time FIAT PUNTO EVO 2010 1.G Repair Manual

165
KNOWING
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AND DRIVING
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AND MESSAGES
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TECHNICAL
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CONTENTS
SEAT BELT NOT FASTENED (red)
The warning light on the display lights up per-
manently when the car is not moving and the dri-
ver’s seat belt is not correctly fastened. It will flash,
and be accompanied by an audible warning, if the front seat
belts are not correctly fastened when the vehicle is mov-
ing. The SBR (Seat Belt Reminder) system’s audible warn-
ing can be disabled only by a Fiat Dealership. On some ver-
sions the system can be reactivated from the setup menu.
<
LOW ENGINE OIL LEVEL (red)
(for versions/markets where provided)
When turning the ignition key to MAR, the
warning light turns on but it should go off after a
few seconds. This warning light where provided comes on
when the engine oil level falls below the minimum rec-
ommended value. Restore the correct engine oil level (see
“Checking fluid levels” in the “Servicing and care” section).
A specific message is displayed on certain versions.
k
EBD FAULT (red)
(amber)
Warning lights
xand >lit at the
same time with the engine running in-
dicates an EBD system failure or that the system is not
available. This may cause premature locking of the rear
wheels in the event of violent braking, causing the car to
swerve. Drive very carefully to a Fiat Dealership to have
the system inspected immediately.
On some versions the display shows the associated mes-
sage.> x
INJECTION SYSTEM FAULT
(Multijet versions – amber)
EOBD SYSTEM FAULT
(petrol versions – amber)
Injection system failure
Under normal conditions, turning the ignition key to MAR,
the warning light turns on but it should go off after the en-
gine starts.
If the warning light stays on or comes on when travelling,
it means there is a fault in the injection system which could
cause loss of performance, poor handling and high fuel con-
sumption levels.
A specific message is displayed on certain versions. Un-
der these conditions, the vehicle can continue travelling at
moderate speed without demanding excessive effort from
the engine. In any case, you should go to a Fiat Dealer-
ship as soon as possible.
U
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167
KNOWING
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WARNING LIGHTS
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TECHNICAL
SPECIFICATIONS
CONTENTS
FUEL RESERVE (amber)
Turning the key to the MAR position illuminates
the warning light, but it will switch off after a few
seconds.
The warning light turns on when about 7 litres of fuel are
left in the tank.
IMPORTANT The warning light will blink to indicate a sys-
tem failure. If this happens, go to a Fiat Dealership to have
the system checked.
Warning light “indicates a failure of warn-
ing light ¬. This condition is indicated by
intermittent blinking of warning light “for longer
than 4 seconds. In this case, warning light ¬may
not be indicating that there is a fault in the restraint
systems. Before driving off, contact a Fiat Dealer-
ship to have the system checked immediately.
WARNING
ç
ABS SYSTEM FAULT (amber)
Turning the key to the MAR position illuminates
the warning light, but it will switch off after a few
seconds.
The warning light comes on when the system is either not
working properly or not available. Under these circum-
stances, the braking system will work as normal but without
the extra performance offered by the ABS system. Drive
carefully and go to a Fiat Dealership as soon as possible.
On some versions the display shows the associated message.
>
GLOW PLUG PREHEATING
(Multijet versions – amber)
GLOW PLUG PREHEATING FAULT
(Multijet versions – amber)
Glow plugs
This warning light comes on when the key is turned to
MAR. It will go out as soon as the glow plugs have reached
a preset temperature. Start the engine as soon as the
warning light goes out.
IMPORTANT When it is particularly warm outside, the
warning light stays on for an extremely short time.
Glow plug preheating fault
The warning light flashes if there is a fault in the preheat-
ing system. Go to a Fiat Dealership as soon as possible.
A specific message is displayed on certain versions.
m
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168
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
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AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
EXTERIOR LIGHTS FAILURE
(amber)
(for versions/markets where provided)
The warning light comes on (on some versions) when
a failure is detected in one of the following lights:
– sidelights/taillights
– brake lights
– rear fog lights
– direction indicators
– number plate lights
- daytime running lights.
A specific message is displayed on some versions.
W
The presence of water in the fuel supply
circuit may cause severe damage to the in-
jection system and irregular engine oper-
ation. If warning light
ccomes on (with a message
on the display on some versions), go to a Fiat Deal-
ership as soon as possible to have the system bled.
Water may have entered the tank if this appears
immediately after refuelling: if this happens, switch
the engine off immediately and contact a Fiat Deal-
ership.
FIAT CODE VEHICLE PROTECTION
SYSTEM FAULT
(amber)
(for versions/markets where provided)
The warning light may come on (and a message on
the multifunction display may appear on certain versions)
to indicate that there is a fault in the Fiat Code system
or, if applicable, the alarm system; in this case, contact a
Fiat Dealership as soon as possible.Y
WATER IN DIESEL FILTER
(Multijet versions – amber)
When the ignition key is moved to MAR posi-
tion, the warnintg light turns on but should go off
after a few seconds.
The warning light turns on when there is water in the
diesel filter.
A specific message is displayed on certain versions.
c
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178
F0U0133mfig. 151F0U0136mfig. 153
F0U0135mfig. 152
❒fit the handle L-fig. 153 to operate the jack and lift the
car until the wheel is several centimetres off the ground;
❒for versions with hub caps, remove the cap after un-
screwing the 3 fastening bolts and then unscrew the
fourth bolt L-fig. 154 and remove the wheel;
❒operate device F-fig. 153 to extend the jack until the top
of the jack G-fig. 153 fits correctly into jacking point
H-fig. 153;
❒warn anybody nearby that the car is about to be lifted.
They must stay clear and not touch the car until it is back
on the ground;
KNOWING
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In the event of a puncture caused by for-
eign bodies, it is possible to repair tyres
showing holes on the track or shoulder of
up to 4 mm in diameter.
It is not possible to repair damage to the
tyre sidewall. Do not use the quick repair kit
if the tyre is damaged as a result of travelling on a
flat tyre.
WARNING
If the wheel rim is damaged (the channel
is so deformed as to cause an air leakage)
it cannot be repaired. Do not remove foreign bod-
ies (screws or nails) from the tyre.
WARNING
IMPORTANT INFORMATION:
The sealing fluid of the quick tyre repair kit is effective at
external temperatures of between –20 °C and +50 °C.
The sealant has an expiry date.
Do not operate the compressor for longer
than 20 minutes at a time. Risk of over-
heating. The quick repair kit is not suitable for de-
finitive repairs, so you can only temporarily repair
the tyres.
WARNING
The canister contains ethylene glycol. It
contains latex, which may cause an aller-
gic reaction. Harmful if swallowed. Irritates the
eyes. There could be a reaction in case of inhala-
tion or contact. Avoid contact with your eyes, skin
and clothes. In the event of contact, wash imme-
diately with plenty of water. Do not induce vom-
iting if swallowed. Rinse your mouth out and drink
plenty of water. Call a doctor immediately. Keep
out of the reach of children. The product must not
be used by asthmatics. Do not breathe in the
vapours during insertion and suction. Call a doc-
tor immediately if allergic reactions are noted.
Store the canister in its proper compartment,
away from sources of heat. The sealant fluid has
an expiry date.
WARNING
182
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D
C
AB
F0U0148mfig. 165F0U0149mfig. 166
IMPORTANT You can replace the front direction indica-
tor, main beam and dipped beam headlight bulbs through
the access flap (see “Direction indicators” in this section).
SIDELIGHTS fig. 166
To change the bulb, proceed as follows:
❒remove the rubber cap by pulling the flap;
❒press in tabs B and remove the bulb holder;
❒remove the bulb C and replace it;
❒refit the bulb holder and then refit the cap, ensuring that
it locks into place.
CHANGING AN EXTERIOR BULB
For the type of bulb and relative power rating, see “Chang-
ing a bulb”.
FRONT LIGHT CLUSTERS fig. 165
The front light clusters contain sidelights, dipped beam,
main beam and direction indicator bulbs.
The bulbs are arranged inside the light cluster as follows:
A sidelights
B daytime running lights
C direction indicators
D main beam/dipped beam headlights.
189
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190
F0U0250mfig. 167
DAYTIME RUNNING LIGHTS (DRL)
To change the bulb, proceed as follows:
❒turn the bulb holder A-fig. 167 anti-clockwise using the
tab and pull it out;
❒remove the bulb B by pushing it in slightly and turning
it anti-clockwise;
❒refit the bulb holder by putting it in its housing and turn-
ing it clockwise until it locks into place.
KNOWING
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F0U0150mfig. 168
MAIN/DIPPED BEAM HEADLIGHTS
To change the bulb, proceed as follows:
❒remove the rubber cap;
❒disconnect the central electric connector B-fig. 168 and
release the bulb holder catch;
❒remove the bulb A and replace it;
❒fit the new bulb, aligning the outlines of the metallic part
with the grooves on the reflector;
❒refit the bulb holder catch and reconnect the electri-
cal connector;
❒refit the cap A, ensuring that it locks into place.
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211
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SERVICING AND CARE
SCHEDULED SERVICING
Correct maintenance is essential for ensuring long car life
under the best conditions.
That is why Fiat has prepared a series of checks and ser-
vice operations to be carried out every 30,000 kilometres
(for petrol and Euro 4 diesel versions) or every 35,000
kilometres (for Euro 5 diesel versions).
It is, however, important to remember that scheduled ser-
vicing does not completely cover all the car’s requirements:
even in the initial period before 30,000/35,000 km, and then
subsequently between one service and another, ordinary
care is always required such as routine checks involving top-
ping up fluid levels, checking tyre pressures etc...IMPORTANT Scheduled Services are prescribed by the
manufacturer. Failure to stick to the schedule may invali-
date the warranty.
Scheduled Servicing is performed by all Fiat Dealerships at
pre-arranged times.
If, during each part of the service, the need arises for ad-
ditional replacements or repairs, these may be carried out
only with the explicit agreement of the Customer.
IMPORTANT You are advised to contact a Fiat Dealer-
ship immediately in the event of any minor operating faults,
without waiting for the next service.
If your car is used frequently for towing trailers, the in-
terval between services should be reduced.
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213
KNOWING
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CONTENTS
●● ●● ● ●
●
●
●● ●● ● ●
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●● ●● ● ●
●● ●● ● ●
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Thousands of kilometres 30 60 90 120 150 180
Check engine management system operation (via diagnostic socket)
Replace accessory drive belt/s
Replace toothed timing belt (*)
Replace spark plugs (petrol versions) (1)
Replace fuel filter (diesel versions)
Replace air filter cartridge (petrol versions) (❏)
Change engine oil and replace oil filter (petrol versions)
(or every 24 months) (2)
Change engine oil and replace oil filter
(EURO 4 diesel versions without DPF) (or every 24 months)
Change engine oil and oil filter (diesel EURO 4 versions with DPF) (Õ) (3)
Change brake fluid (or every 24 months)
Replace pollen filter (or every 15 months)
(*) Regardless of the distance covered, the timing belt should be replaced every 4 years for particularly demanding use (cold climates, city dri-
ving, idling for a long time, dusty areas) or, in any case, every 5 years.
(❏) For Euro 4 diesel versions, the air filter cartridge should be replaced every 30,000 km.
(Õ) The engine oil and the filter must be replaced when the warning light on the dashboard comes on (see the “Warning lights and messages”
section) or at least every 24 months.
(1)For 1.4 Turbo Multi Air versions, in order to guarantee correct operation and prevent serious damage to
the engine, it is essential to observe the following:
– only use spark plugs specifically certified for 1.4 Turbo Multi Air engines; all spark plugs should be of the
same type and brand (see the “Engine” paragraph);
– adhere strictly to the spark plug replacement intervals detailed in the Scheduled Servicing Plan;
– it is advisable to have this performed at a Fiat Dealership.
(2)If the car is mainly used in towns and cities, change the engine oil and filter every 12 months.
(3)If the car is mainly used in cities or travels less than 10,000 km a year, change the engine oil and filter every 12 months.
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REPLACING THE BATTERY
If required, replace the battery with an original spare part
with the same specifications.
If a battery with different specifications is fitted, the ser-
vice intervals given in the “Scheduled Servicing Plan” will
no longer be valid.
For battery maintenance, you should therefore refer to
the instructions provided by the battery manufacturer.
226
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Incorrect assembly of electric and electronic
devices may cause severe damage to your
car. Go to a Fiat Dealership if you want to
install accessories (alarms, mobile phone, etc.): they
will suggest the most suitable devices and advise you
if a higher capacity battery needs to be installed.
Batteries contain substances that are very
harmful to the environment. It is advisable
to have the battery changed by a Fiat Deal-
ership, where it will be disposed of properly and in
accordance with the law.
If the vehicle must remain unused for
a long time at very low temperatures, re-
move the battery and take it to a warm place to
avoid freezing.
WARNING
If you have to perform any operation on
the battery or near it, always protect your
eyes with special goggles.
WARNING
USEFUL ADVICE FOR EXTENDING
THE LIFE OF YOUR BATTERY
To avoid draining your battery and make it last longer, fol-
low these instructions closely:
❒when you park the car, ensure that the doors, boot and
bonnet are closed properly to prevent the ceiling cour-
tesy lights from staying on;
❒turn off the ceiling lights, although the car does have
an automatic system for switching off internal lights;
❒do not leave devices (e.g. sound system, hazard lights,
etc.) switched on for a long time when the engine is not
running;
❒before performing any operation on the electrical sys-
tem, disconnect the negative battery cable;
❒ make sure battery terminals are fully tightened.
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