batter FIAT PANDA 2009 169 / 2.G User Guide
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Page 119 of 226

118
KNOW YOUR
VEHICLE
SAFETYCORRECT USE
OF THE CARWARNING LIGHTS
AND MESSAGESI
IN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
INSTALLING THE TOW HOOK
The towing device should be fastened to the body by spe-
cialised personnel according to any additional and/or in-
tegrative information supplied by the Manufacturer of the
device.
The towing device must meet current regulations with
reference to 94/20/EEC Directive and subsequent amend-
ments.
For any version the towing device used must match the
towable weight of the car on which it is to be installed.
For the electric connection a standard connector should
be used which is generally placed on a special bracket nor-
mally fastened to the towing device, and a special ECU for
external trailer light control must be installed on the car.
For the electric connection, a 7 pin 12V DC connection
is to be used (CUNA/UNI and ISO/DIN Standards). Fol-
low the instructions provided by the car manufacturer
and/or the tow hook manufacturer.
An electric brake (or electric winch) should be supplied
directly by the battery through a cable with a cross sec-
tion of no less than 2.5 mm
2.
IMPORTANT Electric brake or other devices shall be used
with running engine.
In addition to the electrical branches, the car electric sys-
tem can only be connected to the supply cable for an elec-
tric brake and to the cable for an internal light for the trail-
er, not exceeding 15 W.
For connections use the preset control unit with battery
cable not less than 2.5 mm2.
The ABS system with which the vehicle
may be equipped does not control the
braking system of the trailer. Take specific care
when travelling on slippery roads.
WARNING
Under no circumstances should the car
braking system be modified to control the
trailer brake. The trailer braking system must be
fully independent of the car’s hydraulic system.
WARNING
111-122 PANDA EN 7-10-2009 15:01 Pagina 118
Page 123 of 226

122
KNOW YOUR
VEHICLE
SAFETYCORRECT USE
OF THE CARWARNING LIGHTS
AND MESSAGESI
IN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CAR INACTIVITYIf the car is to be left inactive for longer than a month,
the following precautions should be followed:❒
park the car in covered, dry and if possible well-venti-
lated premises;
❒
engage one gear;
❒
check that the handbrake is not engaged;
❒
disconnect the negative battery terminal and check bat-
tery charge. Repeat this check once every three months
during storage. Recharge if the optical indicator shows
a dark colour without the central green area;
❒
clean and protect the painted parts using protective
wax;
❒
clean and protect the shiny metal parts using special
compounds readily available;
❒
sprinkle talcum powder on the rubber windscreen and
rear window wiper blades and lift them off the glass;
❒
slightly open the windows;
❒
cover the car with a cloth or perforated plastic sheet.
Do not use sheets of non-perforated plastic as they do
not allow moisture on the car body to evaporate;
❒
inflate tyres to 0.5 bar above the standard specified pres-
sure and check it at intervals;
❒
if you don’t disconnect the battery from the electric sys-
tem, check its charge every month and recharge it if the
optical indicator shows a dark colour without the central
green area;
❒
do not drain the engine cooling system.
SNOW CHAINSThe use of snow chains should be in compliance with lo-
cal regulations.
The snow chains may be applied only onto the front wheel
tyres (drive wheels).
Check the tension of the snow chains after the first few
metres have been driven.
IMPORTANT Snow chains cannot be fitted to the space-
saver spare wheel. So, if a front (drive) wheel is punctured
and chains are needed, a rear wheel should be fitted to the
front of the car and the space-saving spare wheel should
be fitted to the rear. This way with two normal drive
wheels, snow chains can be fitted to them to solve an
emergency.
Keep your speed down when snow chains
are fitted. Do not exceed 50 km/h. Avoid
potholes, steps and pavements and also
avoid driving long distances on roads not covered
with snow in order to prevent damaging the car and
the roadbed.
111-122 PANDA EN 7-10-2009 15:01 Pagina 122
Page 126 of 226

ABS SYSTEM FAILURE (amber)Turning the ignition key to
MAR
the
warning light turns on, but it should go off
after a few seconds.
The warning light will light up when the system is either
not working or not available. Under these circumstances
the braking system will work as normal without the ex-
tra performance offered by the ABS system. Drive care-
fully and contact a Fiat Dealership as soon as possible.
On some versions the display shows the dedicated message.
125KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CARWARNING LIGHTS
AND MESSAGESIN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
IMPORTANT Under severe use of the car, it is advisable
to keep the engine on and slightly accelerated for a few
minutes before switching it off.
On some versions the display shows the dedicated message. ENGINE COOLANT HIGH TEMPERA-
TURE (red)
Turning the ignition key to MAR the warning light
turns on, but it should go off after a few seconds. The
warning light turns on when the engine is overheated. If
the warning light comes on when driving, proceed as fol-
lows:
❒in standard normal driving conditions: stop the car,
switch off the engine and check whether the water lev-
el in the reservoir is not below the MIN. mark. In this
case, wait for a few minutes for the engine to cool
down, then slowly and carefully open the cap, top-up
with coolant and check that the level is between the
MIN. and MAX. marks on the reservoir itself. Also
check for any fluid leaks. If, when restarting, the warn-
ing light should come on again, contact a Fiat Dealer-
ship.
❒In case of car heavy duty (e.g.: towing trailer uphill or
fully laden car): decrease speed, if the warning light stays
on, stop the car. Wait for 2 or 3 minutes with the en-
gine running and slightly accelerated to further accel-
erate the coolant circulation. Then stop the engine.
Check the correct liquid level as described above.
ç
LOW BATTERY CHARGE (red)
Turning the ignition key to
MAR
, the warning
light turns on and should go out as soon as the
engine is started (with the engine running at idle speed
a short delay in going out is allowed).
If the warning light stays on contact immediately a Fiat
Dealership.
wx
>
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Page 136 of 226

135KNOW
YOUR VEHICLE
SAFETY
WARNING LIGHTS
AND MESSAGESIN
AN EMERGENCYCAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
IN AN EMERGENCY
STARTING THE ENGINEEMERGENCY START-UP
If the Fiat CODE system fails to deactivate engine immo-
bilising system the instrument panel warning lights
Y
and
U
stay on and the engine cannot be started.
To start the engine the emergency start-up can be per-
formed.
Read the whole procedure carefully before trying to car-
ry it out: if you make a mistake, you need to turn the ig-
nition key back to STOP and repeat the whole operation
from the beginning.
Proceed as follows:
❒
read the five-digit electronic code from the CODE card;
❒
turn the ignition key to MAR;
❒
press and hold down the accelerator pedal: the warn-
ing light
U
turns on for about 8 seconds, and then goes
off;
❒
release the accelerator pedal and count the flashes of
the warning light
U
;
❒
count the number of flashes that corresponds to the
first digit of the code on the CODE card, then press the
accelerator pedal and hold it there until the warning
light
U
comes on (for 4 seconds) and then goes off. Re-
lease the accelerator pedal;
CORRECT USE
OF THE CAR
❒
the warning light
U
will start flashing again: after it has
flashed the number of times corresponding to the
second digit on the CODE card, fully depress the ac-
celerator pedal and hold it there;
❒
do the same for the remaining digits on the CODE card;
❒
once the last digit has been entered, hold the acceler-
ator pedal pressed. The warning light
U
will light up for
four seconds and then go out. Release the accelerator
pedal;
JUMP STARTING fig. 120
If the battery is flat, the engine may be started using an aux-
iliary battery with the same capacity or a little higher than
the flat one.
F0Z0694m
fig. 120
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Page 137 of 226

136KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCYCAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Never use a fast battery-charger to start the
engine as this could damage the electron-
ic systems of your car, particularly the ig-
nition and fuel supply control units.This procedure must be performed by qual-
ified personnel as incorrect actions may
cause high-intensity electrical discharge. Further-
more, battery fluid is poisonous and corrosive: avoid
contact with your skin and eyes. Keep naked flames
away from the battery. No smoking. Do not cause
sparks.
WARNING
If after a few attempts the engine does not start, do not
insist rather contact the nearest Fiat Dealership.
IMPORTANT Do not directly connect the negative ter-
minals of the two batteries: any sparks may ignite the det-
onating gas which could come out of the battery. If the aux-
iliary battery is installed on another car, prevent any contact
between metal parts of the cars and the flat battery.
BUMP STARTING
Never bump start the engine by pushing, towing or driving
downhill.
This could cause a flow of fuel into the catalytic convert-
er and damage it beyond repair.
IMPORTANT Remember that the servo-brake and elec-
trical power steering system (for versions/markets where
provided) are not operating until the engine is started, a
greater effort will therefore be required to press the brake
pedal or turn the steering wheel. Proceed as follows to start the car:
❒
connect the positive terminals (+ sign close to the ter-
minal) of both batteries using a lead;
❒
with a second lead, connect the negative terminal − of
the auxiliary battery to an earthing point
E
on the en-
gine or the gearbox of the car to be started;
❒
start the engine;
❒
when the engine has been started, follow the sequence
above in reverse order to remove the leads.
135-168 PANDA EN 7-10-2009 14:06 Pagina 136
Page 163 of 226

162KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCYCAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
A second fuse-box is located on the right-hand of the en-
gine compartment, next to the battery; to reach it re-
lease the spring I, the tabs M and remove the lid L.
The number identifying the electrical component corre-
sponding to each fuse is on the cover back.
fig. 168
fig. 169
F0Z0652m
F0Z0704m
Fuses in the engine compartment fig. 168 and 169
135-168 PANDA EN 7-10-2009 14:07 Pagina 162
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166KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCYCAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
BATTERY RECHARGINGIMPORTANT Battery recharging procedure is given as in-
formation only. This operation shall be performed at a Fiat
Dealership .
Charging should be slow at a low ampere rating for ap-
proximately 24 hours. Charging for a longer time may dam-
age the battery.
Charge the battery as follows:❒
disconnect the battery negative terminal;
❒
connect the charger cables to the battery terminals, ob-
serving the poles;
❒
turn on the battery charger;
❒
after recharging, turn the battery charger off before dis-
connecting the battery itself;
❒
reconnect the battery negative terminal.
Battery fluid is poisonous and corrosive:
avoid contact with your skin and eyes. The
battery should be charged in a well ventilated
place, away from naked flames or possible sources
of sparks: danger of explosion and fire.
WARNING
Do not attempt to charge a frozen bat-
tery: it must firstly be thawed, otherwise
it may burst. If the battery was frozen, have it in-
spected by skilled personnel before recharging to
check that the internal elements are not damaged
and that the casing is not cracked, which causes
the risk of leakage of poisonous, corrosive acid.
WARNING
135-168 PANDA EN 7-10-2009 14:07 Pagina 166
Page 172 of 226

●●●
●●● ●● ●● ●●
●●
●
●●●●
●●●●
●●
●●● ●● ●● ●●
(●)(
●)(
●)(
●)(
●)(
●)(
●)(
●)(
●)
●●●
●●● ●● ●● ●●
●●●●
●●●
20 40 60 80 100 120 140 160 180
Thousands of km
Replace air filter cartridge
(every 30,000 km for 1.3 Multijet engine)
Top-up fluids (engine coolant, brakes, windscreen washer, battery, etc...)Check timing belt conditions (1.3 Multijet engine excluded)
Replace toothed timing drive belt (*) (1.3 Multijet engine excluded)Change spark plugs (petrol versions)
Check engine management system operation (through the diagnosis socket)Check gearbox fluid levelChange engine oil and oil filter (petrol versions)Change engine oil and oil filter (Multijet versions with DPF) (**)
Change engine oil and oil filter (Multijet versions with DPF) (**)Change brake fluid (or every two years)Replace pollen filter (or once a year)Check exhaust emissions/smokiness (1.3 Multijet engine)Replace fuel filter cartridge (Green-filter) (1.3 Multijet engine)
(*) Or every 4 years for heavy usage (cold climates, town driving with long idling stops)
Or every 5 years, irrespective of the covered mileage
(**) Engine oil and filter shall be changed when the corresponding warning light turns on (see chapter “Warning lights and Mes-
sages”), or in any case every 2 years.
If the car is used mainly for town driving, the engine oil and filter should be changed every 12 months.
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGES CORRECT USE
OF THE CAR SAFETY KNOW
YOUR VEHICLE171
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Page 173 of 226

YEARLY INSPECTION SCHEDULEFor cars with an annual mileage of below 20,000 km (for
example about 15,000 km) the following yearly inspec-
tion schedule is advised:❒
check conditions/wear of tyres and adjust pressure if
necessary (including spare wheel);
❒
check lighting system operation (headlights, direction
indicators, hazard warning lights, boot light, passenger’s
compartment, instrument panel warning lights, etc...);
❒
check wiper/washer system operation, adjust nozzles;
❒
check windscreen/rear window blade position/wear;
❒
check front disc brake pad conditions and wear;
❒
check cleanliness of bonnet and boot locks and lever
cleanliness and lubrication;
❒
sight inspect the conditions of: engine, gearbox, trans-
mission, pipes and hoses (exhaust – fuel supply – brak-
ing system) rubber parts (boots – sleeves – bushes etc.),
fuel and brake system hoses;
❒
check battery charge;
❒
visually check the various drive belt conditions;
❒
check and top-up liquids if required (engine coolant,
brakes, windscreen washer, battery, etc.);
❒
change engine oil;
❒
change engine oil filter;
❒
change pollen filter (for versions/markets where pro-
vided).
ADDITIONAL INTERVENTIONSEvery 1,000 km or before long journeys, check and, if nec-
essary, top-up the following:❒
engine coolant fluid level;
❒
brake fluid level;
❒
battery fluid level;
❒
windscreen washer fluid level;
❒
tyre pressure and conditions.
Every 3,000 km check the following and top-up, if required:
❒
engine oil level.
You are recommended to use FL Selenia products de-
signed and produced specifically for Fiat cars (see table
“Capacities” in chapter “Technical specifications”).
IMPORTANT – Engine oil
Should prevailing use of the car be under one of the fol-
lowing specially heavy conditions:
❒
trailer or caravan towing;
❒
dusty roads;
❒
short distances (less than 7–8 km) and with external
temperatures below zero;
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGESCORRECT USE
OF THE CARSAFETYKNOW
YOUR VEHICLE
172
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Page 174 of 226

Car maintenance should be charged to
a Fiat Dealership. For routine and minor
maintenance operations you wish to carry
out yourself, always make sure you have the prop-
er equipment, genuine Fiat spare parts and the nec-
essary fluids; do not however carry out these
operations if you have no experience.
IMPORTANT – Battery
Check the battery charge once a year, preferably before
at the beginning of winter to limit the risk of electrolyte
freezing.
This check should be carried out more frequently if the
car is used mainly for short journeys, or if it is fitted with
accessories that permanently absorb electricity even with
the ignition key removed, especially in the case of after-
market accessories. If the car is used in hot climates or
particularly harsh conditions it is advisable to check the
level of the battery fluid (electrolyte) more frequently than
specified in the “Scheduled Servicing Programme”.
❒
frequently idling engine or long distance low speed dri-
ving (e.g. taxis or door-to-door deliveries) or in case
of a long term inactivity;
change engine oil more frequently than required on the
“Scheduled Servicing Programme”.
IMPORTANT – Diesel filter
The possibility of topping-up with diesel fuel not comply-
ing with EN 590 European Standard might make it neces-
sary to replace the filter more frequently than indicated in
the “Scheduled Servicing Programme”.
IMPORTANT – Air filter
When the car is used on dusty roads, change the air fil-
ter more frequently than shown on the “Scheduled Ser-
vicing Programme”. If in doubt as to how often the en-
gine oil and air filter should be changed according to how
you use the car, contact a Fiat Dealership.
IMPORTANT – Pollen filter
It is advisable to replace the filtering element more fre-
quently if the car is used in dusty or very polluted places.
Specifically, replace if a lower air flow into the passen-
ger’s compartment is found.
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGES CORRECT USE
OF THE CAR SAFETY KNOW
YOUR VEHICLE173
169-190 PANDA EN 7-10-2009 14:14 Pagina 173