gearbox FIAT PANDA 2018 Owner handbook (in English)

START&STOP
SYSTEM
125)126)
The Start&Stop system automatically
stops the engine when the vehicle
is stationary and starts it again when
the driver wants to move off. This
reduces consumption, the emission of
harmful gases and noise pollution.
OPERATING MODE
Engine stopping mode: with the
vehicle stopped, the engine stops with
gearbox in neutral and clutch pedal
released.
NOTE The engine can only be stopped
automatically after exceeding a speed
of about 10 km/h, to prevent the engine
from being repeatedly stopped when
driving at walking pace.
Restarting the engine: press the
clutch pedal to restart the engine.MANUAL SYSTEM
ACTIVATION/
DEACTIVATION
To activate/deactivate the system
manually, press the
fig. 87 button on
the dashboard control panel.
LED off: system deactivated.
LED on: system deactivated.
WARNING
125)If the battery needs to be replaced,
always contact a Fiat Dealership. Replace
the battery with one of the same type
(HEAVY DUTY) and with the same
specifications.126)Before opening the bonnet, make
sure the engine is off and the ignition key is
in the STOP position. Please follow the
instructions on the decal near the front
crossmember. We recommend that you
remove the key from the ignition if other
people remain in the vehicle. Exit from the
vehicle only after having removed the
ignition key or having rotated it to
the STOP position. During refuelling, make
sure that the engine is off and that the
ignition key is in the STOP position.
WARNING
46)If the climate comfort is to be favoured,
the Start&Stop system can be deactivated,
for a continuous operation of the climate
control system.
87F1D0040
100
STARTING AND DRIVING

WARNING
137)If the replaced fuse blows again,
contact a Fiat Dealership.
138)Never replace a fuse with metal wires
or other material.
139)Never replace a fuse with another
with a higher amp rating; DANGER OF
FIRE.
140)If a general fuse (MEGA-FUSE,
MIDI-FUSE, MAXI-FUSE) blows contact a
Fiat Dealership.
141)Before replacing a fuse, make sure
that the ignition key has been removed and
that all the other services are switched off
and/or disengaged.
142)Contact Fiat Dealership if a safety
system (airbags, brakes), engine system
(engine, gearbox) or steering system
general protection fuse blows.
WARNING
52)If you need to wash the engine
compartment, take care not to directly hit
the fuse box and the window wiper motors
with the water jet.
REPLACING A
WHEEL
143) 144) 145) 146) 147) 148)
JACK
Please note that:
the jack weight is 1.76 kg;
the jack requires no adjustment;
the jack cannot be repaired and in
the event of a fault it must be replaced
by another genuine one;
no tool other than its cranking
device may be fitted on the jack.
Jack maintenance
prevent any dirt from depositing on
the "worm screw";
keep the "worm screw" lubricated;
never modify the jack.
Conditions in which not to use the
jack
temperature below -40°C
on sandy or muddy ground
on uneven ground
on steep roads
in extreme weather conditions:
thunderstorms, typhoons, hurricanes,
blizzards, storms, etc.
in direct contact with the engine or
to carry out repairs under the vehicle
on boats.
CHANGING PROCEDURE
Proceed as follows:
stop the car in a position that is not
dangerous for oncoming traffic where
you can change the wheel safely. The
ground must be flat and sufficiently
compact;
switch off the engine, pull up the
handbrake and engage the 1stgear or
reverse. Wear the reflective safety
jacket (compulsory by law) before
getting out of the vehicle;
open the boot and lift up the mat A
fig. 113;
113F1D0723
117

JUMP STARTING
If the battery is flat, a jump starting can
be performed using the battery and
the cables of another vehicle, or using a
booster battery.
If the warning light
remains on
continuously on the instrument panel,
contact the Fiat Dealership immediately.
IMPORTANT NOTES
When a booster battery is used, comply
with the utilisation and precaution
instructions specified by the producer.
Do not use the booster battery or
any other source of external supply with
a voltage above 12 V: the battery, the
starter, the alternator and the electrical
system of the vehicle could be
damaged.
Do not attempt jump starting if the
battery is frozen. The battery could
break and explode!PREPARATION TO JUMP
STARTING
151) 152)
56) 57)
IMPORTANT The positive terminal (+) of
the battery is shielded by a protective
cover. Lift the cover to access the
positive terminal.
Proceed as follows:
engage the handbrake, move the
Dualogic gear lever to P (Park) or,
for versions with manual gearbox, to
neutral and bring the ignition key to
STOP;
switch off all the other electrical
devices in the car;
if another vehicle is ready for jump
starting, park the vehicle within the
reach of the cables to be used for
starting, operate the handbrake and
make sure that the ignition is
deactivated.
IMPORTANT Avoid contact between
the two vehicles since this could cause
a connection to earth and may result
in serious injury to any people nearby.PROCEDURE FOR JUMP
STARTING
IMPORTANT If the procedure below is
carried out incorrectly, it can cause
severe injury to people or damage the
recharging system of one or both
vehicles. Carefully follow the
instructions given below.
Cable connection
Proceed as follows to carry out a jump
starting:
connect one end of the cable used
for positive (+) to the positive terminal
(+) of the car with flat battery;
connect the other end of the cable
used for positive (+) to the positive
terminal (+) of the auxiliary battery;
connect one end of the cable used
for negative (–) to the negative terminal
(–) of the auxiliary battery;
connect the other end of the cable
used for negative (–) to an engine earth
(the visible metal part of the car engine
with flat battery) far from the battery
and the fuel injection system;
start the vehicle engine with the
auxiliary battery, let it run for a few
minutes at idling. Start the engine of the
car with flat battery.
123

deactivate the right direction
indicator;
activate the left direction indicator;
deactivate the left direction indicator;
turn the ignition key to STOP and
then to MAR.
LPG versions: in the event of an
impact, petrol supply is immediately
cut-off, the LPG safety valves are
closed and the injection is interrupted,
switching off the engine.
Natural Power versions: in the event
of an impact, the power supply is
immediately cut off, causing engine
switching off.
WARNING
153)If, after an impact, you smell fuel or
notice leaks from the fuel system, do
not reactivate the system to avoid the risk
of fire.
TOWING THE CAR
154) 155) 156) 157) 158)
The tow hook, if is supplied with the
car, is housed in the tool box, under the
mat in the luggage compartment.
ATTACHING THE TOW
HOOK
Manually remove cap A fig. 124 (front
bumper) or A fig. 125 (for versions/
markets, where provided) on the rear
bumper, pressing the lower part, take
the tow hook B from its housing in
the tool box and tighten it completely
on the front or rear threaded pin.Versions with Dualogic
transmission
Make sure that the transmission is in
neutral (N) (checking that the car moves
when pushed) and proceed in the
same way as for towing a normal car
with a manual transmission. If the
gearbox cannot be put in neutral, do
not tow the car and contact a Fiat
Dealership.
Panda Cross 4x4 and Panda 4x4
versions
The car can only be towed in one of the
following ways (and always with the
engine off, gear set to neutral and
handbrake released):
with all the wheels on the road
surface;
with the front (or rear) wheels raised
or resting on an emergency vehicle
and the rear (or front) wheels resting on
a specific trolley;
124F1D0094
125F1D0095
125

SCHEDULED
SERVICING
Correct servicing is crucial for
guaranteeing a long life for the car
under the best conditions.
For this reason, Fiat has planned a
series of checks and services at fixed
distance and/or time intervals, as
described in the Service Schedule.
To keep the car’s efficiency in tip-top
condition, in the previous Scheduled
Service plan pages a few additional
checks are listed that should be carried
out more frequently with respect to
the normal coupon redemption
schedule.
Scheduled Servicing is offered by all
Fiat Dealerships according to a set time
schedule. If, during each operation, in
addition to the ones scheduled, the
need arises for further replacements or
repairs, these may be carried out with
the owner's explicit agreement only.
If your car is used frequently for towing,
the interval between one scheduled
servicing operation and the next should
be reduced.IMPORTANT Scheduled Servicing
interventions are set out by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
It is advisable to inform a Fiat
Dealership of any small operating
irregularities without waiting for the next
service.
PERIODIC CHECKS
Every1,000km or before long
journeys, check and if necessary, top
up: engine coolant level; brake fluid
level; screen washer fluid level; tyre
inflation pressure and condition; lighting
system operation (headlights, direction
indicators, hazard warning lights, etc.);
screen washer/wiper system operation
and positioning/wear of windscreen/
rear window wiper blades.
Every3,000km, check and top up if
required: engine oil level.
For cars with 0.9 TwinAir engines:
every3,000km check the engine oil
level and top it up to the maximum level
if necessary.DEMANDING USE OF THE
CAR
If the car is used under one of the
following conditions: towing a trailer or
motorhome; dusty roads; short (less
than 7-8 km) and repeated journeys
with sub-zero outside temperatures;
engine often idling or driving long
distances at low speed or long periods
of inactivity, the following checks must
be carried out more often than
indicated in the Scheduled Servicing
Plan:
check front disc brake pad condition
and wear;
check the cleanliness of the side,
bonnet and luggage compartment
locks, and the cleanliness and
lubrication of the linkages;
visually inspect conditions of:
engine, gearbox, transmission, pipes
and hoses (exhaust/fuel system/brakes)
and rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter / pollen
filter / air cleaner.
128
SERVICING AND CARE

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Visually inspect condition of the accessory drive belt(s) (2)
and check the tension (for versions without automatic
tensioner)
Visually inspect conditions of toothed timing drive belt (all
0.9 TwinAir versions excluded) (2)
Check tappet clearance and adjust if necessary (1.2 8V 69
HP versions)
Check and, if necessary, top-up the Dualogic gearbox oil
level (3)
Check manual gearbox with drive transmission idler unit
(PTU) oil level (Panda Cross 4x4 and Panda 4x4 versions
only)
Check rear differential oil level (Panda Cross 4x4 and
Panda 4x4 versions only)
Visually inspect condition of: LPG pipes and connectors,
LPG tank fixing (LPG versions only)
(2) The maximum mileage is 120,000 km. The belt must be replaced every 6 years, regardless of distance travelled. If the vehicle is used in heavy conditions (dusty
areas, cold climates, urban driving, long periods of idling), the maximum mileage is 60,000 km. The belt must be replaced every 4 years regardless of the
mileage.
(3) Check to be carried out every year for cars on the road in countries with particularly severe climates (cold countries).
131

ENGINE OIL
59) 60)3)
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick B. If the oil level is near or even
under the MIN mark, add oil using the
filler A to reach the MAX mark.
NOTE For 0.9 TwinAir and 0.9 TwinAir
Turbo versions, the engine oil level
dipstick B is integral with the cap A.
Loosen the plug, clean the dipstick with
a cloth that does not leave traces,
reinsert the dipstick and re-tighten the
plug. Unscrew the cap again and check
that the engine oil level is between the
MIN and MAX marks on the dipstick.
Engine oil consumption
The maximum engine oil consumption
is usually 400 grams every 1000 km.
During the initial period of use the
engine oil consumption conditions
should be considered as having
stabilised after the first 5000 - 6000
km.Topping up the engine oil (for
TwinAir engines)
If the message requesting an engine oil
top-up appears on the display, the
user must top up the oil to the MAX
level and then reset the warning from
the instrument panel as described
in the "Display" paragraph in the
"Knowing the instrument panel"
chapter.
NOTE After adding or changing the oil,
let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
ENGINE COOLANT FLUID
163)61)
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is too low, unscrew reservoir
cap C and add the fluid described in
the "Technical Specifications" section.
WINDSCREEN/REAR
WINDOW WASHING FLUID
164)
If the level is too low, raise reservoir cap
D (see previous pages) and add the
fluid described in the chapter "Technical
Specifications".BRAKE FLUID
165) 166)62)
Check that the fluid is at the maximum
level (the fluid level in the reservoir
must not exceed the MAX mark). If the
fluid level in the reservoir is too low,
undo reservoir cap E and add the fluid
described in the "Technical
Specifications" chapter.
DUALOGIC GEARBOX
HYDRAULIC ACTIVATION
SYSTEM OIL
4)
The fluid level should only be checked
at a Fiat Dealership.
BATTERY
167) 168) 169) 170)
63)5)
Battery F does not require topping up
the electrolyte with distilled water. A
periodic check carried out at a Fiat
Dealership is, however, necessary to
check efficiency.
144
SERVICING AND CARE

WEIGHTS
Panda versions
Weights (kg) 0.9 TwinAir 60HP / 65HP0.9 TwinAir Turbo 80HP
/ 85HP0.9 TwinAir Turbo
Natural Power
Unladen weight (with all fluids, fuel tank 90% full and
without optional equipment):955 975 / 980
1080/1090(***)
Payload including the driver:(*)480 (4-seater) / 500
(5-seater)480 (4-seater) / 500
(5-seater)460 (4-seater) /450(***)
(4-seater) / 470 (5-seater)
/ 460
(***)(5-seater)
Maximum permitted loads
(**)
- front axle: 770 855 875
– rear axle: 760 760 810
- total:1435 (4-seater) / 1455
(5-seater)1455 (4 seats) / 1460 (4
seats)
(°)/ 1475 (5-seater)
/ 1480 (5-seater)
(°)
1540 (4-seater) / 1550
(5-seater)
Towable loads
– braked trailer: 800 800
(°°)
– non-braked trailer: 400 400(°°)
Maximum load on roof: 55 55 55
Maximum load on ball joint (braked trailer): 60 60
(°°)
(***) For versions/markets, where foreseen (*) If special equipment is fitted (trailer towing equipment, etc.) the empty weight will increase and consequently the payload will decrease in relation to the maximum
permitted loads.
(**) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or on the load platform within the maximum permitted
loads.
(°) Versions equipped with the "Dualogic" gearbox
(°°)IMPORTANT A trailer cannot be towed so there are no provisions for fitting a tow hook.
168
TECHNICAL DATA

REFUELLING
0.9 TwinAir 60
HP/65 HP0.9 TwinAir
Turbo1.2 8V 69 HP
Panda / Panda
Cross 4x2Recommended fuels and original lubricants
Fuel tank (litres): 37 37 37
Unleaded petrol with RON no lower than 95
(EN228 specifications)
including a reserve of (litres): 5 ÷ 7 5 ÷ 7 5 ÷ 7
Engine cooling system 4.8 5.2 4.6Mixture of distilled water and PARAFLU
UPliquid
at 50%(**)
Engine sump (litres): 2.8 2.8 2.5SELENIA DIGITEK P.E (0.9 TwinAir and 0.9
TwinAir Turbo versions) / SELENIA K P.E. (1.2 8V
69 HP versions) / SELENIA MULTIPOWER GAS
5W-40 (LPG versions) Engine sump and filter (litres): 3.2 3.2 2.8
Gearbox casing/differential: 1.65 (litres)1.65 (litres) /
(1.7) kg
(***)1.65 (litres)TUTELA TRANSMISSION TECHNYX (0.9
TwinAir and 0.9 TwinAir Turbo versions) /
TUTELA TRANSMISSION GEARFORCE (1.2 8V
69HP, LPG and Natural Power versions)
Rear differential (kg)
(***):- 0.62 - TUTELA TRANSMISSION CROSS
Dualogic gearbox hydraulic
activation system (litres):- 0.7 - TUTELA CS SPEED
Hydraulic brake circuit (litres): 0.55 0.55 0.55 TUTELA TOP 4 or TUTELA TOP 4/S
Front and rear windscreen
washer tanks (litres):2.7 2.7 2.7Mixture of water and PETRONAS DURANCE
SC35
(**) When the vehicle is used in particularly harsh weather conditions, we recommend using a mixture of 60% PARAFLUUPand 40% demineralised water.
(***)Panda Cross 4x4 and Panda 4x4 versions
175

1.3 16V MultiJet1.3 16V Multijet Panda
Cross / Panda 4x4Recommended fuels and original
lubricants
Fuel tank (litres): 37 35
Diesel for motor vehicles (EN590
Specification)
including a reserve of (litres): 5 ÷ 7 5 ÷ 7
Engine cooling system 6.3 6.3Mixture of distilled water and PARAFLU
UPliquid at 50%(**)
Engine sump (litres): 3.7 3.7
SELENIA WR FORWARD
Engine sump and filter (litres): 3.9 3.9
Gearbox casing/front differential (kg): 1.8 1.70TUTELA TRANSMISSION
GEARFORCE
Drive transmission idler unit (PTU) (kg): - 0.39 TUTELA TRANSMISSION MULTIAXLE
Rear differential (kg): - 0.62 TUTELA TRANSMISSION CROSS
Hydraulic brake circuit (litres): 0.55 0.55 TUTELA TOP 4 or TUTELA TOP 4/S
Front and rear windscreen washer tanks
(litres):2.7 2.7Mixture of water and PETRONAS
DURANCE SC35
(**) When the vehicle is used in particularly harsh weather conditions, we recommend using a mixture of 60% PARAFLUUPand 40% demineralised water.
176
TECHNICAL DATA