel.
To fasten the tow hitch:
1)Take the tow ring.
2) Remove the cover from the rear
bumper
fig. 40or from the front
bumper
fig. 41by lever with a screw-
driver in the point shown by the ar-
row.
fig. 40
P4E02196
fig. 41
P4E02197
When towing the car,
you must comply with the
specific traffic regulations
regarding the tow hitch and how
to tow on the road.
3)Fasten the ring on the threaded
pin, rear
fig. 40or front fig. 41.
80-103 03/03/2003 06:49 PM Page 101

103
fig. 42
P4E01906
FIRST-AID KIT
The first-aid kit must at least containfig. 42:
– sterile gauze for covering and
cleansing wounds;
– bandages of different widths; elas-
tic in nature
– antiseptic plasters of different sizes;
(water proof in nature)
– a reel of plaster; elastic in nature
– a packet of cotton wool;
– a bottle of disinfectant;
– a packet of paper handkerchiefs;
– a pair of scissor with rounded tips;
– a pair of tweezers;
– two haemostatic loops.
– a tube of antiseptic cream contain-
ing 0.5% centrimide B.P. in a non
greasy base.It is a good idea to keep a fire extin-
guisher and blanket in the car in addi-
tion to the first-aid kit.
The first-aid kits are also available in
the Lineaccessori Fiat.
80-103 03/03/2003 06:49 PM Page 103

The jack, with which the
car is equipped, is pre-
scribed only when the
wheel must be replaced. For ex-
igencies different from this latter,
the lifting of the car must re-
spect particular modalities.
Therefore, we recommend you
to perform the operation at Fiat
Dealership.
110fig. 1 - Versions 1.2
P4E02275CHECKING
FLUID LEVELS
1.Engine oil - 2.Battery -3. Brake-
clutch fluid -
4.Windscreen/rear mir-
ror washer fluid -
5. Engine coolant -
6.Power steering fluid.
Pay attention, during
refilling operations, not to
confuse the different
types of fluids: they are all in-
compatible and the car could be
seriously damaged if there is
wrong usage.
Pay attention to scarves,
ties and clothes which are
not tight: they could get
entangled in the moving parts.Never smoke during the
interventions in the en-
gine compartment: flam-
mable gas and vapours could be
present, with the risk of a fire.
104-127 03/03/2003 06:53 PM Page 110

111
fig. 3 - 1.9 D versions
P4E02674
1.Engine oil- 2.Battery -3.Brake-
clutch fluid -
4.Windscreen/rear mir-
ror washer fluid -
5. Engine coolant -
6.Power steering fluid.
fig. 2 - Versions 1.6
P4E02276
1.Engine oil- 2.Battery -3.Brake-
clutch fluid -
4.Windscreen/rear mir-
ror washer fluid -
5. Engine coolant -
6.Power steering fluid
104-127 03/03/2003 06:53 PM Page 111

112
ENGINE OIL
Fig. 4
: versions 1.2
Fig. 5: versions 1.6
Fig. 6: versions 1.9 D
Check the oil level with the car
parked on level ground and with the
engine still hot (about 10 minutes af-
ter having stopped the engine).
The oil level must be between the
MINIMUMand MAXIMUMmarks
on the control dipstick. The space be-
tween
MINand MAXcorresponds
to roughly one litre of oil.
IMPORTANT Check the level and
replace the engine oil respecting the
frequency indicated in the “Scheduled
Servicing Plan” and “Additional Inter-
vention”.
If the oil level is close to or even be-
low the
MIN mark, add oil through
the filler hole until the level reaches
the
MAXmark. The oil level must
never exceed the
MAX line.
IMPORTANTAfter adding or
changing the oil, let the engine run for
a few seconds then wait a few minutes
after you have turned it off before
checking the level.
IMPORTANT If the level of the en-
gine oil, when checked, is found to be
over the
MAXmark, go to a Fiat
Dealership
to have it put right.
ENGINE OIL CONSUMPTION
When the car is new, the engine
needs to run in, therefore the engine
oil consumption can only be consid-
ered stabilised after the first 5000 -
6000 km.
IMPORTANTOil consumption
depends on the driving style and the
conditions of use.
fig. 5
P4E01435
fig. 4
P4E01477
fig. 6 - 1.9 D versions
P4E02327
104-127 03/03/2003 06:53 PM Page 112