FIG 33 FIAT PALIO 2003 178 / 1.G India Version Workshop Manual

85
10)Fit the wheel cup in order that
the biggest hole
A-fig. 8is aligned with
the bolt fixing the wheel. When fitting
the wheel cup make sure that the sym-
bol
Y, printed on the internal part of
the cup, is aligned with the inflation
valve.
11)Fit the last three bolts and tight-
en them using the wrench provided,
fig. 9.
12)Wind down the jack to lower
the vehicle and remove the jack.
13)Fasten bolts completely, work-
ing in a criss-cross fashion as shown in
fig. 10. Tightening torque: 86 Nm.
14)Arrange the punctured tyre in
the spare wheel compartment and se-
cure it with the locking device
A-fig.
11
.
fig. 7
P4E01754
15)Lower the carpet.
16)Put back the jack, the operating
handle and the wheel bolt wrench in-
to the tool bag.
17)Secure the tool bag to the in-
ternal boot wall with the relevant re-
taining belts.
fig. 8
P4E02176
fig. 9
P4E02377
IMPORTANT As soon as possible:
have the punctured tyre repaired and
mount it on the car thus limiting the
distance travelled with the spare
wheel.
IMPORTANT Check the inflation
pressure of the tyres and the spare
wheel regularly.
fig. 10
P4E02178
fig. 11
P4E02375
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86
IF A BULB BURNS OUT
Modifications or repairs
to the electrical system
carried out incorrectly
and without bearing the features
of the system in mind can cause
malfunctions with the risk of fire.
You should have the
bulbs replaced at a Fiat
Dealership. The correct
operation and direction of the
headlights is essential for safety
and is governed by the highway
code.Only touch the metal
part when handling halo-
gen bulbs. If the transpar-
ent bulb is touched it reduces the
intensity of the light emitted and
can also reduce the life of the
bulb. If you touch the bulb acci-
dentally, rub it with a cloth moist-
ened with alcohol and leave it to
dry.
GENERAL INSTRUCTIONS
When a light is not working, check
that it has not fused before changing the
bulb.
For the location of the fuses, refer to
“If a fuse blows” in this chapter.
Before replacing a bulb that does not
work, check that the contacts are not
oxidised.
Halogen bulbs contain
pressurised gas which, if
broken, may cause small
fragments of glass to be project-
ed outwards.
Burnt-out bulbs must be replaced
with ones of the same type. Bulbs with
low power offer low illumination,
bulbs with too much power absorb
too much energy.
Always check the height of the head-
light beam after changing a bulb.
TYPES OF BULBS
Several types of bulbs are installed in
the car
fig. 12:
A. Glass bulbs
Clipped into position. Pull to remove.
B. Bayonet connection bulbs
Remove from the bulb holder by
pressing the bulb and rotating it anti-
clockwise.
C. Cylindrical bulbs
Remove by pulling away from termi-
nals.
D-E. Halogen bulbs
To remove bulb, loosen the fixing
spring from the relevant seat.
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87
fig. 12
P4E01417
Bulbs Reference Type Powera fig. 12
Dipped beam
Main beam
Front parking/tail lights
Front direction indicators
Rear direction indicators
Front foglights
Rear parking/tail lights
Stop
Reversing light
Number plate light
Front ceiling lightE H7 55W
D H1 55W
A W5W 5W
B PY21W21W
B P21W21W
D H3 55W
B P21/5W21/5W
B P21/5W21/5W
B P21W21W
C W5W 5W
C C10W10W
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88
3) Pull side tabs of the fixing clips C-
fig. 14
; remove the bulb holder and
the relevant bulb.
4) Insert the new bulb, making sure
that the tabs on the metal part coin-
cide with the special grooves in the
headlight dish.
5) Refasten the clip, insert the con-
nector and refit the cover.
MAIN BEAM HEADLIGHTS
To replace a halogen bulb (type H1,
12V-55W):
1) Remove the plastic cover, by
pulling the stop spring.
2) Remove the electrical connector
E-fig. 15.
3) Pull side tabs D-fig. 15of the fix-
ing clip; remove the bulb holder and
replace the bulb.
4)Insert the bulb holder and fix it
through the relevant clip; connect the
electrical connector and refit the cov-
er.
IF AN EXTERIOR
LIGHT BURNS
OUT
DEEP BEAM HEADLIGHTS
To replace a halogen bulb (type H7,
12V-55W):
1)Remove the spring A-fig. 13and
remove the plastic protective cover.
2)Remove the electrical connector
B-fig. 13.
fig. 13
P4E02179
fig. 14
P4E02180
fig. 15
P4E02181
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89
FRONT SIDE LIGHTS
To replace the 12V-5W bulb:
1)Release the spring A-fig . 16and
remove the plastic protective cover.
2)Remove the bulb holder C-fig.
16-17
, by turning it anticlockwise.
3) Remove the bulb by turning it an-
ticlockwise.
4) After having replaced the bulb, re-
fit the bulb holder and the protective
cover.
FRONT DIRECTION
INDICATORS
To replace the 12V-21W bulb:
1) Release the spring A-fig . 16and
remove the plastic protective cover.
2)Remove the bulb holder B-fig.
16-17
, by turning it anticlockwise.
3) Remove the bulb by turning it an-
ticlockwise.
4) After having replaced the bulb, re-
fit the bulb holder and the protective
cover.
FRONT FOGLIGHTS
To replace the halogen bulb (type
H3, 12V-55W).
1) Loosen the fog light fastening
screws
A-fig. 18to the front bumper.
fig. 16
P4E02182
fig. 17
P4E02183P4E02437
fig. 18
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90
FRONT FOGLIGHTS
To replace the halogen bulb (type
H3, 12V-55W).
1) Turn the wheels to the left to re-
place the right-hand light and vice-ver-
sa.
2) Loosen the screws A-fig. 19of
the cover on the wheelhouse and pull
the cover downwards.
3) Disconnect the connectorA-fig.
20
and turn the cover B anticlockwise.
4)release the clip C-fig. 20and re-
move the bulb holder.
5)Remove the bulb and replace it
with an other one of same type and
power
fig. 21.
6)Then insert the bulb holder in its
seat and fix it through clip
C-fig. 20.
7)Refit the cover Bby turning it
clockwise and connect the electrical
connector.
8)Refit the wheelhouse cover and
fix it by using screws
A-fig. 19.
REAR LIGHT CLUSTER
To replace a bulb:
1) From inside the boot, lift the
opening on the covering panel and un-
screw nut
A-fig. 23.
2) Remove the electrical connector
A-fig. 22.
3)
Remove the bulb group fig. 24.
4)Remove the bulbs by pushing
them lightly and turning them anti-
clockwise.
fig. 20
P4E02185
fig. 21
P4E02186
fig. 19
P4E02184
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91
The bulbs fig. 24are:
A- 12V-21/5W for brake lights;
B- 12V-21W for direction indicators;
C- 12V-21W for the reversing lights;
3)Unscrew the screws B-fig. 26
and replace the bulb group C or only
the burnt-out bulb.
D- 12V-21/5W for parking/tail
lights.
THIRD BRAKE LIGHT
To replace the light cluster:
1) With the boot open, loosen the
screws
A-fig. 25 and remove the unit.
2) Disconnect the electrical connec-
tion.
fig. 25
P4E01758
fig. 22
P4E02378
fig. 23
P4E02188
fig. 24
P4E02189
fig. 26
P4E01759
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92
IF AN INTERIOR
LIGHT BURNS
OUT
FRONT CEILING LIGHT
To replace the 12V-10W bulb:
– remove the whole ceiling light
group, pressure-fitted, by levering with
a screwdriver in the direction of the
arrows
A-fig. 28 ;– remove the reflector
A-fig. 29act-
ing in the direction shown by the ar-
rows and replace the cylindrical bulb
B;
– refit the reflector
Aand then the
whole ceiling light group in its seat, by
sligthly pressing.
fig. 29
P4E01656
NUMBER PLATE LIGHT fig. 27
To replace the 12V-5W bulb:
1) Remove the bulb holder by lev-
ering with a screwdriver in the point
A-fig. 27.
2)Remove the bulb Bby turning it
anticlockwise.
fig. 28
P4E01655
fig. 27
P4E02190
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93
BOOT LIGHT
To replace the 12V-5W cylindrical
bulb, remove the transparent element
A-fig. 29by levering with a screw dri-
ver in point indicated by the arrow.
Remove the plastic guard
Band re-
place the bulb.
fig. 31
P4E01428
IF A FUSE BLOWS
REPLACING THE FUSES
If an electrical device is not working,
check whether the respective fuse is
blown
fig. 31.
A- Undamaged fuse.
B- Fuse with broken filament.
Replace broken filament fuse with
undamaged fuse.
Before changing a fuse,
check the ignition key has
been removed and that
all the other electric devices have
been turned off/disabled.
Never change a fuse
with another amperage:
fire risk.
If the problem occurs
again, have the car in-
spected at a Fiat Dealer-
ship.
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94
Fig. 33
A
- Fuse tongs.
The devices protected by the fuses
in the fusebox, are listed in the fol-
lowing tables.
fig. 33
P4E02052
Do not attempt to re-
pair a blown maxi fuse.
Go to a Fiat Dealership.If the fuse blows again,
have the car inspected at
a Fiat Dealership.Never replace a broken
fuse with anything other
than a new fuse. Always
use a fuse of the same colour.
FUSES IN FUSEBOX
The fusebox is located under the
dashboard to the right of the steer-
ing wheel.
To reach the fuses, unscrew the fix-
ing screws
A-fig. 32and remove the
cover
B.
Graphic symbols identifying the elec-
trical component corresponding to
each fuse are shown on the inside of
the cover.
fig. 32
P4E02051
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