Engine technical specifications FIAT PANDA 2009 169 / 2.G Workshop Manual

146KNOW
YOUR VEHICLE
SAFETY
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WARNING LIGHTS
AND MESSAGES
IN
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MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
F0Z0697m
fig. 134
F0Z0672m
fig. 135
❒
make sure that the compressor switch D-fig. 135 is in
position 0 (off), start the engine, fit the plug E-fig. 136
in the 12 V-socket in the central tunnel and operate the
compressor turning the switch D-fig. 135 to position I
(on). Inflate the tyre at the pressure value specified in
paragraph “Inflation pressure” in chapter “Technical
specifications”.
For a more accurate reading, check pressure gauge
F-fig. 135 with the compressor off;
❒
if after five minutes it is still impossible to reach at least
1.5 bar, disengage the compressor from the valve and
current socket, then move the car forth for approx. ten
metres in order to distribute the sealing fluid inside
the tyre evenly, then repeat the inflation operation;
INFLATING PROCEDURE
Replace the bottle containing out of date
sealant fluid. Dispose of the bottle and the
sealant liquid properly. Dispose according
to the national and local regulations in force.Put on the protection gloves provided to-
gether with quick tyre repair kit.
WARNING
❒
Ensure that the handbrake is engaged. Remove the tyre
valve cap, extract the flexible filler tube A-fig. 134 and
fasten the ring B onto the tyre valve;
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147KNOW
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INDEX
F0Z0673m
fig. 136
F0Z0698m
fig. 137
❒
if after this operation it is still not possible to reach at
least 1.8 bar after five minutes, do not start driving since
the tyre is excessively damaged and the fast tyre re-
pair kit cannot guarantee suitable sealing. Contact
a Fiat Dealership;
❒
if the tyre reaches the pressure specified in “Inflation
pressure” paragraph in the “Technical Specifications”
chapter, start driving immediately;
Apply the adhesive label in a position
clearly visible by the driver as a reminder
that the tyre has been treated with the quick re-
pair kit. Drive carefully, particularly on bends. Do
not exceed 80 km/h. Do not accelerate and brake
suddenly.
WARNING
❒
after driving for about 10 minutes stop and check the
tyre pressure again; remember to engage the handbrake;
If the pressure falls below 1.8 bar, do not
drive any further: the quick tyre repair kit
Fix & Go automatic cannot guarantee proper hold
because the tyre is too much damaged. Contact
a Fiat Dealership.
WARNING
❒
if at least 1.8 bar pressure is read, restore proper pres-
sure (with engine running and handbrake on) and
restart;
❒
drive with the utmost care to the nearest Fiat Dealer-
ship.
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162KNOW
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INDEX
A second fuse-box is located on the right-hand of the en-
gine compartment, next to the battery; to reach it re-
lease the spring I, the tabs M and remove the lid L.
The number identifying the electrical component corre-
sponding to each fuse is on the cover back.
fig. 168
fig. 169
F0Z0652m
F0Z0704m
Fuses in the engine compartment fig. 168 and 169
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164KNOW
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10
10
30
30
15
20
20
15
F39
F39
F40
F43
F53
F47
F48
F52
Passenger’s compartment fuse-box - fig. 167 FUSE AMPERETelephoneBody-computer control unitHeated rear windowWindscreen wiper/washerWindscreen/rear window washer pumpFront left power windowFront right power windowRear window wiper
30
20
15
15
15
15
7,5
10
7,5
F8
F9
F10
F11
F14
F15
F16
F17
F18
Engine compartment fuse-box - fig. 169 FUSE AMPEREClimate control system fanHeadlight washersHornSecondary services and odometer generatorMain beam headlights+ 30 trailer unit
Electronic injection and supply system +15 Dualogic transmission control unitElectronic injection primary services+30 engine control node
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7,5
–
15
20
20
10
15
15
20
7,5
F19
F20
F21
F22
F23
F24
F30
F84
F85
F87
Engine compartment fuse-box - fig. 169 FUSE AMPEREAir climate control compressorFree fuse Fuel pump supply (Multijet version)Electronic injection primary servicesBraking node valves and ABSElectric power steeringFog lightsDualogic transmission control unitCigar lighter/current socket +15 ABS and stop light control
165KNOW
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WARNING LIGHTS
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20
20
20
30
50
30
30
20
20
20
10/20
30
50
30
T02
T03
T05
T06
T07
T08
T09
T10
T14
T17
T19
T20
T30
T31
Engine compartment unit - fig. 169 RELAYS AMPEREHigh beam relayHorn relayCompressor relayEngine cooling electric fan relay (low speed)Engine cooling electric fan relay (high speed)Air climate control system electric fan relayInjection system main relayFuel pump relay (Multijet version)Fog light relayHeadlight washer relayPump disconnection remote control switch (methane versions)Start-up inhibiting relayDualogic transmission pump relayCigar lighter/current socket relay
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Before towing, turn the ignition key to
MAR and then to STOP without removing
it. The steering column will automatically lock
when the key is removed and the wheels cannot
be steered.
WARNING
When towing, remember that without the
help of the servo-brake and electric pow-
er steering, a greater effort is required on the ped-
al and steering wheel. Do not use flexible cables
when towing and avoid jerky movements. While
towing, make sure not to damage parts in contact
with the car. When towing the car, comply with
the regulations of the Highway Code about tow-
ing, both concerning the towing device and the
driving behaviour on the road.
WARNING
During towing, never start the engine.
WARNING
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SCHEDULED SERVICING PROGRAMMEThese coupons have to be carried out every 20,000 km
Thousands of km
Check tyre condition/wear and, if necessary, adjust
pressure
Check lighting system operation (headlights, direction indicators,
hazard warning lights, passenger’s compartment lights, boot lights, instrument panel warning lights, etc.)Check windscreen wiper/washer operation, adjust nozzlesCheck windscreen/rear window blade position/wearCheck front disc brake pad conditions and wearCheck rear drum brake linings conditions and wear
Condition visual check: bodywork exterior, underbody
protection, pipes and hoses (exhaust – fuel supply system
– braking system), rubber elements (boots – sleeves – bushes – etc...)
Check cleanliness of bonnet and boot locks, as well as cleanliness and lubrication of linkages
Check tension and conditions of various accessory drive belts (except for engines with automatic tensioners)Visually inspect conditions of the accessory drive beltsCheck and adjust tappet clearance (petrol versions)Check and adjust handbrake lever stroke Check anti-evaporation system (petrol versions)
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGESCORRECT USE
OF THE CARSAFETYKNOW
YOUR VEHICLE
170
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20 40 60 80 100 120 140 160 180
Thousands of km
Replace air filter cartridge
(every 30,000 km for 1.3 Multijet engine)
Top-up fluids (engine coolant, brakes, windscreen washer, battery, etc...)Check timing belt conditions (1.3 Multijet engine excluded)
Replace toothed timing drive belt (*) (1.3 Multijet engine excluded)Change spark plugs (petrol versions)
Check engine management system operation (through the diagnosis socket)Check gearbox fluid levelChange engine oil and oil filter (petrol versions)Change engine oil and oil filter (Multijet versions with DPF) (**)
Change engine oil and oil filter (Multijet versions with DPF) (**)Change brake fluid (or every two years)Replace pollen filter (or once a year)Check exhaust emissions/smokiness (1.3 Multijet engine)Replace fuel filter cartridge (Green-filter) (1.3 Multijet engine)
(*) Or every 4 years for heavy usage (cold climates, town driving with long idling stops)
Or every 5 years, irrespective of the covered mileage
(**) Engine oil and filter shall be changed when the corresponding warning light turns on (see chapter “Warning lights and Mes-
sages”), or in any case every 2 years.
If the car is used mainly for town driving, the engine oil and filter should be changed every 12 months.
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGES CORRECT USE
OF THE CAR SAFETY KNOW
YOUR VEHICLE171
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YEARLY INSPECTION SCHEDULEFor cars with an annual mileage of below 20,000 km (for
example about 15,000 km) the following yearly inspec-
tion schedule is advised:❒
check conditions/wear of tyres and adjust pressure if
necessary (including spare wheel);
❒
check lighting system operation (headlights, direction
indicators, hazard warning lights, boot light, passenger’s
compartment, instrument panel warning lights, etc...);
❒
check wiper/washer system operation, adjust nozzles;
❒
check windscreen/rear window blade position/wear;
❒
check front disc brake pad conditions and wear;
❒
check cleanliness of bonnet and boot locks and lever
cleanliness and lubrication;
❒
sight inspect the conditions of: engine, gearbox, trans-
mission, pipes and hoses (exhaust – fuel supply – brak-
ing system) rubber parts (boots – sleeves – bushes etc.),
fuel and brake system hoses;
❒
check battery charge;
❒
visually check the various drive belt conditions;
❒
check and top-up liquids if required (engine coolant,
brakes, windscreen washer, battery, etc.);
❒
change engine oil;
❒
change engine oil filter;
❒
change pollen filter (for versions/markets where pro-
vided).
ADDITIONAL INTERVENTIONSEvery 1,000 km or before long journeys, check and, if nec-
essary, top-up the following:❒
engine coolant fluid level;
❒
brake fluid level;
❒
battery fluid level;
❒
windscreen washer fluid level;
❒
tyre pressure and conditions.
Every 3,000 km check the following and top-up, if required:
❒
engine oil level.
You are recommended to use FL Selenia products de-
signed and produced specifically for Fiat cars (see table
“Capacities” in chapter “Technical specifications”).
IMPORTANT – Engine oil
Should prevailing use of the car be under one of the fol-
lowing specially heavy conditions:
❒
trailer or caravan towing;
❒
dusty roads;
❒
short distances (less than 7–8 km) and with external
temperatures below zero;
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGESCORRECT USE
OF THE CARSAFETYKNOW
YOUR VEHICLE
172
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Car maintenance should be charged to
a Fiat Dealership. For routine and minor
maintenance operations you wish to carry
out yourself, always make sure you have the prop-
er equipment, genuine Fiat spare parts and the nec-
essary fluids; do not however carry out these
operations if you have no experience.
IMPORTANT – Battery
Check the battery charge once a year, preferably before
at the beginning of winter to limit the risk of electrolyte
freezing.
This check should be carried out more frequently if the
car is used mainly for short journeys, or if it is fitted with
accessories that permanently absorb electricity even with
the ignition key removed, especially in the case of after-
market accessories. If the car is used in hot climates or
particularly harsh conditions it is advisable to check the
level of the battery fluid (electrolyte) more frequently than
specified in the “Scheduled Servicing Programme”.
❒
frequently idling engine or long distance low speed dri-
ving (e.g. taxis or door-to-door deliveries) or in case
of a long term inactivity;
change engine oil more frequently than required on the
“Scheduled Servicing Programme”.
IMPORTANT – Diesel filter
The possibility of topping-up with diesel fuel not comply-
ing with EN 590 European Standard might make it neces-
sary to replace the filter more frequently than indicated in
the “Scheduled Servicing Programme”.
IMPORTANT – Air filter
When the car is used on dusty roads, change the air fil-
ter more frequently than shown on the “Scheduled Ser-
vicing Programme”. If in doubt as to how often the en-
gine oil and air filter should be changed according to how
you use the car, contact a Fiat Dealership.
IMPORTANT – Pollen filter
It is advisable to replace the filtering element more fre-
quently if the car is used in dusty or very polluted places.
Specifically, replace if a lower air flow into the passen-
ger’s compartment is found.
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGES CORRECT USE
OF THE CAR SAFETY KNOW
YOUR VEHICLE173
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